The present disclosure relates generally to a turboshaft or turboprop gas turbine engine for an aircraft, and, more particularly, to such a gas turbine engine having a split compressor.
To improve performance and efficiency, gas turbine engines such as turboprop engines or turboshaft engines may be provided with multiple spools, such as a low pressure spool which may include a low pressure compressor (LPC) and is driven by a low pressure turbine (LPT), and a high pressure spool including a high pressure compressor (HPC) driven by a high pressure turbine (HPT). The LPC may also include a “boost stage” which provides an initial compression of intake air before the air is directed further downstream within the engine. In such “boosted” engines, the LPC is typically driven by the LPT through a low pressure (LP) shaft, and the HPC is driven by the HPT through a high pressure (HP) shaft. The LP shaft is typically concentric with and internal to a hollow HP shaft.
In such traditional “boosted” engines, the operability of the LPC is dependent on the LPT due to their connection via the LP shaft. As such, the LPC cannot be driven independently at a desired regime. In addition, for example in a turboprop gas turbine engine, the ratio between the LPT speed and the propeller speed in certain conditions could cause operability challenges on the LPC.
In one aspect, there is provided a turboprop or turboshaft gas turbine engine comprising a low pressure turbine drivingly engaged to an output shaft for driving a rotatable load, a low pressure compressor de-coupled from the low pressure turbine, the low pressure compressor and the low pressure turbine rotating independently from one another, a high pressure compressor disposed downstream from the low pressure compressor and in fluid communication therewith to receive pressurized air therefrom, a high pressure turbine disposed downstream from the high pressure compressor and drivingly engaged thereto via a high pressure shaft, the high pressure turbine disposed upstream from the low pressure turbine and in fluid communication therewith, and an electric motor receiving power from a power source and drivingly engaged to the low pressure compressor, the electric motor operable to drive the low pressure compressor independently from the low pressure turbine, the high pressure compressor and the high pressure turbine.
In another aspect, there is provided a turboprop or turboshaft gas turbine engine comprising a low pressure assembly including a low pressure compressor decoupled from a low pressure turbine, the low pressure compressor and the low pressure turbine rotating independently from one another, a high pressure spool including a high pressure compressor disposed downstream from the low pressure compressor and in fluid communication therewith to receive pressurized air therefrom, and a high pressure turbine disposed downstream from a combustor and the high pressure compressor, the high pressure turbine drivingly engaged to the high pressure compressor via a high pressure shaft, the high pressure turbine disposed upstream from the low pressure turbine and in fluid communication therewith, an output shaft drivingly engaged to the low pressure turbine and operable to drivingly engage a rotatable load, and means for driving the low pressure compressor independently from the low pressure turbine, the high pressure compressor and the high pressure turbine, the means including an electric motor.
In a further aspect, there is provided a method of operating a gas turbine engine, comprising drawing air into a core of the gas turbine engine through a low pressure compressor and then through a high pressure compressor to provide pressurized air, igniting a mixture of the pressurized air and fuel to generate combustion gases, directing the combustion gases through a high pressure turbine and then through a low pressure turbine to drive the high pressure turbine and the low pressure turbine with the combustion gases, driving the high pressure compressor with the high pressure turbine via a high pressure shaft, and selectively driving the low pressure compressor with an electric motor drivingly engaged to the low pressure compressor.
Further in accordance with the third aspect, for instance, the method further comprises driving a rotatable load with the low pressure turbine.
Further in accordance with the third aspect, for instance, selectively driving the low pressure compressor further includes the electric motor directly driving the low pressure compressor.
Further in accordance with the third aspect, for instance, selectively driving the low pressure compressor further includes the electric motor driving the low pressure compressor via a gear system in an accessory gearbox.
Further in accordance with the third aspect, for instance, the method further comprises powering the electric motor via a secondary power unit and/or a battery pack.
Further in accordance with the third aspect, for instance, the method further comprises powering the electric motor via a generator driven by the gas turbine engine.
Further in accordance with the third aspect, for instance, the generator is driven via an accessory gearbox by one of the high pressure shaft or the output shaft.
Further in accordance with the third aspect, for instance, the method further comprises generating electrical power by deactivating a power source powering the electric motor and operating the electric motor as a generator driven by the low pressure compressor.
Reference is now made to the accompanying figures in which:
The gas turbine engine 10 (sometimes referred to herein simply as “engine 10”) shown in
It will thus be appreciated that the expressions “forward” and “aft” used herein refer to the relative disposition of components of the engine 10, in correspondence to the “forward” and “aft” directions of the engine 10 and aircraft including the engine 10 as defined with respect to the direction of travel. In the embodiment shown, a component of the engine 10 that is “forward” of another component is arranged within the engine 10 such that it is located closer to the front of the engine 10, illustratively towards propeller 22. Similarly, a component of the engine 10 that is “aft” of another component is arranged within the engine 10 such that it is further away from the front of the engine 10, illustratively further away from propeller 22. The expressions “forward” and “aft” refer to the same relative directions in later discussed embodiments, regardless of the direction of travel of gasses through the engine 10 or the presence or absence of propeller 22.
