This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2009-166770 filed on Jul. 15, 2009, the entire contents of which are incorporated herein by reference.
1. Technical Field
The present disclosure relates to a spool holder including a spool holder base to which a plurality of thread spools is attachable and a thread guide mechanism which guides, at a location higher than the thread spools, threads extending from the thread spools attached to the spool holder base, and a sewing machine provided with the spool holder.
2. Description of the Related Art
Threads drawn from a plurality of thread spools on a spool holder base respectively are guided by a thread guide mechanism at a location higher than the thread spools in conventional sewing machines provided with the aforementioned spool holder. The threads guided by the thread guide mechanism are passed through a predetermined thread supply path in the sewing machine. The threads along the thread supply path are routed through a thread tensioner, a thread take-up lever and the like, extending to a needle. Since the threads are guided by the thread guide mechanism at a relatively higher location in this type of sewing machine, the threads are prevented from being entangled during sewing and accordingly the threads can smoothly be drawn. However, in the case where the guide position is located high, the thread guide mechanism is bulky upward when the sewing machine is accommodated in the disuse of the sewing machine, thereby being cumbersome.
The conventional spool tensioners include a first type in which the thread guide mechanism is vertically movable relative to the sewing machine and a second type in which the thread guide mechanism is downwardly contracted. For example, the first type thread guide mechanism includes a thread guiding member which is mounted on an upper end of a vertically extending support pillar and guides threads extending from the thread spools. The thread guiding member is formed so as to extend substantially horizontally. The support pillar of the thread guide mechanism extends through an upper portion of a bracket arm of the sewing machine. The support pillar is movable upward and downward when inserted into the bracket arm. When the sewing machine is not used, the thread guide mechanism is moved downward relative to the sewing machine when the sewing machine is not used. As a result, the thread guide mechanism can be prevented from protruding upward. However, the thread guide mechanism necessitates a space for accommodating the support pillar inside the bracket arm in the sewing machine. Thus, the first type of thread guide mechanism is subjected to design restrictions at the sewing machine side thereby to be unsuitable for size reduction of the sewing machine.
The second type thread guide mechanism includes a thread guiding member provided on an upper end of a vertically telescopic rod. The sewing machine includes an upwardly protruding support pipe serving as a mounting portion for the thread guide mechanism (the rod). An elevating member is accommodated in the support pipe so as to be movable upward and downward. The rod is formed into a cylindrical shape and has a lower end fixed to the elevating member. In use of the sewing machine, the rod is extended upward and the elevating member is held in an ascended state by the support pipe. In non use of the sewing machine, the rod is contracted and the elevating member is held in a descended state. In this state, the thread guide member is prevented from protruding upward over the sewing machine head.
The rod-shaped member that is axially telescopic generally comprises a plurality of cylindrical members as the rod of the second thread guide mechanism. One of the cylindrical members adjacent to each other is accommodated in the other such that this type of rod becomes contracted. In this contracted state, one of the cylindrical members is drawn out of the other such that the rod is extended. Fitted portions of the cylindrical members of the extended rod are sometimes turned in the circumferential direction inadvertently. In particular, the rod of the thread guide mechanism (the spool holder) supports the thread guide member which is substantially horizontal. Accordingly, the thread guide member is displaced from a predetermined position when the rod is turned. There is a possibility that the displaced thread guide member may not guide the thread to the thread supply path.
Therefore, an object of the disclosure is to provide a spool holder which can hold the thread guide member at a predetermined position and can be accommodated in compact, and a sewing machine provided with the spool holder.
The present disclosure provides a spool holder comprising a spool base to which a plurality of thread spools are attachable; and a thread guide mechanism that guides a plurality of threads extending from the thread spools attached to the spool base, at a location higher than the thread spools, the thread guide mechanism including a thread guide member having a plurality of thread guide portions that are lined substantially horizontally and guide the threads extending from the thread spools, respectively; a divided support pillar that is disposed so as to support the thread guide member on the spool base and including an upper support pillar having an upper end which is swingably mounted on the thread guide member and a lower support pillar having a lower end which is swingably mounted on the spool base; a connecting part which connects the upper and lower support pillars so that the upper and lower support pillars are swingable; and a holding unit which holds the divided support pillar so that the divided support pillar is switchable between a first position where the upper and lower support pillars are substantially vertically lined so that the thread guide member is located at an upper position in use thereof and a second position where the upper and lower support pillars are bent at the connecting part so that the thread guide member is located at an accommodation position in non-use thereof.
