Patent Grant
9127378
The invention relates to a device for compacting a sliver on a spinning machine, the sliver being delivered by a pair of delivery rollers of a drafting system unit to a suctioned guide surface of a suction zone of a subsequent driven, revolving compaction element that is acted on by suction air. At least one rotatably supported nip roller is associated with the compaction element downstream from the suction zone to form a nip line.
Numerous designs are already known in practice, wherein for compacting the fiber material (fiber strand) discharged by a drafting system unit, a compaction unit is situated downstream. Following such a compaction unit, the compacted fiber material, after passing through a nip point, is fed to a twist generation device. Such a twist generation device in a ring spinning machine, for example, is composed of a traveler that revolves on a ring, and the yarn produced is wound onto a rotating bobbin. Suctioned revolving, perforated suction drums or revolving aprons provided with perforations are essentially used as compaction units. A specialized suction area on the compaction element is thus defined by using appropriate inserts inside the suction drum or inside the revolving apron. These types of inserts may be provided, for example, with appropriately shaped suction slits to which a negative pressure is applied, thus generating a corresponding air flow at the periphery of the particular compaction element. In particular, protruding fibers are incorporated as a result of this air flow which is oriented essentially transversely with respect to the direction of transport.
In the known approaches, the fiber material delivered by the drafting system unit is guided above or also below the compaction devices. In particular for use on a ring spinning machine, it is necessary to provide an additional nip point downstream from the suction zone in order to get a twist stop.
These types of devices have been illustrated and described in the publications EP 947 614 B1, DE 10 2005 010 903 A1, DE 198 46 268 C2, EP 1 612 309 B1, DE 100 18 480 A1, and CN 1712588 A, for example. These cited publications essentially involve fixedly mounted compaction units that are installed following the particular drafting system. The drive of these compaction units is sometimes achieved via specialized drive shafts that are situated over the length of the spinning machine and are in drive connection with either a suction roller or a revolving apron, or via a fixedly installed drive connection to appropriately situated pressure rollers of the compaction device. Likewise, examples of drives are found in the exemplary embodiments of the cited publications, wherein the drive of the compaction unit is achieved via additional drive elements of the top and bottom rollers of the pair of delivery rollers of the drafting system unit. In practice, it is necessary to retrofit existing spinning machines with a conventional drafting system unit having such a compaction device in order to also ensure the possibility of producing high-quality yarns. Therefore, devices have been proposed by means of which conventional drafting systems may be retrofitted with such a compaction device. One such example is found in DE 102 27 463 C1, for example, in which the punch of the drafting system unit is extended in order to support an additional drive roller provided for the drive of the retrofitted compaction device that is likewise situated on this extension. The drive roller extends over the entire length of the spinning machine. The mounting and installation of such a retrofit unit is very time-consuming and inflexible. That is, a desired dismantling to a standard drafting system without a compaction device is in turn very time-consuming.
A design is known from CN 101613896 A in which an additional element is screwed to the punch for extending the punch of the drafting system. Also described in this exemplary embodiment, is a gearing stage having gear pairs via which the drive of an additional compaction device is to be achieved. This device is also relatively time-consuming for the retrofitted attachment, in particular also due to the additional installation of the disclosed gearing stage.
In addition, a design having a compaction device is disclosed in DE 100 50 089 C2, which is provided for retrofitting of a conventional drafting system unit. A device is proposed that allows the drafting system unit to be retrofitted with a compaction device without additional drive members. Different designs of compaction devices are disclosed in the exemplary embodiments of the cited publication. In all the disclosed devices, a second nip point for the fiber material is formed by the compaction device itself or via drive elements that are connected to the compaction device. The compaction device or drive elements connected thereto rest(s) on the top roller of the pair of delivery rollers of the drafting system unit. That is, in this case no additional nip point is provided on the compaction device, which is formed independently from the rollers of the drafting system unit. Thus, the fiber material delivered from the nip point of the delivery rollers of the drafting system unit does not make contact in the area of the suction zone, which is located in front of the second nip point. That is, most of the fiber material delivered by the drafting system unit moves at a distance from the surface of the compaction device in the area of the suction zone. Thus, controlled compaction or incorporation of protruding fibers is not ensured. Furthermore, the cited publication does not address how the additionally installed compaction device is mounted on the spinning machine or on the drafting system unit.
