This application relates to a spindle lock assembly for a power tool, such as a power drill or driver.
A spindle lock may be incorporated into a power tool, such as a drill or driver. A spindle lock may be configured to transmit rotary motion from a rotatable output member of a transmission to an output spindle of the power tool when the input member of the transmission is being driven by the motor, and may be configured to prevent or inhibit transmission of rotary motion from the output spindle to the transmission when the output spindle is being driven by an external force (also known as back-driving the transmission). Examples of spindle locks are illustrated in U.S. Pat. Nos. 7,980,324 and 8,205,685, which are incorporated by reference in their entirety.
When the motor is turned on, the motor drives the transmission, which transmits rotary motion through the spindle lock to the output spindle. When the motor is turned off, the motor and transmission decelerate. At the same time, the output spindle still has a great deal of momentum and continues to attempt to rotate relative to the transmission. When the output spindle attempts to rotate, the spindle lock engages to prevent back-driving of the transmission. However, if the motor and transmission rapidly decelerate (e.g., by braking the motor instead of allowing it to coast to a stop), the spindle lock may rapidly engage. This can cause undesirable noise and wear on the spindle lock components. This can also cause rapid deceleration of a tool holder or chuck that is attached to the output spindle, which may result in the tool holder or chuck loosening its grip on an accessory.
In an aspect, a power tool includes a housing assembly, a motor received in the housing assembly, an output spindle, and a transmission configured to transmit rotary power between the motor and the output spindle. The transmission includes a rotatable output member. A spindle lock assembly is configured to transmit rotary motion from the rotatable output member to the output spindle when the rotary output member is being driven by the motor and configured to inhibit transmittal of rotary motion from the output spindle to the rotary output member when the output spindle is being driven by an external force. The spindle lock assembly includes a first rotatable part fixedly connected to the output member, a second rotatable part fixedly connected to the output member and operatively engaging with the first rotatable part, and a lock ring surrounding the first rotatable part and the second rotatable part. The lock ring is retained to the housing in a substantially stationary manner with at least one dampener disposed between the lock ring and the housing and configured to dampen movements of the lock ring relative to the housing in a rotational direction.
Implementations of this aspect may include one or more of the following features. The transmission may include a planetary gear transmission having a sun gear, a planet gear, a ring gear, and a carrier that carries the planet gear, where the output member includes the carrier. The first rotatable part may include a plurality of axial lugs extending from the carrier. The second rotatable part may include an anvil fixedly attached to the spindle. The spindle lock assembly may include a plurality of rollers, each roller disposed between adjacent ones of the lugs and between an outer surface of the anvil and an inner surface of the lock ring. The lock ring may include a radially outwardly extending projection received in a recess in the housing, with the dampener disposed between the projection and a sidewall of the recess. The dampener may include a first dampener disposed between the projection and a first sidewall of the recess to dampen movement of the lock ring in a clockwise rotational direction and a second dampener between the projection and a second sidewall of the recess to dampen movement of the lock ring in a counterclockwise rotational direction. The dampener may include an elastomeric plug and/or a spring. The dampener allows for rotational movement of the lock ring relative to the housing by up to approximately 20 degrees, e.g., approximately 2 degrees to approximately 15 degrees or approximately 3 degrees to approximately 17 degrees.
In another aspect, a spindle lock assembly is disclosed for incorporation into a power tool that includes a housing assembly, a motor received in the housing assembly, an output spindle, and a transmission configured to transmit rotary power between the motor and the output spindle. The spindle lock assembly includes a first rotatable part fixedly connected to the transmission, and a second rotatable part fixedly connected to the output spindle and operatively engaging with the first rotatable part. A lock ring surrounds the first rotatable part and the second rotatable part. The lock ring being is retained in the housing in a substantially stationary manner with a dampener disposed between the lock ring and the housing and configured to dampen movements of the lock ring relative to the housing in a rotational direction. The spindle lock assembly is configured to transmit rotary motion from the rotatable output member to the output spindle when the rotary output member is being driven by the motor and is configured to inhibit transmittal of rotary motion from the output spindle to the rotary output member when the output spindle is being driven by an external force.
Implementations of this aspect may include one or more of the following features. The transmission may include a planetary gear transmission having a sun gear, a planet gear, a ring gear, and a carrier that carries the planet gear. The first rotatable part may include a plurality of axial lugs extending from the carrier. The second rotatable part may include an anvil fixedly attached to the spindle. The spindle lock assembly may include a plurality of rollers, each roller disposed between adjacent ones of the lugs and between an outer surface of the anvil and an inner surface of the lock ring. The lock ring may include a radially outwardly extending projection received in a recess in the housing, with the dampener disposed between the projection and a sidewall of the recess. The dampener may include a first dampener disposed between the projection and a first sidewall of the recess to bias movement of the lock ring in a clockwise rotational direction and a second dampener between the projection and a second sidewall of the recess to dampen movement of the lock ring in a counterclockwise rotational direction. The dampener may include at least one of an elastomeric plug and/or a spring. The dampener allows for rotational movement of the lock ring relative to the housing by up to approximately 20 degrees, e.g., approximately 2 degrees to approximately 15 degrees or approximately 3 degrees to approximately 17 degrees.
