The present disclosure relates generally to tooling for manufacturing cabling. More particularly, the present disclosure relates to tooling for installing split sleeves over cables or cable bundles.
Split sleeves are used to protect the exterior surfaces of cables and cable bundles. A typical split sleeve has a longitudinal slit or seam that extends throughout the length of the split sleeve. The split sleeve can be flexed open to allow a cable or cable bundle to be inserted therein. Generally, the split sleeve has a construction within inherent elasticity that biases the split sleeve from the open configuration toward a closed configuration. A common construction for a split sleeve includes a mesh or braid of interwoven plastic and or fiberglass strands. Tools exist for installing a split sleeve over a cable or cable core. However, improvements are needed in this area.
Some aspects of the disclosure are directed to a sleeving tool including a tool base; and an insert arrangement. The insert arrangement includes a mounting arrangement; and a replaceable insert held by the mounting arrangement. The replaceable insert includes an inner conduit defining a passage. The replaceable insert also includes a guiding member that defines a channel between the inner conduit and the guiding member.
Other aspects of the disclosure are directed to a sleeving system including a first spool holding a bundle of optical cables; a second spool holding a length of sleeve; a sleeving tool configured to automatically apply the sleeve around the bundle of optical cables to form a sleeved cable; and a take-up spool that holds the sleeved cable.
In certain examples, the sleeving tool includes a mounting arrangement configured to receive one of a plurality of replaceable inserts. Each replaceable insert is configured to receive a particular size of the sleeve and bundle of optical cables.
A variety of additional inventive aspects will be set forth in the description that follows. The inventive aspects can relate to individual features and to combinations of features. It is to be understood that both the forgoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the broad inventive concepts upon which the embodiments disclosed herein are based.
The accompanying drawings, which are incorporated in and constitute a part of the description, illustrate several aspects of the present disclosure. A brief description of the drawings is as follows:
Reference will now be made in detail to exemplary aspects of the present disclosure that are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
The present disclosure is directed to a tool and coiling process for applying a split sleeving over an optical cable. In certain implementations, the optical cable is a pre bundled optical cable. The tool includes a changeable insert that can be selected based on the size, shape, or other feature of the cable to be placed in the sleeve.
It will be appreciated that the sleeve 105 is a split sleeve having a longitudinal slit or seam 107 that extends throughout the length of the sleeve 105. The seam 107 can be a butt-seam or an overlapped seam. As depicted, the seam 107 is an overlapped seam including an overlap portion 107a that extends over an underlap portion 107b. The seam 107 allows the sleeve 105 to be moved from a closed position (see
The sleeving tool 115 is configured to accept cable bundles 103 and sleeves 105 of various sizes. For example, the sleeving tool 115 may include an insert arrangement which allows one of a plurality of replaceable inserts 125 can be installed and utilized. Each insert 125 can be sized to receive a cable bundle 103 of a particular size (e.g., diameter). In certain examples, each insert 125 also is sized to receive a sleeve 105 of a particular size (e.g., diameter). Accordingly, the same sleeving tool 115 can be used to apply sleeve 105 of different sizes to cable bundles 103 of different sizes by using different insert.
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The outer guide member 128 is radially spaced from the inner conduit 127 to define a channel therebetween. In certain examples, the channel is a semi-annular channel. In certain examples, the channel is a U-shaped channel. In certain examples, the channel is substantially annular. The sleeve 105 is directed into the channel between the inner guide member 127 and outer guide member 128. Accordingly, the optical cable bundle 103 within the inner guide member 127 is routed within the sleeve 105 disposed in the channel.
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When the insert 125 is mounted between the members 122, 123, the annular shoulders 326, 328 fit within corresponding annular recesses 333, 334 (e.g., grooves) defined by the mounting arrangement 121. Also, the mounting arrangement 121 includes a semi-circular pocket 336 (e.g., a cylindrical section) that receives a lower portion of the cylindrical section 330. A portion of the mounting member 122 which defines the semi-circular pocket 336 is captured between the annular flanges 326, 328. In this way, interference between the flanges 326, 328 and the body of the mounting member 122 prevent the insert 125 from moving axially relative to the mounting arrangement 121.