A device is known from CN 2 851 298 Y in which a compaction roller together with a twist stop roller are accommodated in a bearing element that is connected by means of a plate to a pivotable weighting arm of a drafting system device via screws. In the installed and locked position, the drive is transmitted via friction from a delivery roller connected directly to a drive and its associated pressure roller to the compaction roller and the twist stop roller. The compaction device disclosed here is likewise provided for retrofitting on existing drafting system units of spinning machines without compaction. The mounting of the compaction unit disclosed here on an existing drafting system unit via a screw connection, as well as the threading for the axle of the pressure roller, is relatively time-consuming, and requires additional adjustment of the distances. Likewise, the connection to a negative pressure source must also be established separately. Since the compaction roller is driven only indirectly via friction by a roller directly connected to a drive, drive losses result in this approach.
An object of the invention, therefore, is to propose a compaction device which may be easily and quickly installed on conventional drafting system units without the need for additional drive elements. The aim is to avoid the disadvantages of known designs, ensuring simple and quick assembly and disassembly of a compaction device. Objects and advantages of the invention are set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In accordance with aspects of the invention, it is proposed that the compaction element and the nip roller are rotatably supported on a shared support that is detachably fastened to the spinning machine via fastening means, and the revolving compaction element, which is provided with openings, has at least one drive element that forms a drive connection with the bottom roller of the pair of delivery rollers via a weighting device when the compaction element is transferred from an idle position to an operating position. The support has a suction channel for the suction air of the compaction element, and a first end of the suction channel is connected to the compaction element. A second end of the suction channel ends in the area of the support, by means of which the support in its installed position is fastened to the spinning machine. It is thus possible to design the additional compaction device as a complete replacement module that, for attachment to a conventional drafting system, may be easily and quickly mounted on existing devices. No additional drive devices are necessary, since the drive of the compaction element is accepted directly from one of the rollers of the pair of delivery rollers of the drafting system unit. In this regard, a connection may be provided by means of friction, or by a connection via a positive fit (gear pairs).
The compaction element and the drive element may be adjacently located on a shared rotational axis.
It is preferably further proposed that the second end of the suction channel ends in the area of a contact surface of the support, via which the support in the mounted, installed position rests against an element of the spinning machine. As a result of the proposed integration of a suction channel inside the support, additional cabling is avoided in part, and on the other hand, a compact, closed design is obtained that allows connection of the suction channel to existing elements of the spinning machine.
Furthermore, it is proposed that the element of the spinning machine to which the support is fastened is a channel that is fastened to the spinning machine and is connected to a negative pressure source and provided with openings situated in the area of the fastening point of the particular support. By means of this proposal, it is possible at the same time for the suction channel situated in the support to be connected to the negative pressure source when the support is fastened to the channel.
To completely seal off this connection from the ambient air, it is proposed that the end of the suction channel of the support facing the channel is provided with elastic sealing elements placed around the opening in the suction channel, whereby in the installed location of the particular support in the operating position, the opening in the suction channel and the respective opening in the channel of the spinning machine are opposite one another, and the sealing elements rest in a sealing manner on the channel.
It is also possible to provide exchangeable inserts in the area of the opening in the suction channel of the support that is opposite from the channel of the spinning machine. By use of these inserts, the cross section of the opening may be adapted to ensure that the same pressure conditions prevail at all compaction modules used on the spinning machine. That is, a corresponding insert may be provided, depending on the distance from the negative pressure source where the compaction module is mounted on the spinning machine. DE 100 41 363 A1 describes a device in which the suction lines for each spinning station are appropriately designed for adapting the pressure conditions. However, permanently installed compaction devices are disclosed.
Furthermore, it is proposed that the channel has a circular cross section, and the support is provided with a U-shaped end piece that is open on one side, by means of which the inner surface of the support in the installed position rests on the circular channel and partially encloses same. The U-shaped end piece is used as a fastening means via which the support is mounted on the spinning machine. The depression is U-shaped, with the opening of the U-shaped end piece pointing in the direction of the spinning machine when installed. For mounting the compaction module, it is thus possible to simply place the support on the circular channel. The dimensions of the U-shaped end piece (in particular its clearance) are to be selected in such a way that a sufficient clamping force is present between the circular channel and the U-shaped end piece of the support. To further increase the clamping effect, it is conceivable to form the circumferential angle of the inner surface of the end piece in the area of the contact surface to be slightly greater than 180 degrees. In this case, the support in the area of the end piece should have an elastic design, at least in portions, so that elastic yielding of the elastic U-shaped legs of the end piece motion is possible. This combination, in which the inner surface of the U-shaped end piece rests on a partial area of the outer periphery of the circular channel, allows the support together with the compaction device (as a complete compaction module) to be swiveled around the center axis of the circular channel. This makes it possible for the compaction device to be swiveled away from the area of the pair of delivery rollers of the drafting system unit without having to remove the support from the channel. The swivel motion may, as is generally known, be limited by appropriate stops.
