The present invention relates to electro-mechanical flip chart display boards.
Split flap displays were well known devices used in train and bus stations to update departure and arrival times of trains and busses. Each letter on the board is comprised of a rotating wheel with a plurality of flaps that roll over as the wheel rotates. The wheel stops at a desired position, displaying the desired letter. This process repeats for all of the letters on the board. However, when the rotating mechanism for one of the letters malfunctions, the process to repair the mechanism is quite tedious, requiring the display to be disassembled to repair or replace the malfunctioning mechanism.
It would be beneficial to provide an improved split flap display that allows the repair or replacement of a single module without having to disassemble a large portion of the display.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
In one embodiment, the present invention is a split flap display that includes a wall frame mounted on a wall. The wall frame includes a plurality of panel guides extending outwardly therefrom, a breakout board mounted thereon, and a plurality of cantilevered snap locks extending outwardly therefrom. An array of carousel modules is mounted in a cabinet. The array includes a single row and a plurality of columns. The cabinet includes a locking slot adapted to releasably receive a free end of one of the plurality of cantilevered snap locks and a slide lock configured for longitudinal translation engagement with the free end of one of the plurality of cantilevered snap locks, such that translation of the slide lock displaces the free end of the cantilevered snap lock out of engagement with the locking slot. When the free end of the cantilevered snap lock is out of engagement with the locking slot, the array can be removed from the wall frame.
In another embodiment, a split flap display includes a cabinet and a plurality of modules located in the cabinet in a first array. Each of the plurality of modules comprises a plurality of motor driven carousels. Each of the carousels includes a plurality of flaps.
The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate the presently preferred embodiments of the invention, and, together with the general description given above and the detailed description given below, serve to explain the features of the invention. In the drawings:
In the drawings, like numerals indicate like elements throughout. Certain terminology is used herein for convenience only and is not to be taken as a limitation on the present invention. The terminology includes the words specifically mentioned, derivatives thereof and words of similar import. The embodiments illustrated below are not intended to be exhaustive or to limit the invention to the precise form disclosed. These embodiments are chosen and described to best explain the principle of the invention and its application and practical use and to enable others skilled in the art to best utilize the invention.
Reference herein to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments necessarily mutually exclusive of other embodiments. The same applies to the term “implementation.”
As used in this application, the word “exemplary” is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects or designs. Rather, use of the word exemplary is intended to present concepts in a concrete fashion.
Additionally, the term “or” is intended to mean an inclusive “or” rather than an exclusive “or”. That is, unless specified otherwise, or clear from context, “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, if X employs A; X employs B; or X employs both A and B, then “X employs A or B” is satisfied under any of the foregoing instances. In addition, the articles “a” and “an” as used in this application and the appended claims should generally be construed to mean “one or more” unless specified otherwise or clear from context to be directed to a singular form.
As shown in the Figures, the present invention is a split flap display 100 (“display” 100) that uses a plurality of independently operated modules 110 that rotate to display a predetermined indicia 112 on one of a plurality of flaps 114 mounted on each module 110. Indicia 112 can be alphanumeric characters, symbols, or other indicia. Modules 110 are typically operated such that, after all modules 110 display their particular indicia, the indicia 112 spell a word or provide some other type of readable message to a viewer.
Referring to
Back panel 122 can be integrated with a top surface 124 and a bottom surface 126. Top surface 124 includes a well 127 that receives power input as well as Ethernet and USB hardwired connectors, if required for a particular display 100. A header 129 is removably affixed over top surface 124 to protect any electrical components or connections, as well as to provide a facing 131 that can receive printing or other indicia as desired by the user.
Side panels 128, 130 are removably mounted onto back panel 122. Each side panel 128, 130 includes a mesh screen 132 formed therein to allow for ventilation of display 100. Ventilation fans 134, shown in
Referring to
Card guides 140, 142 can be commercially available guides that are used to mount printed circuit boards. An exemplary provider of such guides is Richco. For circuit boards, a card guide 140, 142 is required for each of the top and the bottom of the board with a single board mounted between two vertically adjacent card guides 140, 142. For display 100, however, two modules 110 are releasably connected to a single card guide 140, while four modules 110 are connected to a single card guide 142. Additionally, two modules 110 can be mounted between two vertically adjacent card guides 140, 142.
Referring to
Left side 166 is generally solid, with openings 174 for motor mounting screws 176 to extend through. A driver board 178 is mounted to an inner face of left side 166. Driver board 178 is used to control operation of module 110, including a Hall Effect sensor 179, as will be discussed in detail below. Driver board 178 includes a male insert 177 that fits into a female card edge module connector 240 that is fixed to signal rail board 136. Card edge module connector 240 receives and transmits signals from the controller to operate module 110.
A sound enhancing rod 180 is secured to left side 166 with a nut 182 and screw 184. As flaps 152 rotate, flaps 152 “slap” sound enhancing rod 180, generating a sound to let people in the vicinity of display 100 hear the operation of display 100. Additionally, sound enhancing rod 180 also serves to prevent the swaying of flaps 152 after turning over during operation of module 110.