In another aspect, a power tool includes a housing assembly, a motor received in the housing assembly, an output spindle, and a transmission configured to transmit rotary power between the motor and the output spindle. The transmission includes a rotatable output carrier. A spindle lock assembly is configured to transmit rotary motion from the rotatable output member to the output spindle when the rotary output member is being driven by the motor and configured to inhibit transmittal of rotary motion from the output spindle to the rotary output member when the output spindle is being driven by an external force. The spindle lock assembly includes a plurality of axial lugs fixedly connected to the output carrier, an anvil fixedly connected to the output spindle and operatively engaging with the axial lugs. A lock ring surrounds the axial lugs and the anvil. A plurality of rollers is disposed between adjacent lugs and between an outer surface of the anvil and an inner surface of the lock ring. The lock ring is retained to the housing in a substantially stationary manner by a radially outwardly extending projection received in a recess of the housing. A first dampener is disposed between the projection and a first sidewall of the recess to dampen movement of the lock ring in a clockwise rotational direction and a second dampener disposed between the projection and a second sidewall of the recess to dampen movement of the lock ring in a counterclockwise rotational direction.
Advantages may include one or more of the following. The damped rotational movement of the lock ring will reduce the noise associated with the spindle lock assembly when it is engaged to prevent back-driving of the transmission. The damped rotational movement of the lock ring will also reduce peak deceleration of the output spindle and the attached chuck due to excess momentum in the output spindle when the motor is depowered and/or braked. This will reduce instances of damage to the spindle lock assembly components and reduce instances of the chuck unlocking during deceleration. These and other advantages and features will be apparent from the description, the drawings, and the claims.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present teachings.
The following description merely exemplary in nature and is not intended to limit the present teachings, its application, or uses. It should be understood that throughout the drawings corresponding reference numerals indicate like or corresponding parts and features.
With reference to
With reference to
With additional reference to
The transmission assembly 16 may be a three-stage, three-speed transmission that may include a transmission sleeve 200, a reduction gearset assembly 202 and the speed selector mechanism 60. The reduction gearset assembly 202 may include a first reduction gear set 302, a second reduction gear set 304 and a third reduction gear set 306. The first, second and third reduction gear sets 302, 304 and 306 may be operable in an active mode, and the second and third reduction gear sets 304 and 306 may also be operable in an inactive mode, depending on the position of the speed selector mechanism 60. The first reduction gear set 302 may include the motor pinion 46 (which functions as a first sun gear), a first reduction element or the first ring gear 310, a first set of planet gears 312 and a first planet or reduction carrier 314. The first ring gear 310 may be an annular structure, having a plurality of gear teeth 310 a formed along its interior diameter. The first reduction carrier 314 may be formed in the shape of a flat cylinder, having plurality of pins 322 that extend from its rearward face 324 (i.e., toward the motor pinion 46), each carrying one of the planet gears 312. A plurality of gear teeth 314 a may be formed into the outer periphery of the first reduction carrier 314.
The second reduction gear set 304 may be disposed within the portion of the hollow cavity 206 defined by the first housing portion 227 and may include a second sun gear 358, a second reduction element or ring gear 360, a second set of planet gears 362 and a second planet or reduction carrier 364. The second sun gear 358 may be fixed for rotation with the first reduction carrier 314. The second sun gear 358 may include a plurality of gear teeth 358 that may extend forwardly (i.e., away from the motor pinion 46) of the forward face 328 of the first reduction carrier 314. The second ring gear 360 may be an annular structure, having a plurality of gear teeth 360 a formed along an interior surface associated with its inner diameter. The second reduction gearset 304 may include the second reduction carrier 364 having a plurality of pins 366 holding the second set of planet gears 362.
The third reduction gear set 306 may be disposed within the portion of the hollow cavity 206 defined by the second housing portion 229 and may include a third sun gear 398, a third reduction element or ring gear 400, a third set of planet gears 402 and a third planet or reduction carrier 404. The third sun gear 398 may be fixed for rotation with the second reduction carrier 364 and may include a plurality of gear teeth 398 that may be meshingly engaged to the third set of planet gears 402. The third planet carrier 404 may be generally similar to the first planet carrier 314 and may be employed to journal the third set of planet gears 402. The third ring gear 400 may be an annular structure having a plurality of gear teeth 400 a formed along its inner periphery associated with an interior diameter.
