1. Field
One embodiment of the invention relates to a spindle motor and a carriage assembly incorporated into a recording medium drive such as a hard disk drive.
2. Description of the Related Art
A magnetic disk is incorporated into the housing of a hard disk drive (HDD). The magnetic disk is mounted on a spindle motor. A flying head slider faces a surface of the magnetic disk at a predetermined floating height by the action of an air flow generated by the rotation of the magnetic disk. The flying head slider is supported at the end of a carriage assembly. The flying head slider write and read magnetic data by following a predetermined moving path on the magnetic disk by the swinging of the carriage assembly.
The spindle motor and the carriage assembly are assembled for manufacturing the HDD. Before the assembling, the cleaning process is performed on components of the spindle motor and the carriage assembly. After the cleaning process, the components are assembled. The assembling is executed in a clean room. The spindle motor and the carriage assembly are thus manufactured. The manufactured spindle motor and carriage assembly are housed in the housing. In this manner, the HDD is manufactured. Reference may be had to, for example, Japanese Patent Application National Publication No. H10-503832, and Japanese Patent Application Publication (KOKAI) No. H8-243336
The contact of the components at assembling cannot be avoided. Dust particles are caused by the contact. The dust particles adhere to the spindle motor and the carriage assembly. A lubricating oil and grease are used for the bearing of the spindle motor and the carriage assembly. The cleaning process of the assembled spindle motor and carriage assembly is limited to an air cleaning process. As a result, the dust particles in the HDD cannot be completely removed. When the dust particles are absorbed to the magnetic disk and the flying head slider and collide with the flying head slider, head crush is caused. The dust particles damage the HDD.
A general architecture that implements the various features of the invention will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate embodiments of the invention and not to limit the scope of the invention.
Various embodiments according to the invention will be described hereinafter with reference to the accompanying drawings. In general, according to one embodiment of the invention, a spindle motor comprises a cylindrical body, a rotor, and a stator. The cylindrical body is configured to define a cylindrical space with a center axis on a rotational axis. The rotor comprises an annular body configured to be connected to one end of the cylindrical body and define an opening of the cylindrical space. The stator is configured to close the opening while rotatably supporting the rotor. A clearance is formed between the stator and the annular body throughout the circumference of the annular body. The clearance becomes narrower in a direction away from the cylindrical space.
According to another embodiment of the invention, a recording medium drive comprises a housing, a cylindrical body, a rotor, and a stator. The cylindrical body is housed in the housing and is configured to define a cylindrical space with a center axis on a rotational axis. The rotor comprises an annular body configured to be connected to one end of the cylindrical body and define an opening of the cylindrical space. The stator is configured to close the opening while rotatably supporting the rotor. A clearance is formed between the stator and the annular body throughout the circumference of the annular body. The clearance becomes narrower in a direction away from the cylindrical space.
According to still another embodiment of the invention, a spindle motor comprises a cylindrical support shaft, a cylindrical body, a bearing, and an annular body. The cylindrical support shaft has a center axis on a rotational axis. The cylindrical body is configured to define a cylindrical space with a center axis on a rotational axis and receive the support shaft in the cylindrical space. The bearing is arranged in the cylindrical space. The bearing is configured to couple the support shaft and the cylindrical body so that the support shaft and the cylindrical body are relatively movable. The annular body is configured to partition the cylindrical space around the support shaft and define a clearance that becomes narrower toward an outer end of the clearance between the support shaft and the cylindrical body throughout the circumference of the support shaft.
According to still another embodiment of the invention, a recording medium drive comprises a housing, a cylindrical support shaft, a cylindrical body, a bearing, and an annular body. The cylindrical support shaft is housed in the housing with a center axis on a rotational axis. The cylindrical body is configured to define a cylindrical space with a center axis on a rotational axis and receive the support shaft in the cylindrical space. The bearing is arranged in the cylindrical space. The bearing is configured to couple the support shaft and the cylindrical body so that the support shaft and the cylindrical body are relatively movable. The annular body is configured to partition the cylindrical space around the support shaft and define a clearance that becomes narrower toward an outer end of the clearance between the support shaft and the cylindrical body throughout the circumference of the support shaft.
According to still another embodiment of the invention, a spindle motor comprises a cylindrical body, a rotor, and a stator. The cylindrical body is configured to define a cylindrical space with a center axis on a rotational axis. The rotor comprises an annular body configured to be connected to one end of the cylindrical body and define an opening of the cylindrical space. The stator is configured to close the opening while rotatably supporting the rotor. A clearance is formed between the stator and the annular body throughout the circumference of the annular body. The rotor and the stator are configured to be coated with a water repellent agent at an inner end of the clearance.
