The present invention relates to a spiral balance device by which opening and closing of a sash window can be done easily and the window can be stopped at any desired position.
A sash window requires considerable effort in an opening and closing operation due to the weight of window and may sometimes move down from the state at rest by its own weight. To prevent such situation, for example, U.S. Pat. No. 2,477,069 describes a spiral balance device in which a balanced load is generated corresponding to the weight of the window when the window is opened and closed to maintain balance with the weight of the window. This spiral balance device has a spiral rod and a torsion spring within a pipe. When the window is moved downwardly, the spiral rod moves downwardly within the pipe together with the window and winds a torsion spring, and the restoring force of the wound torsion spring functions to pull up the spiral rod and maintain balance with the weight of the window. In more detail, the spiral balance device has a pipe; an anchor provided within the upper end of the pipe; a coupling which is journaled at the lower end of the pipe and has, at its center, a slot through which a spiral rod is inserted; a torsion spring is housed within the pipe, the upper end of which is fixed to the anchor and the lower end of which is fixed to the coupling; and a spiral rod inserted through the interior of the torsion spring and having a screw section which is formed in a longitudinal direction and the lower end of the spiral rod projecting downwardly out of the pipe. Generally, such spiral balance devices are produced by balance manufacturers and delivered to window manufacturers in such a state that the torsion spring is not wound, namely, no tension is applied to the torsion spring.
The window manufacturers fit the spiral balance device received from the balance manufacturers into a window frame, fix the upper end of the pipe to the window frame, and then directly connect the lower end of the spiral rod downwardly projecting from the lower end of the pipe to a connecting member fixed to the window, to fabricate a sash window. Or, the window manufacturers may connect the lower end of the spiral rod to a slide block slidably fitted to a window frame and connect the spiral rod to a connecting member of the window via the slide block, to fabricate the sash window. During this fabrication operation, the window manufacturers are required to preliminarily wind the torsion spring so that the torsion spring has a spring tension corresponding to the window weight to maintain the window at the elevated and opened position. For this purpose, it is necessary to grip and rotate the spiral rod projecting from the lower end of the pipe. In this operation, since the pipe is fixed to the window frame and the operation site is narrow, a special tool is necessarily used, and it is difficult to securely grip the lower end of the spiral rod and appropriately rotate it.
Further, since the restoring force of the wound torsion spring always functions to rotate the spiral rod in a reverse direction, it is not easy to further rotate the spiral rod against the restoring force. In addition, when the spring is wound, the spring tension varies by the function of spring-back and is therefore unstable immediately after winding the spring. If the spring is set in the window under such condition that the spring tension is not yet stabilized, the expected spring tension cannot be generated, and it is likely that the window cannot be held securely. For this reason, the spiral balance device is usually left to stand for a few days until the spring tension is stabilized with the lapse of enough time, and thereafter correctly adjusted. Otherwise, the fabricated window cannot be shipped. Accordingly, for conventional spiral balance devices, it takes a long time to complete final fabrication.
The spiral balance device described in the above US patent is constituted in such a way that the spring torsion can be adjusted after fabrication, but when the spring is incorporated into the window the first time, it is required to preliminarily wind the torsion spring. The adjusting device described in the above US patent is constituted in such a way that one end of the torsion spring is fixed to a notched rotation tube, and a pin is inserted into the rotation tube to make it possible to rotate the tube and wind the spring. To enable the rotation tube to turn, it is necessary to dispose a hole provided in the rotation tube, a pin to be inserted into the hole, and an opening section disposed on a fixed tube through which the pin is inserted into a pipe. To dispose these constituting parts, operation steps are required to cut away a part of the rotation tube, pipe, fixed tube and the like to form a hole or an opening. Accordingly, the conventional balance adjustment device has a complicated structure and its production is cumbersome.
US Patent Publication No. 2008/235905 describes a spiral balance device which can be delivered from balance manufactures to window manufacturers in such a state that tension is preliminarily applied to a torsion spring. In the spiral balance device described in this publication, a spiral rod is urged by a torsion spring so that the spiral rod can be pulled toward the upper end of a pipe. Into an anchor disposed at the upper end of the pipe, a pre-tensioning insert is installed with which the upper end of the spiral rod is engaged. By this structure, rotation of the spiral rod is usually stopped by the pre-tensioning insert. When the torsion spring is further wound, the spiral rod is pulled toward the lower portion of the pipe to disengage the upper end of the spiral rod from the pre-tensioning insert. By this operation, the spiral rod is placed into a state that it can rotate relative to the pre-tensioning insert. Then, the spiral rod is rotated to wind the torsion spring.