To achieve a different peripheral speed between the pair of delivery rollers of the drafting system unit and the revolving compaction element, it is further proposed that a gearing stage is provided between the drive element and the revolving element. It has been shown in practice that it is advantageous, in particular when angled suction slits are used, for the peripheral speed of the compaction element to be slightly less than the peripheral speed of the pair of delivery rollers. This is due to the longer path that the fiber material must travel in the area of the suction zone.
It is preferably proposed that the drive element is designed as a friction wheel that in the working position is held in contact with the bottom roller of the pair of delivery rollers by frictional locking via a weighting device.
The revolving compaction element may be formed from a suction drum.
It is proposed that the suction drum has bearing elements by means of which the suction drum is rotatably supported on a shaft that is fastened to the support, and is fixable on the shaft in the axial direction via securing means mounted on the shaft. Simple and quick disassembly and assembly of the suction drums on the shaft that is fastened to the support is thus made possible.
The nip roller may preferably be mounted beneath the suction drum, following the suction zone. That is, the fiber material delivered by the pair of delivery rollers of the drafting system unit is deflected downwardly and is guided in a suction zone on the suction drum before it reaches the area of the nip point having the nip roller.
It is further proposed that the friction wheel is designed as a symmetrical ring which with its circular inner surface rests on a partial area of the peripheral surface of a circular projection that is connected in an axially parallel manner to the suction drum. The clearance of the friction wheel is larger than the outer diameter of the projection. This design results in an advantageous approach that is encapsulated against dust influences. In addition, this type of gearing stage requires little power, and is quiet, in particular when the ring-shaped friction wheel is made of an elastic material (rubber, for example). The ring-shaped dimensions of the friction wheel are selected in such a way that in the operating position, the friction wheel is in frictional contact with one of the driven rollers of the pair of delivery rollers, and the peripheral surface of the suction drum has a certain distance to the roller that is in drive contact with the friction wheel.
Furthermore, it is proposed that the suction channel is connected to at least one suction tube for thread suction. It is thus possible to combine the thread suction in the event of a thread break with the suction for the area of the suction zone, and to integrate same into the module of the compaction device. The opening in the suction channel, as is generally known, is located following the nip point between the compaction element and the associated nip roller.
Furthermore, it is proposed that the nip roller is fastened to the support via a spring element that carries a bearing receptacle for the rotational axis of the nip roller and generates a clamping force on the compaction element in the area of the nip line. The weighting device for the pressure roller is thus integrated directly on the module of the compaction device, so that any necessary adjustments of the clamping force or of the nip line may be made before installation on the spinning machine.
It is advantageous if the support is pivotably fastened to the spinning machine transversely with respect to the rotational axes of the pair of delivery rollers, and holding means are provided on the spinning machine that protrude into the swivel area of elements fastened to the support and limit the swivel motion of the support, at least in one swivel direction. It is thus possible on the one hand to lock the compaction element, including its pressure roller, in its working position, and on the other hand, to swivel the compaction element into an idle position in order to perform necessary maintenance operations. In addition, it is advantageous if, as further proposed, the retaining elements are composed of spring elements that are fastened to the spinning machine, via which, in a locking position with the elements of the support designed as locking bars, the drive wheel is held in a frictional locking connection with one of the rollers of the pair of delivery rollers. In this way, two functions may be combined with one another at the same time. On the one hand, the compaction module is held in a working position, and on the other hand a corresponding pressure force is applied to the friction wheel in order to generate frictional locking with the correspondingly driven roller of the pair of delivery rollers. Two such spring elements are generally provided for a compaction module, in each case a spring element being situated to the side of the support.
Furthermore, it is proposed that the drafting system unit is designed as a twin drafting system having two adjacently situated drafting systems having a shared weighting arm, and the compaction elements together with a nip roller associated in each case with the pairs of delivery rollers are rotatably supported on a shared support, and the support is provided with a shared suction channel which is connected to the compaction elements. These types of twin drafting systems are fairly common. By use of the proposed design, a simple and compact approach is obtained by means of which in particular retrofitting and equipping a spinning machine with these types of compaction devices may be carried out quickly and easily.
The device is preferably used on a spinning machine.
Further advantages of the invention are shown and described in greater detail with reference to the following exemplary embodiments.
Reference is now made to particular embodiments of the invention, one or more examples of which are illustrated in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated as described as part of one embodiment may be used with another embodiment to yield still a further embodiment. It is intended that the present invention include these and other modifications and variations.