It will also be appreciated that the expressions “upstream” and downstream” used herein refer to the relative disposition of components of the engine 10 with reference to the direction D1 of gas flow passing through the engine 10, regardless of their relative forward or aft positioning. For instance, in the “reverse-flow” engine 10 shown in
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Conversely, in the architecture of the engine 10, the LPC 26 is decoupled from the LPT 30 and is thus not driven by the LPT 30. Rather, the LPC 26 is driven by an electric motor 36, as will be discussed in further detail below. Illustratively, when viewing the engine 10 of
It can therefore be appreciated that the presence of the above-described LPC 26, HPC 28, LPT 30 and HPT 32 provides the engine 10 with a “split compressor” arrangement, wherein the LPC 26 and the HPC 28 are independently rotatable and thus capable of being driven at different speeds. More particularly, some of the work required to compress the incoming air is transferred from the HPC 28 to the LPC 26. This transfer of work may contribute to higher pressure ratios while maintaining a relatively small number of rotors. In a particular embodiment, higher pressure ratios allow for higher power density, better engine specific fuel consumption (SFC), and a lower turbine inlet temperature for a given power. These factors can contribute to a lower overall weight for the engine 10. The transfer of compression work from the HPC 28 to the LPC 26 contrasts with some conventional reverse-flow engines, in which the high pressure compressor (and thus the high pressure turbine) perform most of the compression work.
In light of the preceding, it can be appreciated that the LPT 30 may be considered “low pressure” turbine when compared to the HPT 32, which is sometimes referred to as forming part of the “gas generator”. The de-coupled LPT 30 may also be referred to as a “power turbine”. The turbine rotors of the HPT 32 may spin at a higher rotational speed than the turbine rotors of the LPT 30, for instance given the closer proximity of the HPT 32 to the outlet of the combustor 16. In addition, the LPC 26 and HPC 28 may be driven at different rotational speeds to maximize efficiency. For instance, the compressor rotors of the HPC 28 may rotate at a higher rotational speed than the compressor rotors of the LPC 26.
In the embodiment shown in
Illustratively, the gear system 38 includes a shaft 38a exiting the electric motor 36 with a first gear 38b mounted to a distal end thereof. The first gear 38b is drivingly engaged with a second gear 38c mounted to a distal end of a shaft 38d drivingly engaged to the LPC 26. In other cases, the gear system 38 may include different numbers of gears and/or shafts.
As the LPC 26 is decoupled from the LPT 30, it is capable of being selectively operated (i.e. driven) by electric motor 36 independently from the LPT 30, the HPC 28 and the HPT 32. In such a case, the boost pressure delivered to the HPC 28 by the LPC 26 may be independently modulated as needed. In addition, in conditions where little to no boost is needed from the LPC 26 (i.e. an LPC 26 pressure ratio of around 1.0), the power source for the electric motor 36 may be shut off and the LPC 26 may be left to freely rotate via the flowing airflow (i.e. “windmilling”) to rotatably drive the electric motor 36 and act as a generator to provide additional electrical power for various engine 10 or aircraft needs. In the shown embodiment, although not necessarily the case in all embodiments, the LPT 30, decoupled from the LPC 26, is operable to rotatably drive the external load 22 via a reduction gearbox 44 and an output shaft 46. In the shown case, the output shaft 46 is collinear with the longitudinal axis 24. The LPT 30 may thus be referred to as a “free turbine” or a “power turbine”, as discussed above, as it only powers the external load 22, for instance a propeller or a helicopter blade.
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The gas turbine engine 110 (sometimes referred to herein simply as “engine 110”) shown in
The compressor section 114 and the turbine section 118 are operable to, respectively, compress and extract energy from the airflow in multiple stages. The compressor section 114 includes a low pressure compressor 126 (sometimes referred to as “LPC 126”) and a high pressure compressor 128 (sometimes referred to as “HPC 128”), while the turbine section 118 includes a low pressure turbine 130 (sometimes referred to as “LPT 130”) and a high pressure turbine 132 (sometimes referred to as “HPT 132”). The HPC 128 and HPT 132 are drivingly engaged via a high pressure shaft 134. In the shown case, the LPC 126, HPC 128, LPT 130, HPT 132 and the high pressure shaft 134 are each collinear with the longitudinal center axis 124. As such, the HPC 128 and HPT 132 may be referred to as a high pressure spool, as the HPT 132 rotatably drives the HPC 128 via the high pressure shaft 134 to compress the flowing airflow.