In the spiral balance device described in the above US publication, when the torsion spring is further wound, a force tending to rotate the spiral rod in a reverse direction is exerted on the spiral rod by the restoring force of the preliminarily wound torsion spring. Therefore, to further wind the torsion spring, it is required to firmly hold the lower end of the spiral rod and turn it so as to overcome the restoring force tending to rotate the spiral rod in a reverse direction. Such an operation needs powerful force and is cumbersome. As mentioned above, to rotate the spiral rod, it is necessary to withdraw the spiral rod a predetermined length out of the lower end of the pipe and maintain such a state that the pre-tensioning insert and the upper end of the spiral rod are disengaged. However, when the torsion spring is further wound, a strong force to pull the spiral rod toward the inside of the pipe is gradually exerted. For this reason, the spiral rod is pulled up and easily engaged with the pre-tensioning insert, whereby it becomes further difficult to rotate the spiral rod in such a state that it is withdrawn out of the pipe and stays at the predetermined position.
As mentioned above, when the torsion spring is further wound, it is required to withdraw the spiral rod against the pulling force exerted by the torsion spring and to insert the spiral rod and make the upper end thereof engage with the pre-tensioning insert at the upper position of the pipe against the restoring force tending to rotate the spiral rod in a reverse direction. As explained above, in the spiral balance device described in the above US publication, it is necessary to conduct an operation of withdrawing the spiral rod in an axial direction and elevate it. In addition, it is difficult from the outside of the pipe to grasp the extent of winding, i.e., how much the spring has been wound, and therefore the state of adjustment cannot be clearly confirmed.
It is an object of the present invention to provide a spiral balance device in which a spiral rod is transferred in an axial direction with the movement of a window to wind a torsion spring, and by the restoring force of the wound torsion spring, balance with the weight of the window is maintained, wherein spiral balance manufacturers can deliver their products to window manufacturers in such a state that the torsion spring is preliminarily wound, i.e., pre-tension is applied.
It is another object of the present invention to provide a spiral balance device in which when the torsion spring is wound, it is not necessary to withdraw the spiral rod out of the pipe, the winding operation is simple, and the extent of winding can be easily ascertained.
The above and other objects of the present invention are achieved by a spiral balance device having a pipe; a spiral rod having a first terminal housed in the pipe, a second terminal which projects from a lower end of the pipe, and an axially extending screw section between the first and second terminals; and a coupling rotatably disposed near the lower end of the pipe and having a slot through which the spiral rod is inserted. A torsion spring extends axially inside the pipe and has a lower end fixed to the coupling and an upper end fixed near an upper end of the pipe. A fixing member is fixed within the upper end of the pipe, and an adjustment member is rotatably disposed inside the pipe below the fixing member and has an engagement projection engageable with the first terminal of the spiral rod. A ratchet mechanism is disposed between the fixing member and the adjustment member and which, relative to the fixing member, allows the adjustment member to rotate in a direction of winding the torsion spring and prevents the adjustment member from rotating in a direction of unwinding the torsion spring. The above problems prevalent in the prior art can be solved by the spiral balance device of the present invention.
According to the spiral balance device of the present invention, ratchet teeth of the ratchet mechanism are disposed facing each other on the lower face of the fixing member and the upper face of the adjustment member. Each ratchet tooth has a slant face slanting in the circumferential direction of the pipe and a stepped portion at the end portion of the slant face. The adjustment member has a spring-retaining projection inserted through an axial hole at the center of the fixing member, and a stopper spring is disposed around the spring-retaining projection for urging the adjustment member toward the fixing member side.
In a substantially similar way to conventional spiral balance devices, the spiral balance device of the present invention comprises a pipe having an upper end and a lower end, a spiral rod housed in the pipe and having a screw section, and a coupling which has a slot though which the spiral rod is inserted and which is rotatably disposed at the lower end of the pipe. The lower end of a torsion spring is fixed to the coupling and the upper end of the torsion spring is fixed to an anchor disposed at the upper end of the pipe.
However, unlike the conventional spiral balance devices, in the present invention a fixing member is fixed to the upper end of the pipe and an adjustment member is rotatably disposed below the fixing member and has, at its inner face, an engagement projection engageable with the first terminal of the spiral rod. Between the fixing member and the adjustment member, a ratchet mechanism is disposed which, relative to the fixing member, allows the adjustment member to rotate in a direction of winding the torsion spring and prevents the adjustment member from rotating in a direction of unwinding the torsion spring. By this structure, without withdrawing the spiral rod out of the lower end of the pipe, the adjustment member can be rotated via the spiral rod in a direction of winding the torsion spring. Therefore, by turning the spiral rod in a direction of winding the torsion spring, the torsion spring can be wound via the coupling. At that time, since it is not necessary to withdraw the spiral rod out of the pipe, it is no longer required to take the extent of withdrawing the spiral rod into account unlike the device described in US Patent Publication No. 2008/235905. Since the adjustment member does not rotate in the direction of unwinding the torsion spring, the reverse rotation of the spiral rod is constrained. Accordingly, when the spiral rod is further rotated, the spring restoring force exerted on the spiral rod is small and the rotation operation thereof can be made easily.