According to still another embodiment of the invention, a recording medium drive comprises a housing, a cylindrical body, a rotor, a stator, and a water repellent agent. The cylindrical body is housed in the housing and is configured to define a cylindrical space with a center axis on a rotational axis. The rotor comprises an annular body configured to be connected to one end of the cylindrical body and define an opening of the cylindrical space. The stator is configured to close the opening while rotatably supporting the rotor. A clearance is formed between the stator and the annular body throughout the circumference of the annular body. The water repellent agent is configured to be applied to the rotor and the stator at an inner end of the clearance.
According to still another embodiment of the invention, a spindle motor unit comprises a cylindrical body, a rotor, a stator, a cylindrical portion, a cap, and an elastic body. The cylindrical body is configured to define a cylindrical space with a center axis on a rotational axis. The rotor comprises an annular body configured to be connected to one end of the cylindrical body and define an opening of the cylindrical space. The stator is configured to close the opening while rotatably supporting the rotor, and comprises a base configured to form a clearance between the stator and the annular body throughout the circumference of the annular body. The cylindrical portion is formed in the base around the rotor. The cap is configured to be fitted in the cylindrical portion. The rotor is housed between the cap and the base. The elastic body is configured to be interposed between the cylindrical portion and the cap.
According to still another embodiment of the invention, a carriage assembly comprises a cylindrical support shaft, a carriage block body, a carriage arm, a bearing, and an annular body. The cylindrical support shaft has a center axis on a rotational axis. The carriage block body is configured to define a cylindrical space with a center axis on a rotational axis and receive the support shaft in the cylindrical space. The carriage arm extends from the carriage block body. The bearing is arranged in the cylindrical space and is configured to couple the support shaft and the carriage block body so that the support shaft and the carriage block body are relatively movable. The annular body is configured to partition the cylindrical space around the support shaft and define a clearance that becomes narrower toward an outer end of the clearance between the support shaft and the carriage block body throughout the circumference of the support shaft.
According to still another embodiment of the invention, a recording medium drive comprises a housing, a cylindrical support shaft, a carriage block body, a carriage arm, a bearing, and an annular body. The cylindrical support shaft is housed in the housing with a center axis on a rotational axis. The carriage block body is configured to define a cylindrical space with a center axis on a rotational axis and receive the support shaft in the cylindrical space. The carriage arm extends from the carriage block body. The bearing is arranged in the cylindrical space and is configured to couple the support shaft and the carriage block body so that the support shaft and the carriage block body are relatively movable. The annular body is configured to partition the cylindrical space around the support shaft and define a clearance that becomes narrower toward an outer end of the clearance between the support shaft and the carriage block body throughout the circumference of the support shaft.
According to still another embodiment of the invention, a carriage assembly unit comprises a cylindrical support shaft, a carriage block body, a carriage arm, a bearing, a cap, and an elastic body. The cylindrical support shaft has a center axis on a rotational axis. The carriage block body is configured to define a cylindrical space with a center axis on a rotational axis and receive the support shaft in the cylindrical space. The carriage arm extends from the carriage block body. The bearing is arranged in the cylindrical space and is configured to couple the support shaft and the carriage block body so that the support shaft and the carriage block body are relatively movable. The cap is configured to be fitted in the carriage block body and seal the cylindrical space. The elastic body is configured to be interposed between the carriage block body and the cap.
One or more magnetic disks 14 as recording media are housed in the housing space. It is assumed herein that, for example, four magnetic disks 14 are housed. Each of the magnetic disks 14 is mounted on a spindle motor 15. The spindle motor 15 can rotate the magnetic disk 14 at high speed, such as 3600 rpm, 4200 rpm, 5400 rpm, 7200 rpm, 10000 rpm, and 15000 rpm. The detail of the spindle motor 15 will be described later.
A carriage assembly 16 is also housed in the housing space. The carriage assembly 16 comprises a carriage block 17. The carriage block 17 has a carriage block body 17a rotatably coupled to a support shaft 18 extending in the vertical direction. A plurality of carriage arms 19 extending from the support shaft 18 in the horizontal direction are integrated with the carriage block body 17a. The carriage block 17 may be molded of aluminum by extrusion molding.
A head suspension 21 is attached to the end of each of the carriage arms 19. The head suspension 21 extends forward from the end of the carriage arm 19. A flexure is attached to the front end of the head suspension 21. A flying head slider 22 is supported on the flexure. The flying head slider 22 can change its posture with respect to the head suspension 21 by the flexure. A magnetic head, i.e., an electromagnetic transducer device, is mounted on the flying head slider 22.
