Patent Application
20120111987
The field of the invention is dispensers, more specifically, spindles with rotatable ends for dispensing roll paper products.
Spindles are commonly used for winding and unwinding roll paper products (e.g., toilet paper, paper towels). Numerous designs for spindles and dispensers have been developed over the years. See, for example, U.S. Pat. Nos. 1,391,326, 1,778,856, 2,209,471, 2,289,453, 2,289,519, 2,331,743, 2,621,867, 2,762,575, 3,770,221, 4,212,434, 4,422,585, 4,447,015, 5,370,336, 5,669,576, 5,669,576, 6,422,505, D0,340,822, International Patent Application Publication No. WO 2009/027873, and Great Britain Patent No. 731449.
These and all other extrinsic materials discussed herein are incorporated by reference in their entirety. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.
U.S. Pat. No. 5,669,576 to Moody describes a spindle with a rotating sleeve (i.e., the sleeve rotates with respect to the spindle's two ends). The spindle can be used in a vertical dispenser housing that holds two rolls of paper product. The spindle is specifically designed for coreless rolls of toilet paper. As used herein, “coreless” means a roll of product having no separate core material (e.g., the cardboard core in household toilet paper rolls). “Coreless” also generally implies that the center aperture of the roll of product is less than that of a similar size roll having a core, although this may not always be the case. Since the center aperture of coreless roll products tends to collapse when the roll is mostly depleted, it is desirous that the spindle frictionally engage the center aperture (e.g., “interference fit”) in order to achieve complete depletion of the roll. This, in turn, requires that the spindle's middle rotate with respect to the spindle's end. The spindle in Moody is particularly useful because it allows coreless rolls to be used with dispensers that were originally designed for core rolls.
Unfortunately, the spindle in Moody is complex and requires at least four separate parts. Furthermore, assembling the spindle requires many steps, which increases the time required to re-load the spindle with a new roll of paper product. Moody and all other known prior art have failed to provide a simple design for a spindle having rotating ends. It has yet to be appreciated that such a spindle can be assembled with three parts and in one easy step.
Moody also discloses an adapter comprising a bottom block with upward protrusions (see Moody at FIGS. 6 and 12, part no. 90), which is useful for adapting dispensers originally designed for use with core rolls to be used with coreless rolls. Since coreless rolls generally have a smaller center aperture diameter than core rolls, the trigger mechanism in the dispenser is activated prematurely when coreless rolls are used, causing the secondary roll to drop down before the primary roll is fully depleted. The upward protrusions raise a coreless roll of paper product up to an appropriate height, thus preventing premature activation of the trigger mechanism when coreless paper products are used. Unfortunately, the block and protrusions must come in direct contact with the roll, which adds friction to the unwinding of a roll of paper product. This friction can lead to premature breakage of a web of paper product. Moody and all other known prior art fail to provide an upward protrusion that prevents premature activation of a trigger mechanism, without adding substantial friction to the unwinding of the rolls of paper products.
Thus, there is still a need for improved spindles and adapters.
The inventive subject matter provides apparatus, systems, and methods in which a spindle for dispensing a roll of paper product has three parts: one elongated member and two end members that rotatably couple with the elongated member. In addition, at least one of, and preferably both of, the end members are removeably coupled with the elongated member. Each end member preferably has a flange configured to slideably engage a track of a dispenser.
In one aspect of some preferred embodiments, the spindle's elongated member has a hollow interior and side openings. Each side opening preferably has a diameter smaller than the inner diameter of the hollow interior. In addition, the end members each have first, second, and third sections. The first section has a maximum diameter smaller than the diameter of the hollow interior and larger than the diameter of the first and second openings. The second section has a maximum diameter smaller than the diameter of the side openings. The third section has a maximum diameter greater than the diameter of the hollow interior. The first section of each end member can be inserted into the side openings of the elongated member and snapped into place in a manner that allows the elongated member to rotate with respect to the end members. The elongated member is preferably made of a material that has sufficient elasticity to allow its side openings to expand (e.g., bend outward) when inserting the end members into the elongated member, without causing permanent deformation of the side openings (i.e., the side openings are configured to function as snap connectors). This configuration allows each end member to removeably and rotatably couple with the elongated member. In other aspects of some preferred embodiments, the first section of the end members preferably has a tapered profile to facilitate inserting the first section into the elongated member's hollow interior.
In yet other aspects of some preferred embodiments, the outer diameter of the elongated member is smaller than the inner diameter of a center aperture of a roll of paper product, thus allowing the elongated member to be easily inserted into the center aperture. In other embodiments, the diameter of the elongated member is substantially equal to, or slightly larger than, the diameter of the center aperture, thus providing an interference fit with the roll of paper product.
The inventive subject matter also provides apparatus, systems, and methods in which a dispenser for dispensing rolls of paper products includes a housing, at least two of the spindles as described above, and a roller assembly. The housing has an interior space for storing two rolls of paper product. In addition, the housing has two opposing tracks disposed in the interior space of the housing. The tracks are configured to receive a portion of the spindle ends, allowing the spindle to slide along the tracks within the dispenser. The roller assembly is disposed in the interior space of the housing and is configured to (i) contact a roll of paper product during dispensing, and (ii) rotate with respect to the housing.
In some aspects of preferred embodiments, the interior space is configured to vertically store two rolls of paper product. However, interior spaces configured to horizontally store two rolls of paper products are also contemplated.