As is apparent from
The drafted fiber material V delivered by the pair of delivery rollers 7, 8 is deflected downwardly and passes into the area of a suction zone Z of a subsequent suction drum 17. The particular suction drum 17 is provided with perforations or openings Ö (
As schematically indicated, the particular suction insert 18 has a suction slit S on a partial area of its periphery that extends essentially over the suction zone Z. The particular suction drum 17 is rotatably supported in the area of its outer end on a shaft 22 via bearings K. A retaining ring 23 that prevents displacement of the suction drum during operation is mounted on the shaft 22 for axially fixing the suction drum 17. That is, when the retaining ring 23 is removed it is possible to easily pull the particular suction drum 17 from the shaft 22 in the axial direction. Rapid exchange of the suction drums 17 is thus possible in order to exchange these, if necessary, with other suction drums having a different configuration of the openings Ö in order to convert the compaction element for processing of a different fiber material. The openings Ö may be provided in one row or multiple rows on the periphery of the suction drum 17, or may also be arranged in an offset manner. The particular suction drum may also be removed only for cleaning. The retaining ring may also be, for example, an O-ring made of rubber, or a flexible clamping ring. By applying a small force, it is thus possible to pull the suction drum 17 by its bearing L by hand from the shaft 22 in the axial direction without having to remove the retaining ring 23. This is made possible by elastic yielding of the O-ring or the clamping ring. The suction drum is installed in the reverse direction. Since large axial forces generally do not act on the suction drum 17 during operation, the suction drum is also securely held in its axial position when an elastic retaining ring 23 is used.
The shaft 22 is fastened in a receptacle 25 in the carrier 20. This may be achieved, for example, using fastening means (screws), not shown. In the area of the receptacle 25, the shaft 22 has a slightly larger diameter, while the ends of the shaft 22 extending from this receptacle on both sides have a tapered diameter, and are used for accommodating the particular bearings K. On its end facing away from the carrier 20, the particular suction drum 17 has a ring-shaped projection 16 having an outer diameter D1. A partial area of the inner surface IF of a ring-shaped friction wheel 28 rests on a partial area of the outer periphery of the projection 16, the clearance of this inner surface IF having a diameter D2. In the position shown in
That is, the friction wheel 28 is driven via friction from the roller 7. Likewise, via friction, the friction wheel 28 transmits the drive to the ring-shaped projection 16 of the suction drum 17. This occurs at the location where the inner surface IF having inner diameter D2 of the friction wheel 28, and the outer periphery AU of the projection 16 having outer diameter D1, contact or rest against one another. The friction wheel 28 may be made of an elastic solid material such as rubber.
In the working position shown in
The particular peripheral speed, i.e., the rotational speed, of the suction drum 17 results from the selected diameter ratios D1 through D4. That is, the gear ratio between the driven delivery roller 7 and the particular suction drum 17 results from the relationship
Depending on the selection of the diameter ratios, it is thus possible to select the peripheral speed of the particular suction drum 17 to be greater or smaller than the peripheral speed of the driven delivery roller 7. In some cases, it is advantageous to select the gear ratio in such a way that the peripheral speed of the subsequent suction drum 17 is slightly less than the peripheral speed of the delivery roller 7. It is thus possible, for example, to compensate for lateral displacement of the fiber material in the area of the suction zone Z above a correspondingly designed suction slit S. The suction zone Z, viewed in the peripheral direction of the suction roller 17, extends approximately between the area where the friction wheel rests on the delivery roller 7 and the nip line P between a nip roller 33 and the suction drum 17.
As is apparent from
As is apparent from
Following the suction zone Z, for each of the suction drums 17, a nip roller 33 is provided that rests on the respective suction drum 17 via a pressure load and which with this suction drum forms a nip line P. The particular nip roller 33 is rotatably supported on an axle 32 that is fastened to a bearing element 35 connected to a spring element 36 via screws 34 (or some other fastening elements). The spring element 36, via which a contact force of the nip roller 33 is generated in the direction of the suction drum 17, is fastened to the carrier 20 via the schematically illustrated screws 37 (or some other fastening elements). This fastening point may be designed in such a way (for example, by means of oblong holes in the spring element 36) that the contact force of the nip roller 33 on the suction drum 17 is settable.
At the same time, the nip line P forms a so-called “twist stop” from which the fiber material is fed, in the conveying direction FS in the form of a compressed yarn FK with imparting of twist, to a schematically shown ring spinning device. The ring spinning device is provided with a ring 39 and a traveler 40, the yarn being wound onto a bobbin 41 to form a spool 42 (cop). A thread guide 43 is situated between the nip line P and the traveler 40. The ring 39 is fastened to a ring frame 44 which undergoes an up-and-down motion during the spinning process.
