The present invention relates to medical footwear and, in particular, to an integrated splint and ventilated, fleece lined fabric boot containing a contoured foam cradle piece and a foam extension piece that extends between the fabric and fleece layers from the cradle piece into a toe panel piece and wherein when the boot is positioned by the user in a supine resting position the splint and foam cradle piece cooperate to minimize contact pressure between the protected foot and boot, stabilize the foot relative to the boot and a resting support, and reduce leg elevation.
A variety of leg and footwear appliances have been developed for patient therapy situations. Pre and post-operative footwear are worn to prevent vasoconstriction and promote vasodilatation to maintain blood circulation and thereby prevent clotting. That is, by keeping the legs and feet warm, the blood vessels don't constrict and healthy blood flow is maintained. The footwear also physically protects and warms the legs and feet with minimal skin trauma (e.g. ulcerations, cracking and/or abrasions). Fleece-lined, hook and loop fastened boots of the foregoing type manufactured by applicant are disclosed in U.S. Pat. No. Des. 326,556 and 6,866,043.
The present improved footwear was developed to provide a splinted therapeutic fabric boot that warms the extremity, permits ambulation and reduces supine contact pressure at the foot. The improved boot contains a foam cradle piece having a flat posterior surface and an anterior surface contoured to mate with the calf and support and elevate the heel with minimal heel contact pressure with the boot.
A plantar foam sole piece is hinged to extend from the foam cradle piece and can be cut to length to tailor the boot size to best fit the user. One end of the foam sole piece is fastened to a flat posterior surface of the foam calf support, extends beneath the sole and toes and an opposite end folds to over the ends of the toes onto an anterior surface of the foot. The boot interior is lined and faced with insulation and fleece. Numerous hook and loop fastener pieces are fitted to exterior cloth surfaces and attach to straps and/or fabric cover pieces upon wrapping the straps and cover pieces about a supported calf and foot.
In combination with a malleable splint fitted to an external pocket underlying the plantar foam extension piece and sole and fastened with straps to the external boot shell, the foam support and splint prevent leg rotation, reduce leg elevation and collectively minimize contact pressure between the heel and boot when the boot and leg are supported in a supine posture.
It is accordingly a primary object of the invention to provide thermally insulated medical footwear to stimulate blood circulation.
It is a further object of the invention to provide pre and post-operative footwear comprising a lined, thermally insulated, moisture wicking fabric boot having a number of hook and loop fasteners fitted to boot panel pieces and associated straps to collectively wrap and fasten to configure the boot about the leg and foot.
It is a further object of the invention to provide a fleece and laminated, porous moisture wicking fabric lined boot with a foam insert to define a flat posterior surface and a contoured interior surface that supports the calf and heel to prevent rotation and minimize heel support pressure when resting in a supine posture.
It is a further object of the invention to provide a foam support having a conformal contoured anterior surface that supports the calf and elevates the heel to reduce pressure at the heel when resting in a supine posture.
It is a further object of the invention to provide a foam support having a seamless, hinged plantar extension piece that can be cut to size and that wraps to encase the heel sole and toes.
It is a further object of the invention to provide a boot with fleece and/or porous, moisture wicking liner pieces that overlie and contain a foam support(s).
It is a further object of the invention to provide a boot with panel pieces that permit selective exposure of portions of the foot and/or calf to inspection and ventilation without disruption to other panels.
It is a further object of the invention to provide an accessory wedge piece that mounts to the boot to support the foot against rotation.
It is a further object of the invention to provide straps that wrap around the metatarsal heads and attach to the boot to support the toes and prevent “foot drop” and accommodate swelling or bulky bandaging or dressings.
It is a further object of the invention to provide a resilient, malleable splint fitted to underlie the plantar foam extension piece and sole and fastened to external boot shell to cooperate with the foam cradle and plantar extension pieces to prevent leg rotation, reduce leg elevation and collectively minimize contact pressure between the heel and boot when the boot and leg are supported in a supine posture.
The foregoing objects, advantages and distinctions of the invention are obtained in a presently preferred fabric boot of the invention that is lined with thermal insulation, fleece and/or porous, laminated fabric. The laminated fabric is constructed and located to enhance the wicking of moisture and ventilation of the foot. Several tabs of hook and loop fastener materials are arrayed about several fabric panel pieces that mate with other associated panel pieces and straps. The straps and panel pieces align to define and selectively control the fitting of the boot to the foot. The panel pieces are shaped and located to permit selective exposure of portions of the foot without disrupting adjoining panel pieces that cover other portions of the foot to permit inspection and ventilation.
