The invention relates to water toys and, in particular to sound generating water toys.
The invention is a waterproof speaker assembly in a water toy and methods of making the same as shown and described herein.
The following detailed description of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.
In the drawings:
This is a design for an electronic shower toy. Since water can leak into the toy through the Speaker Grille (8), an all-encompassing plastic Electronics Housing (1) was designed to protect a conventional, non-waterproof (e.g. paper) Speaker (3) and the other electronics (not depicted). Covering the Speaker (3) with a solid plastic piece would not allow any sound to pass through. Therefore, the top shell (2) of the Electronics Housing (1) is designed as a Cone (2a), with conical stepped depressions mimicking the shape of the Speaker (3). The Speaker Retainer (6) presses the Speaker (3) in a tight seal to the upper shell (2) of the Electronics Housing (1), to assure that no sound or air trapped in the chamber formed by the Speaker (3) and the upper shell (2) will leak out. The circumference of the plastic Cone (2a) is a waveform, which allows the stiff center plastic to vibrate when the sound waves hit it. The Speaker (3) vibrates and pushes the air in waves towards the plastic Cone. The Cone (2a) materials is sufficiently thin or more preferably, coupled to the Cylindrical Collar portion (2b) of the upper shell (2) supporting the Cone (2a) by a sufficiently thin web of plastic material so that the Cone vibrates in sync with the Speaker and emits the sound, which then escapes through the Speaker Grille (8).
The Upper Shell (2) and Battery Compartment (7) of the Electronics Housing (1) may be sonic welded or adhered together or otherwise held together to fully seal in the electronics. Drain Holes (10) are added at the bottom of the Housing (9) to allow any water to escape that does leak in through the Speaker Grille (8). A Gasket (5) is recessed in the Battery Door (4) to prevent any water from leaking into the Battery Compartment (7).
The components of
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
This application claims the benefit of U.S. Provisional Patent Application No. 60/654,844, filed Feb. 18, 2005 entitled “Sponge Bob Singing In The Shower Toy.”
Number | Date | Country | |
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60654844 | Feb 2005 | US |