Athletic injuries, such as from overstressed musculoskeletal structures, can be traumatic and career ending. ACL (anterior cruciate ligament) injuries are particularly notorious and prone to recurrence. These and other injuries often result from some form of loads (e.g., forces and torques) transferred through the footwear of the athlete to the foot and on to an anatomical member, such as a bone, ligament, cartilage, tendon or other tissue structure. Mitigation of the transfer of these loads can substantially eliminate or alleviate injury risk to the foot, ankle, lower leg and knee. Because an athlete's footwear defines the ground interface, the footwear defines the focal point of potentially injurious load transfers. Shoe soles for athletic usage often employ high friction materials such as rubber and flexible polymers to “grip” the playing surface, and also employ a texture, ribs or protrusions on the bottom surface to avoid slipping. These conventional anti-slip materials and structures increase the load transfer from the athletes to the playing surface and when unmitigated, raise these loads an injury threshold.
Cushioning, padding and air bladders purport to distribute forces in conventional shoes, however these devices exhibit behavior similar to conventional springs. Most conventional mechanical springs have a single, consistent positive stiffness (force/displacement) throughout their deformation, e.g., stretching or compressing, until they reach the limit of their displacement, at which point the stiffness becomes fixed and substantially like a solid material. Conventional constant-force springs are characterized by large displacements, and low-forces, such as used in a clock spring or tape measure. Constant-force springs are generally characterized by minimal variance or “cushioning” once the constant force is reached and displacement continues equivalent to the constant force.
A force absorbing device for a footwear appliance includes a shoe upper and a shoe sole having a planar sole surface, such that forces between the shoe upper and planar sole surface in ground contact are absorbed by storage and controlled release of kinetic energy in an elastic or resilient field. A footwear article such as a shoe or boot includes a split-sole system that redefines a shoe sole as coplanar surfaces having a force mitigating interface for receiving sudden forces and effectively mitigating these forces by storing kinetic energy and releasing it over time. An elastic field in the force mitigation interface is defined by a resilient material adapted to deform in response to the received force. Frictional engagement between the upper and lower sole may also be augmented by surface characteristics such as dimples, voids and lubricants, in addition to interference engagement with an elastic field.
Athletic injuries can be caused by sudden or impactful forces from running, twisting, turning, landing or falling, for example. Forces are generally transferred from a playing or ground surface to a skeletal or anatomical structure (bones, tendons, ligaments) that must travel through a footwear appliance or shoe. Often, injuries result from lateral or forward/backward forces on the bottom of the sole surface that transfer to the foot of the wearer with little absorption or mitigation from a conventional shoe. Configurations herein dispose a split plane structure in the shoe sole so that the lateral, forward, and backward forces against a ground or contact surface are absorbed rather then passed to the wearer/athlete. This results in a coplanar system where loads in the plane defined by the shoe sole are mitigated by a system that stores mechanical energy in mechanical, pneumatic, hydraulic, electrical, or magnetic elements of continuous, or discrete systems to control a load transfer between the split sole construction.
Additional usages address orthopedic needs of overstressed skeletal structures in an aging population. A societal need addressed is to reduce the likelihood of traumatic injuries to knees, ankles, and Achilles tendons, and to reduce repetitive loading injuries, as well as reducing foot discomfort and fatigue, foot irritation for diabetics, facilitating rehabilitation, and reducing the likelihood of ailments such as plantar fasciitis. It should be further noted that the force mitigation techniques herein are applicable to all dimensional components, e.g. lateral, left, right and vertical, regardless of the dimension which force mitigation is illustrated.
Configurations herein are based, in part, on the observation that footwear often includes minimal force absorption material or structure, and that which is present conforms to a conventional spring response. Unfortunately, conventional approaches suffer from the shortcoming that the conventional spring response, having a substantially linear force/displacement curve, rapidly approaches a maximum displacement such that high impact forces are often transmitted to the wearer with little mitigation. In other words, conventional active footwear employing layers of rubber or foam often employed in conventional shoe construction is insufficient to mitigate transfer of harmful loads. A maximum compression threshold is rapidly attained, and the shoe sole acts as a substantially solid material for transferring the load.