A contoured foam calf and heel support cradle mounts within the boot. Ventilation apertures can be formed in the foam support. A posterior surface of the calf and heel support cradle exhibits a flat posterior surface that prevents leg rotation. A longitudinal interior or anterior surface of the calf and heel support cradle is contoured to conform to the calf, elevate the heel and distribute leg weight to prevent pressure points, especially at the heel. The calf and heel cradle support is contained in a pocket space between the external fabric cover and an internal liner.
A foam plantar extension piece is fastened and hinged to the calf/heel support at a recessed pocket. A closed cell foam portion of the extension piece is covered with an open cell foam piece and fleece and/or fabric materials. The plantar extension piece extends between the fabric and fleece layers of foot panels into a toe panel. Lateral flaps or wings of the foot panels project from the sides of the covered extension piece to overlap the foot. The wings are secured to permit selective exposure and/or ventilation of the foot without disrupting other, separately fastened panel pieces. The plantar extension piece underlies the heel, sole and toes and folds at the toe panel to protect the distal ends of the toes. The wing pieces of the foot panels and toe panel can be trimmed at stitching lines displaced to accommodate different foot sizes to re-size and tailor fit the boot.
Hook and loop fasteners are secured to external and internal panel surfaces of the panels and are aligned to overlap and secure the boot to the foot. An accessory wedge piece fastens to the external cover to prevent leg and/or foot rotation. Other accessory and extension straps mount to the external fabric layer of the panels to prevent foot drop and accommodate swelling and/or bulky bandaging or dressings.
A resilient, malleable, generally L-shaped splint is fitted to a pocket at the sole of the boot to underlie the plantar foam extension piece and wearer's sole. A foam layer having hook/loop fasteners covers a portion of the splint. A fabric sleeve contains a portion of the splint and the sleeve and splint to the pocket via the hook/loop fasteners. Hook/loop straps threaded to the splint fasten to calf panels and boot shell. The splint cooperates with the foam cradle and plantar extension pieces to prevent leg rotation, reduce leg elevation and minimize contact pressure between the boot and heel when the boot and wearer's leg are supported in a supine posture.
Still other objects, advantages, distinctions and constructions of the invention will become more apparent from the following description with respect to the appended drawings. Similar components and assemblies are referred to in the various drawings with similar alphanumeric reference characters. The description should not be literally construed in limitation of the invention. Rather, the invention should be interpreted within the broad scope of the further appended claims.
Similar structure throughout the drawings is referred to with the same alphanumeric reference numerals and/or characters.
Referring to
A thermal insulation material 6 (shown in cutaway) is fitted between the cover 4 and a separate interior lining 8. The insulation material 6 can comprise THINSULATE® or any of a variety of other suitable thermal insulation materials. The insulation material 6 provides a thermal barrier to maintain the temperature of the calf and foot to promote dilation of the blood vessels and blood flow through the covered extremity.
With additional attention to
Seams in the region of the heel are especially avoided or hidden in the boot 2. Presently, an adhesively bound seam between calf and extension liner pieces at the heel is located in or immediately adjacent a recess 32 of a foam support cradle 28. The recess 32 shelters overlapping or butted, adhesively bound liner pieces. The recess 32 also shelters the proximal end of a foam, plantar extension piece 30 that extend from the support cradle 28. regions of sustained contact between the skin and the lining 8.
For the boot 2 of
The interior lining 8 of the boot 2 of
The wicking material 12 is located to absorb moisture and ventilate the foot. Moisture typically develops at regions of sustained contact between the skin and the lining 8. The moisture wicking material 12 is preferably located at the primary points of contact with the calf and foot, for example, at the posterior surfaces of the calf, at the heel, sole and around the foot.