On its end opposite from the spinning machine, the carrier 20 is provided with a U-shaped or fork-shaped end piece 46 (
Extending within the carrier 20 is a suction channel SK that has an opening S2 on the inner surface 47 of the end piece 46, and a further opening S1 situated in the area of the receptacle 25, which is connected to the interior 66 of the particular suction insert 18. In the working position, the opening S2 is situated opposite from an opening SR in the suction tube 50, as the result of which the interior of the suction tube 50 is connected to the suction channel SK. To seal off the connection between the opening S2 and the opening SR from the outside, a sealing element DE is provided in the area of the inner surface 47 of the end piece 46 that is placed around the opening S2. The sealing element DE is designed or mounted in such a way that it comes into contact with the outer periphery of the tube 50 during installation of the carrier 20, and seals the connecting point between the openings S2 and SR with respect to the surroundings. As schematically indicated, an exchangeable insert 92 may be provided in the area of the opening S2. It is thus possible, depending on the clearance of the cross-sectional surface of the insert 92, to influence the pressure conditions in the compaction module. That is, depending on the distance of the installation position of the compaction module on the spinning machine from a stationary negative pressure source, an appropriate insert 92 is used to obtain the same negative pressure conditions at all installed compaction modules.
As is apparent from
In the event of a thread break between the nip line P and the spool 42, to be able to suction yarn FK that is further delivered via the nip point P, a suction tube 75 is fastened to each side of the carrier 20, whose respective opening 77 facing the carrier 20 is connected to the channel SK. The outwardly protruding end, viewed from the carrier, of the particular suction tube 75 is closed. An opening 79 that points in the direction of the downwardly pulled yarn FK is provided on a partial area of the periphery of the particular suction tube. That is, if a thread break occurs, via the suction channel SK, the end of the further delivered thread or yarn is fed to the suction tube 50 via the particular suction tube 75 under the action of the negative pressure generated via the negative pressure source SP, and the suction tube delivers the thread or yarn via the channel(s) 70 to the main channel 72 for further supply to a collection station.
As a result of the proposed design of a compaction module, it is possible to integrate or add this type of compaction unit, also as a retrofit to conventional spinning machines, without having to install additional specialized drive means (for example, additional driven longitudinal shafts). The drive of the suction drum, as well as the drive of the nip roller cooperating with the suction drum, is easily removed from the driven delivery roller, already present, of the drafting system unit 2 via the friction wheel gearing that is integrated on the compaction module or the shown drive via a gearwheel provided with additional internal toothing. That is, no additional longitudinal shafts must be mounted on the spinning machine in order to integrate a device for compacting the sliver on the spinning machine. Each compaction module VM is a separate closed unit, and in the proposed version is provided for two adjacent spinning stations in each case.
As is apparent from the schematic illustration in
Using appropriate color coding of the spools, on a single spinning machine it is possible to equip partial regions with compaction devices, while at the other regions, yarns are produced without compacting. That is, by use of this device, a spinning machine may be used in an even more universal manner.
Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1992/10 | Nov 2010 | CH | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/CH2011/000280 | 11/23/2011 | WO | 00 | 5/24/2013 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2012/068693 | 5/31/2012 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6032451 | Dinkelmann et al. | Mar 2000 | A |
| 6131382 | Dinkelmann et al. | Oct 2000 | A |
| 6131383 | Dinkelmann et al. | Oct 2000 | A |
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| 6189308 | Dinkelmann et al. | Feb 2001 | B1 |
| 6202398 | Dinkelmann et al. | Mar 2001 | B1 |
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| 20020134068 | Gnos et al. | Sep 2002 | A1 |
| 20140157749 | Schneider et al. | Jun 2014 | A1 |
| 20150027098 | Nageli et al. | Jan 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| 2585874 | Nov 2003 | CN |
| 1712588 | Dec 2005 | CN |
| 2851298 | Dec 2006 | CN |
| 101613896 | Dec 2009 | CN |
| 198 46 268 | Oct 1999 | DE |
| 199 32 099 | Jan 2001 | DE |
| 100 18 480 | Oct 2001 | DE |
| 100 50 089 | Oct 2001 | DE |
| 100 41 363 | Mar 2002 | DE |
| 101 58 001 | Jun 2003 | DE |
| 102 27 463 | Oct 2003 | DE |
| 10 2005 010 903 | Sep 2005 | DE |
| 0 947 614 | May 2004 | EP |
| 1 612 309 | Sep 2009 | EP |
| Entry |
|---|
| Search Report, Feb. 17, 2011. |
| Number | Date | Country | |
|---|---|---|---|
| 20130239369 A1 | Sep 2013 | US |