The inner guide member 127 defines an inner passage 338 for receiving the cable or cable bundle desired to the sleeved. The inner passage 338 extends along the passage axis 332 between an upstream end 127a and a downstream end 127b of the inner guide member 127. In certain examples, the inner guide member 127 can include a funnel-shaped section 400 adjacent the upstream end 127a of the inner guide member 127. The funnel-shaped section 400 can be in the shape of a truncated cone (e.g., a full truncated cone or partial truncated cone), a bell-mouth (e.g., a full bell-mouth or partial bell-mouth), a trumpet (e.g., a full trumpet or partial trumpet) or other similar tapered configuration. The inner passage 338 can be defined by an inner surface 340. At the funnel-shaped section 400, the inner surface 340 can form an enlarged mouth that has a tapered configuration such that a cross-dimension CD of the mouth gradually reduces as the mouth extends in a downstream direction.
The inner guide member 127 also includes a flange 402 at the upstream end 127a. In one example, the flange 402 is semi-circular. In one example, the flange 402 extends circumferentially about the passage axis 332 between first and second shoulders 342a, 342b positioned on opposite sides of the inner passage 338. The flange 402 is located at the major end of the funnel-shaped section 400. The shoulders 342a, 342b project outwardly from the funnel-shaped section 400 and define sleeve stops.
The funnel-shaped section 400 of the inner guide member 127 includes an outer sleeve expansion surface 404 that curves circumferentially around the passage axis 332 from the shoulder 342a to the shoulder 342b. In certain examples, the curved path of the sleeve expansion surface 404 from the shoulder 342a to the shoulder 342b extends less than 270° about the passage axis 332, or in the range of 140-220 degrees about the passage axis 332, or in the range of 160-200 degrees about the passage axis 332. The sleeve expansion surface 404 can include a convex curvature as the surface 404 extends circumferentially around the central axis 332. In certain examples, the sleeve expansion surface 404 has a tapered configuration that gradually constricts or reduces as surface 404 extends in a downstream direction. In one example, the sleeve expansion surface 404 corresponding to the funnel-shaped section 400 is defined by a major radius R1 at the major end of the funnel-shaped section 400 and a minor radius R2 at the minor end of the funnel-shaped section 400. The radius defining the sleeve expansion surface 404 gradually decreases in size along the funnel-shaped section 400 as the sleeve expansion surface 404 extends in a downstream direction. In certain examples, the sleeve expansion surface 404 has a partial truncated conical configuration, a partial bell-shaped configuration or a partial trumpet shaped configuration.
The inner guide member 127 also includes a necked-down section 406 positioned at the downstream end 127b of the inner guide member and a cylindrical section 408 that extends between the funnel-shaped section 400 and the necked-down section 406. The sleeve expansion surface 404 is cylindrical along the cylindrical section 408 and the sleeve expansion surface tapers down along the necked-down section 406.
The outer guide member 128 surrounds at least a portion of the inner guide member 127 when the insert 125 is assembled. With the inner and outer guide members 127, 128 assembled together, a sleeve containment surface 410 of the outer guide member 128 that opposes the sleeve expansion surface 404 of the inner guide member 127. The outer sleeve expansion surface 404 of the inner guide member 127 and the sleeve containment surface 410 of the outer guide member 128 cooperate to define a sleeve passage 412 that extends axially through the insert 125 in an upstream to downstream direction. At the upstream end of the inner guide member 127, the sleeve passage has a transverse cross-sectional shape that curves generally about the passage axis 332 from the shoulder 342a to the shoulder 342b. At the upstream end of the inner guide member 127, the sleeve passage 412 extends less than 270 degrees about the passage axis 332, or in the range of 140-220 degrees about the passage axis 332, or in the range of 160-200 degrees about the passage axis 332.
The outer guide member 128 includes an enlarged mouth 414 at its upstream end which is adapted to surround and oppose the portion of the sleeve expansion surface 404 coinciding with the funnel-shaped section 400 of the inner guide member 127. The enlarged mouth can configured generally in the shape of a partial truncated cone, a partial bell-mouth, a partial trumpet or any other type of partial funnel structure that tapers inwardly as the structure extends in a downstream direction. The mouth 414 defines an upstream section of the sleeve containment surface 410. The outer guide member 128 also includes funnel section 416 that opposes the necked-down section 406 of the inner guide member 127 and a cylindrical section 418 (e.g., a partial cylinder and/or a full cylinder) that surrounds and opposes the cylindrical section 408 of the inner guide member 127.
As described above, the key 322 of the inner guide member 127 has a wedge-shaped profile that nests with the corresponding wedge-shaped keyway 423 of the outer guide member 128. The nested relationship between the key 322 and the keyway 324 assists in maintaining the inner guide member 127 at a fixed radial position relative to the outer guide member 128. As so positioned, a bottom side of the inner guide member 127 is upwardly offset from the sleeve containment surface 410 of the outer guide member 128. Thus, the arcuate sleeve passage 412 is defined between the inner guide member 127 and the outer guide member 128.