In the accompanying drawings:
A first example applied to the multi-needle sewing machine will be described with reference to
Referring to
A carriage 8 directed in the right-left direction is disposed above the legs 1. A frame bracket (not shown) is mounted on the front side of the carriage 8. An X-direction drive mechanism (not shown) is provided inside the carriage 8 to drive the frame bracket in the X direction (the right-left direction). A Y-direction drive mechanism (not shown) is provided inside the legs 1 to drive the carriage 8 in the Y direction (the front-back direction). A workpiece cloth on which embroidery is to be sewn is held by a generally rectangular embroidery frame (not shown). The embroidery frame holding the workpiece cloth is mounted on the frame bracket. The embroidery frame is moved in the Y direction in synchronization with the carriage 8 by the Y-direction drive mechanism or in the X direction together with the frame bracket by the X-direction drive mechanism. Thus, the workpiece cloth is fed by the movement of the embroidery frame.
Ten needle bars 9a to 9j are arranged in the right-left direction so as to extend in the up-down direction in the needle bar case 5 and supported so as to be movable upward and downward. Ten needles 10a to 10j are attached to lower ends of the needle bars 9a-9j respectively. Ten thread take-up levers 11 corresponding to the respective needle bars 9a-9j are also provided in the needle bar case 5 so as to be movable upward and downward. A cover 5a made of a synthetic resin is mounted on a front side of the needle bar case 5. A thread tension bracket 12 is mounted on the upper surface of the needle bar case 5 so as to be inclined forwardly downward and so as to be continuous to the upper end of the cover 5a. Ten cylindrical thread introducing members 13A to 13J are aligned on a rear end of the thread tension bracket 12 in the right-left direction as shown in
A guide rail 3a is provided on a front end of the arm 3 so as to extend in the right-left direction as shown in
Upon drive of the needle bar case moving motor 17, one of ten sets of the needle bars 9a-9j and the thread take-up levers 11a to 11j is selectively switched to the needle position. The switched set of the needle bar and the thread take-up lever is synchronously moved upward and downward by the drive of the sewing machine motor 16. The cylinder bed 4 has a front end on which a rotating hook (not shown) is provided. Embroidery stitches are formed on the workpiece cloth in cooperation of the needle bar and the rotating hook.
The operation panel 6 has a vertically long liquid crystal display 6a serving as a display section. The display 6 displays various pieces of sewing-related information necessary for a sewing work, information about a set state of the thread guide mechanism 27 which will be described later, and the like. The operation panel 6 has a lower front on which are provided a plurality of switches including a start/stop switch 6b and the buzzer 6c. The operation panel 6 also has a side formed with a card connector 6d (see
A spool holder 19 provided on the upper surface side of the sewing machine body 7 will now be described. The spool holder 19 includes a flat plate-shaped support base 20 disposed on the upper surface of the arm 3, a pair of divided spool brackets 22 and 23, a pair of support shafts 24 and 25 (see
The support base 20 and the divided spool brackets 22 and 23 constitute a spool bracket. The spool bracket 22 is fixed to an upper surface of the arm 3 as a spool base by a plurality of screws 29 as shown in
The divided spool bracket 22 has first and second spool brackets 30 and 31 both made of a synthetic resin and a connecting part 32 connecting both spool brackets 30 and 31 as shown in
The second spool bracket 31 also has a generally oval upper surface 31a and a peripheral wall 31b of the upper surface 31a. The upper surface 31a and the peripheral wall 31b are formed integrally with the second spool bracket 31. For example, two thread spools 21a and 21b are placed on the respective spool pins 33 so as to be horizontally arranged. The upper surface 31a has a rear end formed with a pair of connecting holes 31c to which the connecting part 32 is connected. The upper surface 31a also has a front end formed with a limiting hole 31d for connection of a limiting plate 41 which will be described later. The first spool bracket 30 is formed so that the escape portions 30e and the like are bilaterally symmetrical. The second spool bracket 31 is also formed so as to be bilaterally symmetrical. The first and second spool brackets 30 and 31 are co-used as the same component constituting the right and left divided spool brackets 22 and 23.