Left side 166 also includes top and bottom through holes 181 (only top through hole 181 shown in
Right side 168 includes an opening 186 formed therein to allow for connection of a flap 188 rotating assembly therein. An anti-rollback flap 190 is provided on an inner face of right side 168 and is used to make contact with the free end of each flap 152 as flaps 152 rotate during operation and provide a hard stop, preventing carousel 150 from rolling backward.
Right side 168 also includes top and bottom through holes 181 for releasable connection to card guides 140, 142.
A plurality of nylon motor mounts 192 are provided, each motor mount 192 sliding over a retaining screw 176. Motor mounts 192 are arranged in a “square” pattern such that a motor 194 is supported within the square. Motor 194 includes an output shaft 196 that is connected to a motor hub 198. Motor hub 198 is keyed to a right carousel wheel 161 and secured by a plurality of screws 200. Motor 194 is electronically connected to driver board 178 such that driver board 178 operates motor 194.
Right carousel wheel 161 includes plurality of slots 159 spaced therearound to retain one side of each flap 152, as well as through holes 202 sized to allow screws 204 to extend therethrough, as well as through nylon spacers 204 and left carousel wheel 160 for retention by threaded inserts 206 that are press fit through through-openings 208 in left carousel wheel 160.
An inner face of left carousel wheel 160 also includes a magnet 210. Magnet interfaces with the Hall effect sensor 179 on driver board 178 to self-calibrate module 110 each time module 110 rotates such that magnet passes the Hall Effect sensor 179. Magnet 210 provides location information about carousel 150 by generating a signal at the Hall Effect sensor 179 that is transmitted to the controller for display 100.
Card guide 142 includes an elongate rod 220 having a fixed end 222 that is secured to back panel 122 and a free end 224 into which left and right sides 166, 168 of adjacent modules 110 are inserted. A groove 226 extends the length of rod 220. Groove 226 is wide enough for left and right sides 166, 168 of adjacent modules 110 to fit therein, as shown in
A securing pin 230 includes a locking portion 232 and a release portion 234. Securing pin 230 is slidable between a locking portion (shown in
To lock four modules 110 to card guide 142, the four modules 110 are aligned as shown in
Referring now to
Each rail board 136 includes a board controller 242 that is in turn connected to a master controller 244 attached to back panel 122. Rail boards 136 form part of a closed loop control system in which the master controller sends out an electrical signal to operate each motor 194. An exemplary master controller 244 can be an Arduino, which is well known in the art.
When an electrical signal is transmitted to motor 194, motor 194 rotates until the “home” position is detected, the home position is detected when Hall Effect sensor 179 detects magnet 210 and board 136 sends back a ‘home’ ping to master controller 244. This feature allows for recalibration of module 110 on every rotation.
Optionally, display 100 can be communicated with wirelessly, such as via Rasberry Pi 246 which then transmits a signal to the main controller to operate modules 110. Alternatively, display 100 can be communicated with using a hardwired Ethernet connection (not shown), which transmits to the main controller 244.
To power display 100, each rail board 136 receives a 24 VDC power supply 248 that is electrically connected to board controller 242 for powering motor 194 on each module 110. The data has a 24V-5V converter 250 that distributes electrical power to each board controller 242.
Display 100 has the capability to be set as a “client” (similar to how a web user is a client when using a browser to navigate to a web page) and to set the refresh or call frequency for display 100 to maintain or change the indicia 112 on modules 110 from a specified server/website location. So, if a user wants to integrate display 100 with live data the user points display 100 as a client to that source.
Display 100 can be controlled via a web app that is wireless or wired, with the capability of building out messages containing different screens, playlists containing different messages, and scheduling playlists based on time of day, or other parameters. Also, display 100 allows for instantaneous messaging or changing of indicia 112 on display 100 using what is shown on a PC/mobile/tablet interface that is electronically connected to display 100. Display 100 can be used to display current weather, stock quotes, or other such information. Master controller 244 also allows for changes of time delay between screens in any one message, which can be used to “animate” display 100.
In an alternative embodiment, shown in
Display 300 includes a cabinet 301 constructed from a master header 304 that is located in the top left corner of a multi-backplate assembly 300. Master header 304 is a generally inverted “L-shaped” panel constructed from sheet metal. Power and data enter display 300 through a cutout 306 in master header 304 and connect to a controller 308 mounted on master header 304.
If display is more than eight columns wide, repeat headers 310 are added in series next to master header 304 to pattern out the desired number of columns in display 300. Similar to master header 304, repeat headers 310 are generally inverted “L-shaped” panels constructed from sheet metal. As shown in
The repeat headers 310 form a header row, which serves to house extra power supplies and other electronics (not shown) necessary for larger signs. Master header 304 and repeat headers 310 are covered by a removable header panel 312, which is easily removed via thumbscrews (not shown) in the top of display 300. Header panel 312 is custom built, depending on the number of columns for display 300.
