Patent Application
20070283828
In a first preferred embodiment or first operational mode,
The platesetter 100 includes a single imaging head 150 which includes a laser source and optics (not shown) for directing and focusing one or more laser beams 200 onto the printing plates for imaging. The imaging head 150 is moveable along one or more rails 160 in a linear direction B. In preparation for imaging printing plates mounted on the first drum 110 or the second drum 120, the imaging head is moved respectively to a first or second predetermined default position C or D. A computer or controller 180 is used to control the overall operation of the platesetter 100.
In the first embodiment, both drums have plates mounted thereon and are brought up to operational speed for imaging at the same time. Thereafter the drums are alternately stopped so that, either automatically or by an operator, the imaged plate or plates can be removed and new plates can be installed and secured for imaging. Then the drum is again brought up to operational speed and the second drum is stopped for removing imaged plates and installing new plates. The cycle continues so that one plate is always rotating for imaging while the other drum is in the mode of loading or unloading a plate.
In a second preferred embodiment or second operational mode, an operator will mount a first plate or plates 130 onto the first drum 110. The imaging head 150 is initially moved to a first predetermined default position C in preparation of imaging to the first printing plates 130 mounted on the first drum 110.
Software within the computer 180 will control the overall operation of the specific print jobs. For example, this software could be resident within the memory of the computer, it could be read from another source, it could be input via a compact disk or memory card, or it could be received by way of operator input on a keyboard (not shown).
The imaging head 150 is dependent upon the type of printing plates to be imaged. If the plates require high power, such as thermal ablation plates or thermal fused plates, then the laser source must be a high powered source (e.g. having a 830 nm wavelength). On the other hand if the plates are sensitive to ultraviolet light, then the laser source within the imaging head must provide one or more laser beams consisting of ultraviolet light (e.g. having a 410 nm wavelength). Other imaging heads could also be used on the platesetter, such as a laser head providing a laser beam of any known wavelength, or an ink jet printing head for ink jet transfer of an image.
Once the first plate or plates 130 are mounted on the first drum 110, then the motor and drive system 170 will start rotating the first drum 110 until it reaches a first predetermined operational speed for imaging. The imaging head 150 will thereafter begin transferring the desired image via the laser beam or beams 200 (or via ink jet) to the first printing plate or plates 130 on the first drum 110.
While the first drum is being brought up to speed by the drive system and motor 170 and the first plates 130 on the first drum 110 are being imaged, the operator can mount a second plate or plates 140 onto the second drum 120. Once the imaging of the first plates 130 on the first drum 110 is finished and the first drum 110 is being slowed to a stop, then the second drum 120 can be brought up to a second predetermined operational speed by the drive system and motor 170 for imaging.
The drive system and motor 170 are operational so that both the first and second drums 110, 120 can be rotated together at a same operational speed, or they can be operated separately and independently and at different operational speed if desired. The first and second predetermined operational speeds may vary according to the specific requirements of the particular print jobs on queue in the computer 180. The two drums can be physically locked together by mechanical means if desired.
In preparation for transferring an image onto the second plate or plates 140 of drum 120, the imaging head 150 will move along the rail or rails 160 along linear direction B and across the distance coincident with gap A to a second predetermined default position D. While the imaged first printing plate or plates 130 are being removed from the first drum 110 by the operator, then the second printing plate or plates 140 are being imaged by the imaging head 150 on the second drum 120.
Once the imaging of the second printing plate or plates 130 is complete, then the imaging head 150 will move along the rail 160 in the direction B and traverse the distance coincident with gap A along the rail or rails 160 to again move to the first predetermined default position C in preparation for imaging again to plates mounted on the first drum 110. The second drum 120 will be slowed to a stop to allow the operator to access and remove the second printing plate or plates 140 from second drum 120, while the first drum 110 is brought up to the first predetermined operational speed by the drive system and motor 170 in preparation for imaging to plates mounted thereon.
This cycle continues so that printing plates are nearly constantly being imaged. The idle or down time of the imaging head 150 is drastically reduced from the prior art teachings, and the throughput or number of printing plates imaged by the platesetter is significantly increased from the platesetters of the prior art.
In the manufacture of external drum platesetters, the imaging head is one of the most costly components. Thus, according to the present invention, a single costly imaging head is utilized for maximum use in contrast to a conventional prior art system whereby the imaging head is idle during the period of time that is necessary to stop the drum, unload the plates, re-install new plates, and bring the drum back up to imaging speed.
Many different embodiments of the external drum platesetter shown in
The motor and drive system for mechanically rotating the drums includes any known drive system currently available, as long as the drums can optionally be independently rotated and stopped. Optionally the multiple drums can be connected to turn together, for example, by inserting a pin across the gap A to connect the drums, or locking the drive shaft. In this way, an operator can mount a large printing plate that would not fit on a single drum.
The exact timing between starting, stopping and operating each drum is not critical so long as the overall gist of the invention is maintained to allow that one portion of the platesetter to nearly always in the mode of transferring an image to printing plates, while another portion of the platesetter is in the mode of plate transfer to or from the drum.
While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various form changes in and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