With additional reference to
As shown in FIGS, 4 and 6, the anvil 426 is received between the lugs 904 so that the anvil 426 and lugs 904 are operatively engaged with the flat inner surfaces 905 abutting the flat outer surfaces 979 of the anvil 426. The lock ring 908 surrounds the anvil 426 and lugs Each of the plurality of pins 902 is freely received in a space or pocket 911 defined between adjacent lugs 904 and between a cam surface 978 of the anvil 426 and an inner surface 913 of the lock ring 908.
As shown in
As shown in
In operation, the lugs 904, the cam surfaces 978 of the anvil 426, and the interior surface 913 of the lock ring 908 work together so that when the output carrier 426 is driven by the motor and transmission, the lugs 904, the rollers 902, and the anvil 426 rotate freely within the lock ring 908, while the lock ring 908 remains stationary, to enable transmission of torque from the output carrier 404 to the spindle 430. When the output spindle 430 is driven by an external force (such as by manual input when the user is tightening or loosening the chuck, or by excess momentum of the output spindle 430 when the motor is braked), the spindle 430 and the anvil 426 rotate together to cause the rollers 902 to be pinched between the inner wall 913 of the lock ring 908, the cam surface 978 of the anvil 426, and the lugs 904 of the output carrier 404, which prevents or inhibits back driving of the transmission.
At the same time, the lock ring will be able to undergo a small, damped rotational movement due to compression of the dampers 954 in either the clockwise or counterclockwise direction. This damped rotational movement will reduce the noise associated with the spindle lock assembly when it is engaged to prevent back-driving of the transmission. This damped rotational movement will also reduce peak deceleration of the output spindle and the attached chuck due to excess momentum in the output spindle when the motor is depowered and/or braked. This will reduce instances of damage to the spindle lock assembly components and reduce instances of the chuck unlocking during deceleration.
Referring to
The anvil 726 is received between the lugs 704 so that the anvil 726 and lugs 704 are operatively engaged with the convex inner surfaces 705 abutting the concave outer surfaces 779 of the anvil 726. The lock ring 708 surrounds the anvil 726 and lugs 704. Each of the plurality of pins 702 is freely received in a space or pocket 711 defined between adjacent lugs 704 and between a flat surface 778 of the anvil 726 and an inner surface 713 of the lock ring 708.
The lock ring 708 is retained in the housing 772 in a substantially stationary manner by a plurality of projections 750 extending radially outward from the lock ring 708. Each projection is received in a corresponding recess 752 in the housing 772. Each recess 752 is wider than the corresponding projection 750 so as to permit a small amount of rotational movement or play between the lock ring 750 and housing 772. The small amount of rotational movement is damped by a plurality of dampeners 754, each received between a sidewall 756 of the recess 752 and a sidewall 758 of the projection 750. In the illustrated embodiment, the dampeners 754 are each a compression spring. This arrangement enables a small amount of damped rotational movement of the lock ring 750 relative to the housing 772. For example, the lock ring may be able to move by an angle β of less than approximately 20 degrees, e.g., between approximately 3 degrees and approximately 17 degrees, and more particularly approximately 10 degrees.
In operation, the lugs 704, the flat surfaces 778 of the anvil 726, and the interior surface 713 of the lock ring 708 work together so that when the output carrier 404 is driven by the motor and transmission, the lugs 704, the rollers 702, and the anvil 726 rotate freely within the lock ring 708, while the lock ring 708 remains stationary, to enable transmission of torque from the output carrier 404 to the spindle 430. When the output spindle 430 is driven by an external force (such as by manual input when the user is tightening or loosening the chuck, or by excess momentum of the output spindle 430 when the motor is braked), the spindle 430 and the anvil 726 rotate together to cause the rollers 702 to be pinched between the inner wall 713 of the lock ring 708, the flat surface 778 of the anvil 726, and the lugs 704 of the output carrier 404, which prevents or inhibits back driving of the transmission.
At the same time, the lock ring will be able to undergo a small, damped rotational movement due to compression of the spring dampers 754 in either the clockwise or counterclockwise direction. This damped rotational movement will reduce the noise associated with the spindle lock assembly when it is engaged to prevent back-driving of the transmission. This damped rotational movement will also reduce peak deceleration of the output spindle and the attached chuck due to excess momentum in the output spindle when the motor is depowered and/or braked. This will reduce instances of damage to the spindle lock assembly components and reduce instances of the chuck unlocking during deceleration.
Numerous modifications may be made to the exemplary implementations described above. For example, other spindle lock assembly designs may have different configurations and geometries of the spindle lock components (e.g., number and geometry of rollers and number and geometry of lugs, lock ring, and anvil surfaces). In addition, other types of configurations of dampeners may be used on the lock ring to dampen rotational movement and to soften output spindle deceleration. These and other implementations are within the scope of the following claims.
This application claims priority, under 35 U.S.C. §120, as a continuation of PCT Application No. PCT/CN2013/090154, filed Dec. 20, 2013, which is incorporated by reference.
Number | Date | Country | |
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Parent | PCT/CN2013/090154 | Dec 2013 | US |
Child | 15174660 | US |