The boot 2 of
With additional attention to
Apparent from
The calf panels 20 and 22 overly and contain the foam support cradle 28 shown in detail at
The cradle 28 provides a longitudinal channel 27 that receives the calf The cradle 28 mounts in a pocket or space formed beneath and between the calf panels 20 and 22. The cradle 28 can provide through apertures 29 to aerate the calf The foot panels 24 and 26 overly and contain a separate flat, foam plantar extension piece 30. A base portion 31 of the extension piece 30 is constructed of a closed cell foam, approximately ⅛-inch thick. A proximal end is bonded to a recess 32 (shown in dashed line) formed into the flat posterior surface of the support cradle 28 adjacent an inverted U-shaped cutout 35 adjacent the peripheral edge of the anterior surface of the cradle 28. The cutout 35 is formed to shelter the suspended heel as described in more detail below. Peripheral edges of the cutout 35 arcuately depend to contact the extension piece 30, reference
The plantar extension piece 30 extends from the region adjacent the heel and wraps over the sole and toes. An interior surface of the extension piece 30 is typically covered with a separate panel of open celled foam 33 approximately ½-inch thick. The plantar extension piece 30 and portions of the overlapping panels 24 and 26 are also fabricated to be sheared to size when the boot 2 is first fit to a user and the details to which fitting are discussed below. The extension piece 30 includes vent apertures 29 in the region of the heel.
With attention also to
The anterior surface 38 of the cradle along the channel 27 is contoured and exhibits a compound arcuate shape to support the calf, reference
The contoured surfaces 38 and 40 are particularly formed to distribute and equalize support pressures on the calf and prevent pressure points that might induce skin ulceration or abrasion.
Returning attention to
In the region of the foot, several parallel strips of hook fastener material 42 are sewn to extend in displaced, transverse relation along the edge of the panel 24 to overlap and mate with several transverse strips of loop fastener material 44 located along the edge of the panel 26. The overlapped panels 24 and 26 cover a toe panel 46 defined by a distal end of the extension panel 30 that folds to cover the toes.
The calf panel 20 separately contains spaced, transverse strips of loop material 44 along the edge of the panel 22 that overlap and mate with a longitudinal strip of hook fastener material 44 that extends along the longitudinal edge of the panel 20. When the panels 20 and 22 are wrapped around the calf and overlapped in the manner of
Also apparent from
The boot 2 can also be re-sized to fit users with smaller feet. In this regard and from
Where the flat posterior cradle surface 34 prevents foot rotation, a strap 64 shown at
The pad 70 facilitates safe ambulation over smooth tile or wood floors. The pad 70 can be constructed of a variety of non-slip materials. The pad 70 is shaped to essentially align with and underlie the plantar extension piece 30. Upon wrapping the panels 20-26 and 46 over the foot, the strap 64 overlaps mating loop material and establishes the angle of the foot to the calf.
The foot can be further supported with the benefit of an accessory wedge-shaped support 80 shown at
A strap piece 82 and fastener tab 44 extend from the support 80 and can be trained beneath the calf panels 20 and 22 and fasten to strips of fastener 42 such as in the fashion shown at
For users with relatively large feet, swelling or having bulky bandaging or dressings that prevent the foot panels 24 and 26 from overlapping, an extension strap of suitable length and constructed similar to strap 64 can also be secured between the foot panels 24 and 26.
From the foregoing, it is to be appreciated the boot 2 advantageously protects and thermally insulates the foot and lower leg. The construction of the boot 2 provides numerous advantages and improvements over known therapeutic footwear. The subject footwear particularly protects the heel and foot, permits ambulation, warms and ventilates the foot and calf.
The splint exhibits a generally L-shape. The splint 90 is bent to define a flat calf portion 96, a bent arcuate heel portion 98 and a flat sole portion 99. The calf portion 96 is elevated above the heel portion 98 in a range of approximately ⅜ to ¾-inch. When the heel portion 98 is positioned on a resting support 110 (e.g. a mattress, foot rest etc.), the heel portion 98 engages the resting support 110 and tends to slightly depress into the cushioned resting support 110 as the calf portion 96 distributes the weight of a wearer's leg and foot over the resting support 110. A wearer's calf thereby tends to lie flat on the resting support 110 without any bending at the knee which can be tiresome over prolonged periods. The depression of the heel portion 98 also prevents rotation of the boot 2 and the wearer's foot. The rigidity and secondary support of the splint 90 also prevents flexion of the flexible sidewalls 36 of the cradle 28 to prevent and minimize contact between the wearer's heel and the cradle 28 and interior surfaces of the boot 2.