The ratchet teeth of the ratchet mechanism are disposed facing each other on the lower face of the fixing member and the upper face of the adjustment member. Each ratchet tooth has a slant face slanting toward the circumferential direction and a stepped portion positioned at the end portion of the slant face. The spring-retaining projection on the adjustment member is inserted through an axial hole disposed at the center of the fixing member. By the stopper spring disposed around the spring-retaining projection, the adjustment member is biased upwardly toward the fixing member. By this structure, a rotation sound is generated when the adjustment member turns. Namely, when the adjustment member turns to tighten the torsion spring, at first, the upper face of the adjustment member is separated from the lower face of the fixing member by the slant faces of the ratchet teeth. Then, when the stepped portions of the ratchet teeth face each other, the adjustment member is moved rapidly toward the fixing member by the stopper spring, and the upper face of the adjustment member forcibly abuts on the lower face of the fixing member. When the abutment member strikes the fixing member, a “snap” or “click” abutment sound is generated. The abutment sound is generated each time the adjustment member abuts on the fixing member, and therefore the number of abutment sounds indicates the number of incremental rotations of the adjustment member and the extent of winding of the torsion spring.
As described above, the balance manufacturer preliminarily winds the torsion spring a predetermined number of rotations to apply pre-tension and lets it to stand for a predetermined period of time to relieve the change due to spring-back, and then provides the window manufacturer with the product. As mentioned above, since the devices can be shipped under such state that a predetermined pre-tension is applied to the torsion spring, the window manufacture can immediately incorporate the delivered spiral balance device into a window frame to complete the fabrication of the window, whereby the time of fabrication of the window can be shortened.
A cylindrical anchor 9 is inserted into the upper section of the pipe 1 and fixed to the window frame by the mounting screw (not shown). As shown in
With reference to
Into the small diameter portion of the anchor 9 which extends downwardly from the fixing member 14, an adjustment member 17 is rotatably disposed. The adjustment member 17 has a cylindrical body having an outer diameter slightly smaller than the inner diameter of the small diameter portion of the anchor 9, and at its upper face, a spring-retaining projection 18 projects upwardly into the axial hole 16 of the fixing member 14. At the front end of the projection 18, an enlarged-head section 19 is disposed. A stopper spring 20 is disposed around the projection and urges the adjustment member 17 to be pressed against the underside of the fixing member 14. The stopper spring 20 is inserted between the enlarged-head section 19 and the upper edge of the axial hole 16 of the fixing member 14, and in
As shown in
With reference to
In this embodiment, the fixing member 14 has four ratchet teeth 22a and the adjustment member 17 has four corresponding ratchet teeth 22b. Each ratchet tooth 22a,22b has a slant face 23a,23b which slants in the circumferential direction of the pipe 1 and a stepped portion 24a,24b at the end portion of the slant face. In a rest state (
When the adjustment member 17 is rotated counterclockwise in the direction of the arrow shown in
In the described embodiment, the ratchet mechanism is disposed on the lower surface of the fixing member 14 and the upper surface of the adjustment member 17. The invention is not limited to this arrangement and, for example, the ratchet mechanism may be disposed on the circumferential side faces of the adjustment member and fixing member.
By the above structure, after incorporating the respective members into the pipe 1, and without withdrawing the spiral rod 5 out of the pipe, the adjustment member 17 can be rotated and the torsion spring 11 can be wound by exerting rotation by use of the second terminal 7 under such condition that the first terminal 6 of the spiral rod 5 is engaged with the adjustment member 17. Thus, the spiral balance manufacturers can provide window manufacturers with the spiral balance devices in such a condition that pre-tension is preliminarily applied by winding the spring with a predetermined number of rotations. At that time, at each time of rotation, the “snap” or “click” abutment sound is generated with the ratchet teeth 22a, 22b, whereby the number of rotations can be confirmed. If the spring is overly wound, the spiral rod 5 may be put in a free state by pulling the spiral rod 5 downward to disengage the first terminal 6 from the engagement projections 21 of the adjustment member 17. As a result, the spiral rod 5 and the coupling 3 can freely rotate, whereby the torsion spring 11 is released. Afterward, by elevating the spiral rod 5 to place the first terminal 6 into engagement with the engagement projections 21, the winding operation can be made again by rotating the spiral rod.
In the above examples, the present invention is applied to a sash window, but the present invention may be applied to other windows, sliding doors, and various apparatuses with opening or closing operation.
Number | Date | Country | Kind |
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2017-145651 | Jul 2017 | JP | national |