The disclosed system is adapted to moderate forces between the split-sole shoe construction, and may be modified or tuned for the rate of load increase with displacement, magnitude of compression, and release of stored energy. The stored energy will return the sole to its unloaded configuration when the load is released, e.g., during the next step and the shoe is off the ground. Accordingly, configurations herein substantially overcome the above shortcomings by disclosing a force absorption and mitigation system including an elastic field spring structure packaged for encapsulation in a shoe sole. The elastic field exhibits an engineered response, rather than a displacement-proportional response, so that abrupt or impact loads are met with a desired force independent of displacement for absorbing sharp or peak loads that tend to be associated with injury.
The disclosed elastic field provides a load-managing spring system that can be made to respond to different loads in different directions independently, and independently of rotation about a vertical axis, integrated into the middle a wide varies of shoe soles between the ground contact and foot support, with a wide variety of ground contact and traction elements and a wide variety of shoe uppers, without adversely influencing performance of a shoe compared to one without split-soles and load-limiting spring systems.
In further detail, configurations demonstrate footwear appliance for mitigating injurious forces. most notably from high intensity athletic or exercise endeavors, a force absorbing shoe sole, including a footbed configured for engagement with a foot of a wearer, and an outsole in communication with a ground or floor surface. A midsole is disposed between the footbed and the outsole, such that the midsole engages with the outsole through at least one force mitigation coupling for accommodating lateral displacement between the midsole and the outsole. The force mitigation coupling includes an actuator disposed in an elastic field, where the actuator is attached to the midsole and the elastic field embedded in the outsole. The outsole is further subdivided into a heel portion and separate toe or forefoot (fore) portion, such that the heel portion and the toe portion having separate respective engagements with the midsole for independent movement.
The foregoing and other objects, features and advantages of the invention will be apparent from the following description of particular embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
Configurations below demonstrate a force mitigation approach implemented in a horizontally “split” sole of a shoe or other footwear through a slidable, force controlled interface between the foot of an athlete/wearer and the playing surface or ground. Footwear experiences forces whenever the human foot changes direction against the horizontal ground or floor surface. Shoes, and in particular athletic shoes, are often designed to exhibit substantial friction with an underlying surface. Therefore, whenever force is generated between the shoe and the friction with the underlying surface, the foot receives the possibly injurious force. A force mitigation module between the foot and the outsole buffers or absorbs this force for preventing injury. A decoupling of the interface between the heel and toe allows moderated movement controlled by an elastic field defining a constant force spring response.
Transmission of loads from ground contact, via the sole, to the upper is controlled by relatively rigid actuators on one horizontal layer of the sole being displaced horizontally through another horizontal layer defined by an elastic field (EF). Controlled resistance to horizontal movements of these two layers, actuator and EF under loads caused by ground reactions (forces or moments) does work on the EF that absorbs energy that otherwise could be transmitted to the foot and leg and cause traumatic or repetitive injuries or discomfort, in one event or cumulative. The EF can be any sort of material that deforms elastically in response to pressure applied by a relatively rigid actuator. This elastic material could be a brush, foam, or rubbery material, such as a polyurethane, and may be 3d printed. The density and depth of EFs in the sole can be varied to control load transmission in different directions as actuators compress or interact with the EF in alternate configurations.
While conventional footwear designs employ intermediaries such as a fixed piece of foam rubber, air pockets, tubes and other cushioning, a conventional midsole is generally fixed to the outsole. In contrast, configurations herein deploy a force mitigation coupling through one or more force mitigation modules 150-1 . . . 150-2 (150 generally), that each exhibit force mitigation through a constant force spring response. Separate force mitigation modules 150 engage a heel portion 148-1 and a toe portion 148-2 of the outsole 146, respectively.
Any suitable arrangement of force mitigation couplings may be used to engage or attach the outsole 146 for force mitigated movement with the midsole 144. In an example configuration, the outsole 146 the heel portion 148-1 and the toe portion 148-2, such that the heel portion 148-1 and the toe portion 148-2 have separate respective engagements with the midsole 144 for independent movement. At least one force mitigation coupling 150 engages between the heel portion and an aft section of the midsole, and at least one force mitigation coupling engages between the toe portion and a fore section of the midsole, such that each of the force mitigation couplings is defined by an actuator 120 adapted for slidable movement across an elastic field 130. Separate toe (fore) and heel (aft) outsole portions 148 decouple control between the fore and aft foot movements. As discussed further below, the outsole portions 148 as well as the elastic field 130 and actuator 120 forms provide for independent regulation and mitigation of forces directed fore and aft, left and right, and rotating about an axis, particularly when the rotational axis is distal from the shoe.