As noted at
The offset and elevated displacement of the flat horizontal calf portion 96 above the curvature of the flat heel portion 98 supplements the primary leg support provided by the foam cradle 28. The elevation and curvature of the heel portion 98 is formed to cooperate with the contours of the foam cradle 28 and cushioning of the foam plantar extension piece 30. As noted above, the wearer's heel is elevated in the boot 2 via contact of the calf with the cradle 28 to primarily minimize contact between the heel and the interior surfaces of the boot 2.
As noted above, the splint 90 stabilizes the boot 2 and thereby tends to fix the relative alignment of the foot to the calf in lieu of using the strap 64. The mating of the flat posterior surface of the cradle 28 to a flat anterior surface of the calf portion 96 and the depression of the heel portion 98 into the resting support 110 as the flat calf portion 96 rests on the flat resting support 110 stabilizes the boot 2 and foot against rotation at the resting support 110 (e.g. mattress) in lieu of using the wedge 80.
The support between the splint 90 and resting support 110 also acts to align the leg and calf more parallel to the mattress 110 versus if the splint 90 is not used. The weight of the leg and foot is thus substantially born by the mattress 110. The wearer's heel, in turn, is elevated to a parallel plane above the mattress 110 via the contour 40 and cutout space 35 of the cradle 28. The splint 90 along with the foam cradle and plantar extension pieces 28 and 30 separately and resiliently protects the elevated heel and foot encased in the boot 2.
With attention to
The member 100 exhibits a generally L-shape and is formed to provide the longitudinal generally flat calf and sole portions 96 and 99 and the intermediate curved heel portion 98. The splint 90 exhibits a length at the calf portion in the range of 7 to 10 inches and a width in the range of 2½ to 3½-inches. The calf portion 96 is displaced in a range of ⅜ to ¾-inch above the heel portion 98 as noted at the spacing A-A between a tangent line to the heel portion 98 that extends parallel to the calf portion 96. The curvature of the heel portion 98 exhibits a radius of arc “R” in the range of 3 to 5 inches. The sole portion 99 extends from the heel portion 98 in the range of 7 to 10 inches. The offset displacement of the calf portion 96 relative to the heel portion 98 as noted above causes a wearer's heel to be elevated and aligns the leg and calf more parallel to the resting support 110 when the leg and boot 2 rest in a supine position and which reduces stress on the wearer's leg and knee.
The posterior surface of the member 100 is covered with a layer of closed cell foam 102. The foam 102 is adhesively bonded the full length of the member 100. A tab of hook fastener material 42 is fastened to the foam 102 at the heel portion 98 adjacent an opening 104 to the pocket space 92. A mating tab of loop fastener material 44 is attached to the end of the traction pad 70 at the opening 104 and secures the splint 90 to the traction pad 70 and boot 2 when the splint 90 is fully inserted into the pocket space 92.
An elastic or resilient tubular fabric sleeve piece 106 is mounted about the member 100 and foam 102 in the region of the curved heel portion 98. The sleeve 106 provides a slippery interface with the boot fabric 4 to prevent wear and abrasion at the heel region of the boot 2. A tab of loop fastener material 44 is secured to the end of the sleeve 106 and mates with the hook fastener tab 42 at heel portion 98 and the open end of the pocket space 92 to secure the sleeve to the splint 90.
Longitudinal slots or apertures 108 are formed into the longitudinal edges of the member 100 and support interlaced straps 94 constructed of hook or loop material. Collectively, the straps 94, pocket space 92 and overlapped hook and loop fasteners 42 and 44 at the ends of the sleeve 106 and traction pad 70 securely retain the splint 90 to the boot 2.
While the invention has been described with respect to a number of preferred constructions and considered improvements or alternatives thereto, still other constructions may be suggested to those skilled in the art. It is to be appreciated that selected ones of the foregoing features can also be used singularly or be arranged in different combinations to provide a variety of improved therapeutic footwear. The foregoing description should therefore be construed to include all those embodiments within the spirit and scope of the following claims.
This is a continuation-in-part application of pending application U.S. Ser. No. 11/904,561, filed on Sep. 27, 2007.
Number | Date | Country | |
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Parent | 11904561 | Sep 2007 | US |
Child | 13385132 | US |