When an air flow is generated on a surface of the magnetic disk 14 by the rotation of the magnetic disk 14, positive pressure, i.e., buoyancy, and negative pressure act on the flying head slider 22 by the action of the air flow. When the buoyancy, the negative pressure, and a pressing force of the head suspension 21 are in balance, the flying head slider 22 can keep floating at relatively high rigidity during the rotation of the magnetic disk 14.
The carriage assembly 16 rotates about the support shaft 18 while the flying head slider 22 is floating, the flying head slider 22 can move along a radius line of the magnetic disk 14. As a result, the electromagnetic transducer device on the flying head slider 22 can traverse a data zone between the innermost recording track and the outermost recording track. Thus, the electromagnetic transducer device on the flying head slider 22 is positioned on the target recording track.
The carriage block 17 is connected to a power source such as a voice coil motor (VCM) 23. The carriage block 17 can be rotated about the support shaft 18 by the action of the VCM 23. The swinging of the carriage arm 19 and the head suspension 21 can be realized by the rotation of the carriage block 17. The detail of the carriage assembly 16 and the VCM 23 will be described later.
The configuration of the spindle motor 15 according to a first embodiment of the invention will be described in detail. As illustrated in
The stator 25 has a sleeve 31 received by the cylindrical portion 27a. The sleeve 31 may be formed of a metal material such as brass and stainless steel. A shaft 32 is received into the cylindrical space of the sleeve 31. A fluid such as a lubricating oil is filled between the sleeve 31 and the shaft 32. The shaft 32 can be rotated at high speed about the axis of the shaft 32, i.e., a rotational axis X1, by the action of the fluid. A thrust flange 33 extending from the rotational axis X1 in the centrifugal direction is attached to the lower end of the shaft 32. The shaft 32 and the thrust flange 33 may be formed of a metal material such as stainless steel.
The rotor 26 has a spindle hub 34 fitted to the shaft 32. The spindle hub 34 defines a cylindrical body 36 defining a cylindrical space 35 having a center axis on the rotational axis X1. An annular body, i.e., a flange 37 extending outward from the cylindrical body 36, is connected to one end, i.e., the lower end of the cylindrical body 36. The flange 37 defines the opening of the cylindrical space 35. The opening is sealed by the bracket 27. The cylindrical space 35 is opened only at the opening.
The magnetic disks 14 are fitted in the spindle hub 34. A throughhole 14a is penetrated into the center of each of the magnetic disks 14 in fitting. The throughhole 14a receives the spindle hub 34. An annular spacer 38 is interposed between the magnetic disks 14. The annular spacer 38 holds the space between the magnetic disks 14. A clamp 39 is fitted to the upper end of the spindle hub 34. The magnetic disks 14 and the annular spacers 38 are interposed between the clamp 39 and the flange 37.
The stator 25 has a group of stator cores 41 fixed onto the cylindrical outer circumferential surface of the cylindrical portion 27a. An electromagnet, i.e., a coil 42, is wound around the core 41. The core 41 is configured by plural stacked metal thin plates. The cylindrical inner circumferential surface of the spindle hub 34 is opposite the cylindrical outer circumferential surface of the cylindrical portion 27a. A permanent magnet 43 is fixed to the cylindrical inner circumferential surface of the spindle hub 34. The permanent magnet 43 is opposite the coil 42. When an electric current is supplied to the coil 42, the spindle hub 34 is rotated about the rotational axis X1 by a magnetic field generated in the coil 42.
The configuration of the carriage assembly 16 according to the first embodiment will be described in detail. A cylindrical space 45 erected from the surface of the base 13 is defined in the carriage block body 17a. The support shaft 18 is housed in the cylindrical space 45. The support shaft 18 has a center axis on a rotational axis X2. The center axis of the cylindrical space 45 coincides with the rotational axis X2. The support shaft 18 is fixed onto the base 13 by a screw 46. The upper end of the support shaft 18 receives a cover 47 coupled to the base 13.
A bearing, i.e., a ball bearing 48, is arranged between the support shaft 18 and the carriage block body 17a in the cylindrical space 45. The ball bearing 48 relatively and rotatably couples the support shaft 18 and the carriage block body 17a. Grease is coated into the ball bearing 48. A pair of annular bodies 49 are arranged outside the ball bearing 48. Each of the annular body 49 partitions the cylindrical space 45 around the support shaft 18. The outer circumferential surface of the annular body 49 is attached to the inner circumferential surface of the carriage block body 17a. The detail of the annular body 49 will be described later.