The inventive subject matter also provides apparatus, systems, and methods in which a roller assembly for a roll paper product dispenser includes a housing, a spindle rotatably coupled with the housing, and a fastener configured to attach the housing to a dispenser. In some embodiments, the housing comprises a flat portion and first and second arms, wherein first and second arms are configured to rotatably couple with the spindle.
The inventive subject matter also provides apparatus, systems, and methods in which a kit for a roll paper product dispenser comprises two spindles as described above, the roller assembly as described above, and instructions for using and installing the spindles and the roller assembly.
Various objects, features, aspects and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
End member 2 also has a second diameter section 9, which has a maximum diameter smaller than the diameter of openings 4. Section 8 allows opening 4 to contract to its resting state once section 7 is completely inserted into hollow interior 3. Section 8 also allows end member 7 to rotate with respect to elongated member 2. While section 9 is shown as having a constant diameter and cross-section, those of skill in the art will appreciate that non-constant shapes and profiles can also be used consistently with the inventive concepts discussed herein. For example, section 9 could have a convex shape with a maximum diameter no greater than the diameter of opening 4.
End member 2 also has a third diameter section 10. Section 10 has a diameter substantially larger than the diameter of openings 4 and servers as a stop to prevent end member 7 from being further inserted into hollow interior 3. While section 10 could have any diameter larger than openings 4 to serve as a stop, section 10 preferably has a diameter larger than hollow interior 3 to prevent section 10 from being inserted into hollow interior 3.
Spindle 1 also includes a snap feature 5, which is configured such that the end members 7 will snap-lock with elongated member 2 in such a manner as to not allow end members 7 to become dislodged during handling or loading of a roll of paper product. In other words, the force required to release the snap-lock engagement is substantially greater than forces applied to spindle 1 during use of the spindle 1 (e.g., loading spindle 1 into a dispenser, unwinding paper product from spindle 1).
End member 2 also has a fourth diameter section 11 and a fifth diameter section 12. Sections 11 and 12 are configured to engage track 22 and track opening 23 of dispenser 17 (see
The steps for using spindle 1 are as follows: (1) remove one of the end members 7 from elongated member 2; (2) insert elongated member 2 into a center aperture of a roll of paper product; (3) insert end member 7 back into hollow interior 3 of elongated member 2; (4) load spindle 1 into a dispenser track opening 23. The simplicity of reloading rolls provides an advantage over prior art, such as Moody, in which multiple components must be assembled in a specific order and orientation using numerous steps. Spindle 1 also allows a roll of paper product to be loaded from either end, thus avoiding the need to check for which end is removable. However, two-piece spindles in which only one end is removable are also contemplated.
While the spindles disclosed herein are specifically contemplated for use with rolls of absorbent paper products (e.g., toilet paper, tissue paper, napkins, paper towels), those of skill in the art will appreciate that the inventive concepts presented herein can be applied to any web of material, whether absorbent paper or not. Examples of non-paper and/or non-absorbent rolls could include rolls of plastic wrap and rolls of aluminum foil. Other examples include rolls of stamps and tickets. As such, the inventive subject matter is not intended to be limited by “rolls of paper products.”
Furthermore, while the spindles disclosed herein are particularly useful for adapting dispensers originally designed for core paper products for use with coreless paper products, those of skill in the art will appreciate that the inventive concepts taught herein can be used for both core and coreless rolls of paper product. In other words, spindle 1 can be configured with a diameter slightly larger than, or substantially equal to, the diameter of a center aperture of a roll of paper product (i.e., interference fit for coreless rolls), or alternatively, with a diameter smaller than the diameter of a center aperture of a roll of paper product (e.g., core rolls).
Those of skill in the art will also appreciate that configurations other than those shown in
Roller assembly 13 can be installed by: (1) placing roller assembly 13 into the bottom of the dispenser; (2) aligning front edge 15 with the bottom front edge of the dispenser (see
Those of skill in the art will appreciate that fasteners other than double-sided tape can be used to attach roller assembly 13 to a dispenser. Screws, magnets, male-female connectors, and other fasteners are specifically contemplated. Fasteners are well known and the inventive subject matter is not intended to be limited by fastener types.
Roller assembly 13 provides an improvement over the upward protrusions of the adapter disclosed in Moody, by reducing the frictional force placed on a roll of paper product during dispensing. As a roll of paper product is dispensed, spindle 16 rotates (due to the rotational coupling of spindle 16 to housing 14), thus reducing friction between roller assembly 13 and the roll of paper product and thus eliminating any undesirable breakage of the web.
Those of skill in the art will appreciate that non-vertical dispensers could also be used consistently with the inventive subject matter disclosed herein. For example, a horizontal dispenser having a spring that advances the rolls of paper product along a horizontal track could be used with the spindle and roller assembly disclosed herein. However, eliminating an extra spring by using gravity advantageously simplifies dispenser components. Furthermore, those of skill in the art will appreciate that the inventive subject matter could be used for dispensers that store more than two rolls of paper product.
Unless the context dictates the contrary, all ranges set forth herein should be interpreted as being inclusive of their endpoints, and open-ended ranges should be interpreted to include commercially practical values. Similarly, all lists of values should be considered as inclusive of intermediate values unless the context indicates the contrary.
As used herein, and unless the context dictates otherwise, the term “coupled to” is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms “coupled to” and “coupled with” are used synonymously.
It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the scope of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
This application claims the benefit of priority to U.S. provisional patent application Ser. No. 61/409,626, filed on Nov. 3, 2010.
| Number | Date | Country | |
|---|---|---|---|
| 61409626 | Nov 2010 | US |