The exploded view of
The physical communication of the split-sole arrangement generally allows for a slidable engagement between the midsole 144 and outsole 146 in regions between the recessions 149 and force mitigation modules 150. Modest friction and/or friction mitigating lubricants or textures may be provided, however in general, the midsole 144 and outsole 146 define opposed, parallel planes in a slidable engagement moderated by the force mitigation modules 150 as forces are generated between the user and the ground surface 110.
In implementation in a footwear appliance, there are four components for deploying a system for effective force control and modulation within the space afforded in a shoe sole.
1. Elements of an AEF system are oriented and sized to provide independence in adjustment of responses, referring to forces where displacement is imposed in different directions. The system can be tuned to a level of stiffness or modest response (soft), and then, after reaching a desired response load or injury threshold, displace, at that load, to absorb energy that might otherwise case discomfort or injury. An example of actuator and elastic field engagement is shown in
2. Separate forefoot and heel sections that can rotate and displace independently from each other, shown in
3. An interlocking system that allows for several millimeters of horizontal motion and large rotations between the split soles, while limiting vertical motion, shown in
4. A sidewall that can maintain the cleanliness of the split-sole interface without carrying significant loads that would mask the desired load transfer control between the soles provided by the tunable AEF spring system, shown in
An example configuration limits load transmissions through shoe soles with an actuator in an elastic field (AEF) tunable nonlinear spring system that can be incorporated at the interface between split soles in a shoe of any suitable upper and encounter any kind of ground interface. Note that the actuator 120 is relatively hard (high elastic modulus material), such as molded soccer cleats. The elastic field 130 has an effective elastic modulus lower than the actuator 120. A difference in the elastic moduli of the two elements should be sufficient so that the interface between the actuator 120 and the elastic field 130 is substantially maintained during displacement across the split sole parallel to the split and a contact is maintained that provides an elastic response force across the interface parallel to the split, or a torque about a vertical axis perpendicular to the split.
The elastic material defining the elastic field 130 is preferably a solid rubbery material, a foam, a brush, or other resilient material that can deform recoverably in one direction while exerting a force with a component perpendicular to the compression direction across its interface with the actuator. This interface should have a coefficient of friction sufficiently low so that the friction forces in the perpendicular direction are less than the elastic recovery forces in that direction exerted by the elastic field.
As the actuator 120 becomes displaced across the elastic field 130, physical
Independent parameters of each are defined by:
Resulting geometric dependencies include:
The angles and thicknesses deployed in the actuator 120 and the elastic field 130 can therefore “tune” how aggressively incoming forces are distributed and mitigated within the limits of the material thickness and the allowable distance for displacement in a shoe sole.
It should further be noted that the plan view of
In operation, it is entirely likely that incoming forces will be a combination of the four arm directions 621, and may contain a rotational component as well. The clastic field 630 further comprises rotational guides 625, such that the rotational guides 625 are defined by portions of the elastic field offset from an arm 621 direction of the plurality of arms. The rotational guides 625 are disposed for actuator contact resulting from a rotation or a component of movement aligned with two or more of the arm directions from the arms 621.
The rotational guides 625 are therefore engaged by rotation of the actuator 620, or by a combination of movement components “between” the arms 621, tending to dispose the actuator 620 off center. Arms on the actuator can be adjusted in width to adjust reactions in different directions. Ends on arms 621 can be radiused about the center so that rotation can be controlled. These rotational guides 625 impose ant-rotational response, and can be tuned (sized) to regulate rotational forces separately from the forces aligned with any of the specific arms 621-1 . . . 621-4. Similarly, each of the arms can be sized to favor additional resistance, say left and right over fore and aft by sizing the left and right (621-2, 621-4) arms larger than the fore and aft (621-1 and 621-3) for imposing a larger elastic field in the left and right directions.
Referring to
While the system and methods defined herein have been particularly shown and described with references to embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.
This patent application claims the benefit under 35 U.S.C. § 119 (e) of U.S. Provisional Patent App. No. 63/543,590, filed Oct. 11, 2023, entitled “SPLIT SOLE INDEPENDENTLY ADJUSTABLE LOAD-LIMITING FOOTWEAR,” and U.S. Provisional Patent App. No. 63/544,872, filed Oct. 19, 2023, entitled “SPLIT-SOLE CONSTANT FORCE SPRING INTERFACE,” both incorporated herein by reference in entirety.
Number | Date | Country | |
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63544872 | Oct 2023 | US | |
63543590 | Oct 2023 | US |