Conversely, in the architecture of the engine 10, the LPC 126 is decoupled from the LPT 130 and is thus not driven by the LPT 130. Rather, the LPC 126 is driven by an electric motor 136, as will be discussed in further detail below. Illustratively, when viewing the engine 110 of
It can therefore be appreciated that the presence of the above-described LPC 126, HPC 128, LPT 130 and HPT 132 provides the engine 110 with a “split compressor” arrangement, wherein the LPC 126 and the HPC 128 are independently rotatable and thus capable of being driven at different speeds. More particularly, some of the work required to compress the incoming air is transferred from the HPC 128 to the LPC 126. This transfer of work may contribute to higher pressure ratios while maintaining a relatively small number of rotors. In a particular embodiment, higher pressure ratios allow for higher power density, better engine specific fuel consumption (SFC), and a lower turbine inlet temperature for a given power. These factors can contribute to a lower overall weight for the engine 110. The transfer of compression work from the HPC 128 to the LPC 126 contrasts with some conventional reverse-flow engines, in which the high pressure compressor (and thus the high pressure turbine) perform most of the compression work.
In light of the preceding, it can be appreciated that the LPT 130 may be considered the “low pressure” turbine when compared to the HPT 132, which is sometimes referred to as forming part of the “gas generator”. The de-coupled LPT 130 may also be referred to as a “power turbine”. The turbine rotors of the HPT 132 may spin at a higher rotational speed than the turbine rotors of the LPT 130, for instance given the closer proximity of the HPT 132 to the outlet of the combustor 116. In addition, the LPC 126 and the HPC 128 may be driven at different rotational speeds to maximize efficiency. For instance, the compressor rotors of the HPC 128 may rotate at a higher rotational speed than the compressor rotors of the LPC 126.
In the embodiment shown in
Illustratively, the gear system 138 includes a shaft 138a exiting the electric motor 136 with a first gear 138b mounted to a distal end thereof. The first gear 138b is drivingly engaged with a second gear 138c mounted to a distal end of a shaft 138d drivingly engaged to the LPC 126. In other cases, the gear system 138 may include different numbers of gears and/or shafts.
As the LPC 126 is decoupled and from the LPT 130, it is capable of being selectively operated (i.e. driven) by electric motor 136 independently from the LPT 130, the HPC 128 and the HPT 132. In such a case, the boost pressure delivered to the HPC 128 by the LPC 126 may be independently modulated as needed. In addition, in conditions where little to no boost is needed from the LPC 126 (i.e. an LPC 126 pressure ratio of around 1.0), the power source for the electric motor 136 may be shut off and the LPC 126 may be left to freely rotate via the flowing airflow (i.e. “windmilling”) to rotatably drive the electric motor 136 and act as a generator to provide additional electrical power for various engine 110 or aircraft needs. In the shown embodiment, although not necessarily the case in all embodiments, the LPT 130, decoupled from the LPC 126, is operable to rotatably drive the external load (not shown) via an output shaft 146. In the shown case, the output shaft 146 is collinear with the longitudinal axis 124, the external load (not shown) is positioned towards the “forward” of the engine 110 (i.e. upstream of the compressor section 114) and thus the output shaft 146 passes through the high pressure shaft 134 and the LPC 126. The LPT 130 may thus be referred to as a “free turbine” or a “power turbine” as it only powers the external load.
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It can be appreciated that various means are contemplated for transferring rotational power from the electric motor 36, 136 to the LCP 26, 126 to drive the LPC 26, 126 independently from the LPT 30, 130, the HPC 28, 128 and the HPT 32, 132. As mentioned herein above, in some cases the electric motor 36, 136 may drive the LPC 26, 126 through a gear system 38, 138. The gear system 38, 138 may be within an accessory gearbox 40, 140 of the gas turbine engine 10, 110, the gear system 38, 138 including a first shaft 38a, 138a rotatably connected to the electric motor 36, 136 with a first gear 38b, 138b mounted to a distal end thereof, and a second shaft 38d, 138d rotatably connected to the LPC 26, 126 having a second gear 38c, 138c mounted to a distal end thereof, the first gear 38b, 138b drivingly engaged with the second gear 38c, 138c. In other cases, the electric motor 36, 136 may drive the LPC 26, 126 directly, i.e. without any intermediary gear system therebetween. Other means for transferring rotational power from the electric motor 36, 136 to the LPC 26, 126 may be contemplated as well.
The embodiments described in this document provide non-limiting examples of possible implementations of the present technology. Upon review of the present disclosure, a person of ordinary skill in the art will recognize that changes may be made to the embodiments described herein without departing from the scope of the present technology. Yet further modifications could be implemented by a person of ordinary skill in the art in view of the present disclosure, which modifications would be within the scope of the present technology.