Bottom panels 314 provide a back plate 302, along with a bottom plate 316. A gusset 318 located about half way between the end of bottom plate 316 and is attached to its respective back plate 302 to provide support. If display 300 is only a single row display, then bottom panel 314 is used and is connected directly to master header 304 or a repeat header 310.
Header side panels 320 are provided to cap the ends of the headers 304, 306, and spacer plates 322 are provided at the top and bottom of the rightmost part of display 300. Header side panels 320 are vented to provide for air circulation to cool controller 308.
All back plates 302, headers 304, 310, and bottom panels 314 have jog bends 315 that lap over the pieces to the right and below them. Where the lapping of sheet metal between adjacent back plates 302, headers 304, 310, and bottom panels 314 occurs, connectors, such as screws or rivets, are installed via concentric holes in both pieces. In this way, these panels pattern out in width and height in standard dimensions to construct cabinet 301. Side walls 324 are also modular, and are secured together to make up the height of the sides of display 300. Side walls 324 are then secured to the left and right most back plates 302 and bottom panels 314 to complete cabinet 301.
Referring to
In the event of a malfunctioning module 330, to remove that module 330 from cabinet 301 header panel 312 is first removed from cabinet 301. Removing header panel 312 provides necessary clearance above the top row of modules 330 to lift hooks 334 up and out of lances 332. To remove a module 330 from a row other than the top row, the modules 330 above the desired module 330 are first raised up in this manner, allowing vertical space for the desired module 330 to be lifted out of its respective hooks 334 and removed from cabinet 301. A replacement module 330 can be re-inserted into cabinet 301 by raising any modules 330 above the area where the replacement module 330 is to be inserted, inserting the new module 330, lowering the modules 330 above the new module 330, and replacing header panel 312.
In an alternative embodiment, shown in
Each display 400′ includes a cabinet 401 having a front face 402, an extruded parallelepiped body 404 and a back panel 406, which provide a fully enclosed cabinet 401. Modules 430 are removably inserted into cabinet 401. Referring to
Two side walls 438, 440 (shown in
Body 404 has ridges 452 on internal top and bottom faces 454, 456, respectively, which allows each side wall 438, 440 of each module 430 to slide into, providing equal spacing and rigidity for each module 430. Front face 402 and back panel 406 are each guided into body 404 by molded internal lips 460. Once the front face 402, the body 404, and back panel 406 are in place, screws 462 are slid in through the rear of back panel 406 and threaded into inserts 464 that are friction fit into the inside of front face 402.
Each display 400′ is attached to a respective wall panel 470 via wall panel guides 480 that slide through support cutouts 482 in back panel 406, allowing the full weight of the display 400′ to rest on the guides 480. Cantilevered snap locks 484 extend from wall panel 470, extend through openings in back panel 406, and engage a locking slot 486 inside display 400′.
To install a display 400′, a user first mounts wall panel 470 in a desired location using screws (not shown) inserted through mount holes 472 in wall panel 470.
With the network of wall mount panels installed in the desired grid and locations, wall panel guides 480 are slid through support cutouts 482 in the back panel of back panel 406. Snap locks 484 engage locking slot 486 inside display 400′. Locking in this manner allows users to easily mount displays 400′ with a simple push toward the wall, and does not allow display 400′ to be accidentally dislodged or unlocked.
In order to unlock and remove a display 400′ from the wall panel 470 in the event of a failure of one or more carousels 434 in a display 400′, display 400′ can be removed from the wall without affecting any remaining displays 400′ on the wall.
To remove display 400′, two keys 490 are provided, one on either side of display 400′, proximate to the top of display 400′. Key 490 is used to unlock display 400′ from wall panel 470 by inserting the male end of the key 490 into a small opening 494 at the top of the left and rightmost side of display 400′. Once inserted, the user pushes both keys 490 into openings 494 and toward the wall to apply pressure to slide locks 496 that are located directly behind each respective opening 494. The slide locks 496 are allowed only 1 degree of freedom by longitudinally sliding along internal channels 497 along the bottom face of 454 of body 404. This displacement of the slide locks 496 toward the back of display 400′ applies pressure on snap locks 484, biasing snap locks 484 downward and out of locking slot 486, thereby allowing display 400′ to slide off the wall mount panel guides 480.
In an exemplary embodiment, modules 430 can be the same as modules 330 described above. Operation of modules 330, 430 can be the same or similar to the operation of modules 110 described above.
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
The present application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/577,441, filed on Oct. 26, 2017, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/057427 | 10/25/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/084218 | 5/2/2019 | WO | A |
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PCT/US2018/057427 International Preliminary Report on Patentability. dated Apr. 28, 202. 7 pages. |
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YouTube video. https://www.youtube.com/watch?v=vUJckrxeThA. Jan. 39, 2017. Not admitted as prior art. |
Number | Date | Country | |
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20200327831 A1 | Oct 2020 | US |
Number | Date | Country | |
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62577441 | Oct 2017 | US |