A protrusion section 51 is integrated with the carriage block body 17a. A coil (not illustrated) is formed on the protrusion section 51. The protrusion section 51 is arranged between an upper yoke 52 and a lower yoke 53 of the VCM 23. The lower yoke 53 is fixed to the base 13 by a screw 54. The coil of the protrusion section 51 is opposite a permanent magnet 55 stuck onto the inward surface of the upper yoke 52 and a permanent magnet 56 stuck onto the inward surface of the lower yoke 53. The swinging of the carriage assembly 16 is caused by the magnetic action of the coil and the permanent magnets 55 and 56.
As illustrated in
As illustrated in
The state that the HDD 11 is assembled will be assumed. Before assembling the HDD 11, as illustrated in
The spindle motor 15 is immersed into the pure water. As illustrated in
As illustrated in
The carriage assembly 16 is immersed into the pure water. The pure water enters into the cylindrical space 45 from the clearance 59 formed by the annular body 49 and the support shaft 18. The clearance 59 gradually becomes narrower or smaller in a direction away from the cylindrical space 45. A large surface tension is generated in the pure water between the outer end and the inner end of the clearance 59. The pure water establishes the meniscus shape in the clearance 59 by the balance of the air pressure, the water pressure, and the surface tension. The pressures are balanced throughout the circumference of the annular body 49. The entering of the pure water into the cylindrical space 45 can be avoided. The cleaning process of the outer surface of the carriage assembly 16 is allowed after the carriage assembly 16 is assembled. Dust particles are removed from the outer surface of the carriage assembly 16.
The drying process is subjected to the cleaned spindle motor 15 and the carriage assembly 16. The spindle motor 15 and the carriage assembly 16 are placed into a drying furnace for the drying process. After the drying process, the magnetic disk 14, the annular spacer 38, and the clamp 39 are fitted in the spindle motor 15. The head suspension 21 is attached to the carriage assembly 16. As is known, the spindle motor 15 and the carriage assembly 16 are attached to the base 13. The HDD 11 is thus manufactured. The adhesion of dusts particles into the HDD 11 can be avoided as much as possible.
The inventors examined the effect of the cleaning process. The spindle motor 15 was attached to the base 13 for the examination. In the manner as described above, the spindle motor 15 was immersed in the pure water together with the base 13. The number of dust particles adhering to the spindle motor 15 and the base 13 was observed before and after the cleaning process. The number of dust particles larger than 0.5 μm was observed. As illustrated in
In the HDD 11, in the formation of the clearance 58 the upper surface of the bracket 27 may be formed by an inclined surface that is close to the lower surface of the flange 37 as the inclined surface is far away from the cylindrical space 35. The upper surface of the bracket 27 and the lower surface of the flange 37 may be formed by inclined surfaces that are close to each other as the inclined surfaces are far away from the cylindrical space 35. In the formation of the clearance 59, the outer circumferential surface of the support shaft 18 may be formed by an inclined surface that is close to the inner circumferential surface of the annular body 49 as the inclined surface is toward the outer end of the clearance 59. The outer circumferential surface of the support shaft 18 and the inner circumferential surface of the annular body 49 may be formed by inclined surfaces that are close to each other as the inclined surfaces are toward the outer end of the clearance 59. The clearance 59 may be defined between the outer circumferential surface of the annular body 49 and the inner circumferential surface of the carriage block body 17a. The annular body 49 may be integrated with the carriage block body 17a and may be integrated with the support shaft 18.
An annular body 68 is arranged in the cylindrical space 67 outside from the ball bearing 65. The outer circumferential surface of the annular body 68 is attached to the inner circumferential surface of the spindle hub 34. The annular body 68 partitions the cylindrical space 67 around the support shaft 66. The annular body 68 forms the clearance 69 that is gradually made becomes narrower or smaller toward the outer end of the clearance 69 between the annular body 68 and the support shaft 66 throughout the circumference of the support shaft 66. In the formation of the clearance 58, the inner circumferential surface of the annular body 68 may be formed by an inclined surface that is close to the outer circumferential surface of the shaft 32 as the inclined surface is toward the outer end of the clearance 69. The clearance 69 has the same configuration as that of the clearance 59. The same configurations and structures as those of the spindle motors 15 and 15a are indicated by similar reference numerals. The clearances 58 and 69 of the spindle motor 15c prevent the entering of the pure water into the cylindrical spaces 35 and 67. The cleaning process of the spindle motor 15c is allowed.
As illustrated in
In the cleaning process, as illustrated in
While certain embodiments of the inventions have been described, these embodiments have been presented byway of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is a continuation of PCT international application Ser. No. PCT/JP2007/058425 filed on Apr. 18, 2007 which designates the United States, incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2007/058425 | Apr 2007 | US |
Child | 12559060 | US |