At the upstream end of the insert 125, the sleeve passage 412 has a curvature defined by a relatively large radius R1. The radius R1 is larger than the radius of the split sleeve when the split sleeve is in the closed orientation. Thus, to fit within the sleeve passage 412 at the upstream end of the insert 125, the split sleeve 105 must be flexed open as shown at
In use of the coiling system 110, the sleeving tool 115 is mounted to the upstream end of the frame by the mounting assembly 121. The split sleeve 105 is directed into the sleeve passage 412 of the sleeving tool 115 and the cable or cable bundle 103 is routed through the inner passage 338 of the sleeving tool 115. Preferably, the split sleeve 105 and the cable/cable bundle 103 are moved axially through the sleeving tool 115 at the same speed. The split sleeve 105 is forced open at the upstream end of the sleeving tool 115 by the enlarged end of the funnel-shaped section 400 of the inner guide member 127. As the split sleeve 105 moves through the sleeving tool in an upstream to downstream direction, the split sleeve 105 gradually closes around the inner conduit piece 127 by its own elasticity following the outer contour of the inner guide member 127. Upon exiting the sleeving tool 115, the split sleeve 105 fully closes around the cable/cable bundle 103 which exits the downstream end of the inner guide member 127. The sleeved cable passes between the counter rollers and exits the downstream end of the frame. The sleeved cable is then coiled upon the driven spool 118. In a preferred automated system, the split sleeve 105 and the cable 103 are pulled though the sleeving tool 115 and the counter rollers by force generated by the powered drive that drives rotation of the driven spool 118 about which the sleeved cable is coiled for storage. Thus, as the driven spool 118 is rotated to coil the sleeved cable about the driven spool 118, the split sleeve 105 and cable/cable bundle 103 are concurrently pulled through the sleeving tool 115 causing the cable/cable bundle 103 to be loaded within the split sleeve 105 prior to passing between the counter rollers.
Another aspect of the present disclosure relates to a cable sleeving tool for applying a split-sleeve over a cable structure. The cable sleeving tool includes an inner guide member defining an inner passage for receiving a cable structure desired to be sleeved. The inner passage extends along a passage axis between an upstream end of the inner guide member and a downstream end of the inner guide member. The inner guide member includes an inner surface defining the inner passage and an outer sleeve expansion surface for expanding the split sleeve. The cable sleeving tool also includes an outer guide member that surrounds at least a portion of the inner guide member. The outer guide member includes a sleeve containment surface that opposes the outer sleeve expansion surface. The outer sleeve expansion surface and the sleeve containment surface cooperate to define a sleeve passage having a transverse cross-sectional shape that curves generally about the passage axis.
In one example, the transverse cross-sectional shape of the sleeve passage curves less than or equal to 270 degrees about the passage axis adjacent an upstream end of the sleeve passage. In another example, the transverse cross-sectional shape of the sleeve passage curves 140-220 degrees about the passage axis adjacent an upstream end of the sleeve passage. In still another example, the transverse cross-sectional shape of the sleeve passage curves 160-200 degrees about the passage axis adjacent an upstream end of the sleeve passage. In certain examples, the transverse cross-sectional shape of the sleeve passage curves 360 degrees about the passage axis adjacent a downstream end of the sleeve passage.
In certain examples, a sleeving tool in accordance with the principles of the present disclosure includes an inner guide member defining an inner passage that extends along a passage axis, and having a funnel-shaped section adjacent an upstream end of the inner guide member. The funnel-shaped section can taper inwardly toward the passage axis as the funnel-shaped section extends in a downstream direction along the passage axis. The sleeving tool can also include an outer guide member including an upstream enlarged mouth that tapers inwardly as the enlarged mouth extends in a downstream direction, the enlarged mount coinciding generally axially with the funnel-shaped section of the inner guide member such that a sleeve passage is defined between the funnel-shaped section and the enlarged mouth. The inner guide member can include a flange at the upstream end, the flange defining sleeve stops at opposite ends of the transverse cross-sectional shape of the sleeve passage.
Having described the preferred aspects and implementations of the present disclosure, modifications and equivalents of the disclosed concepts may readily occur to one skilled in the art. However, it is intended that such modifications and equivalents be included within the scope of the present disclosure.
This application claims the benefit of U.S. Provisional Application No. 62/291,405, filed Feb. 4, 2016, and U.S. Provisional Application No. 62/400,971, filed Sep. 28, 2016, the disclosures of which are hereby incorporated herein by reference.
Number | Date | Country | |
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62291405 | Feb 2016 | US | |
62400971 | Sep 2016 | US |