The first and second spool brackets 30 and 31 are provided with metal connecting plates 35 located in the back of the rears respectively. Each connecting plate 35 is connected to the first spool bracket 30 by a connecting shaft 36 inserted through the connecting hole 30d. Each connecting plate 35 is connected to the second spool bracket 31 by a pair of screws 37 inserted through the respective connecting holes 31c. The connecting plates 35, connecting shaft 36 and screws 37 constitute the connecting part 32. The second spool bracket 31 is connected via the connecting part 32 to the spool bracket 30 so as to be swingable around the connecting shaft 36.
The right divided spool bracket 23 has the same structure as the above-described left divided spool bracket 22. The right and left divided spool brackets 23 and 22 are disposed bilaterally symmetrically about the aforesaid line L1 serving as an axis of symmetry. The right divided spool bracket 23 also includes first and second spool bracket 30 and a connecting part 32 in the same manner as the left divided spool bracket 22. A plurality of thread spools 21f to 21j is placed on the right divided spool bracket 23. The first spool brackets 30 have support shaft holes 30c through which support shafts 24 and 25 are inserted, respectively. The divided spool brackets 22 and 23 are supported on the support bracket 20 by the support shafts 24 and 25 so as to be swingable.
The support bracket 20 includes a holding mechanism 40 which holds the divided spool brackets 22 and 23 at the aforementioned use position or the accommodation position. The holding mechanism 40 includes a pair of right and left limiting plates 42 and 41, a pair of continuous connecting shafts 43 and 44 which connect the second spool brackets 31 to the limiting plates 41 and 42 respectively, and a fastening member 45 which locks the limiting plates 41 and 42 (see
When the knob 45a is turned in a predetermined direction, the fastening member 45 presses the limiting plates 41 and 42 between the support bracket 20 and the same, thereby fixing the limiting plates 41 and 42. When the knob 45a is turned in the reverse direction, the fastening member 45 releases the limiting plates 41 and 42 from the fastened state. Thus, the limiting plates 41 and 42 are locked on the support bracket 20 and released from the locked state by the single fastening member 45.
A pair of guide pins 46 and 47 are provided on the respective right and left sides of the support bracket 20 so as to be located in front of the fastening member 45 as shown by broken line in
The guide pin 47 and the fastening member 45 are inserted through the slit 42a of the right limiting plate 42. The right limiting plate 42 is disposed so as to be movable substantially linearly in a predetermined direction as shown by arrow D2 relative to the support bracket 20 by the guide pin 47 and the fastening member 45. A limiting shaft 44 is inserted through a limiting plate hole 31d of the second spool bracket 31 in the left divided spool bracket 23. The second spool bracket 31 is connected to the right end of the right limiting plate 41 by the limiting shaft 44 so as to be swingable. The right limiting plate 42 is guided at the upper surface side of the left limiting plate 41 by the guide pin 47 although the structure therefor is not shown in detail. As a result, the limiting plates 41 and 42 can be prevented from interfering with each other when the divided spool brackets 22 and 23 are switched from the use position to the accommodation position.
When the divided spool brackets 22 and 23 are located at the accommodation position, the first and second spool brackets 30 and 31 become substantially parallel in the lengthwise direction thereby to be adjacent to each other. In this state, the divided spool brackets 22 and 23 are fixed by the knob 45a and the limiting plates 41 and 42. The fastening member 45 is loosened so that the divided spool brackets 22 and 23 are released from the fixed state. The first spool brackets 30 are swung about the support shafts 24 and 25, and the second spool brackets 31 are swung about the connecting shafts 36 respectively. The swing switches the first and second spool brackets 30 and 31 to the use position where the spool brackets 30 and 31 are expanded into the M-shape as viewed in a plan view. The limiting plates 41 and 42 limit the directions of movement of the second spool brackets 31. As the result of limitation by the limiting members, the divided spool brackets 22 and 23 can easily be switched between the accommodation position and the use position. Thus, the divided spool brackets 22 and 23 can be held at the accommodation position or use position by the fastening member 45.
The thread guide mechanism 27 will now be described with reference to
The base member 53 includes a pair of right and left mounting portions 54 and 55 having the same structure. The mounting portions 54 and 55 are disposed on the support bracket 20 so as to be symmetric about the aforementioned line L1. Each mounting portion 54, 55 is formed into a rectangular parallelepiped as viewed in a plan view. The mounting portions 54 and 55 have upper portions formed with sectorial covers 54a and 55a respectively. The mounting portions 54 and 55 have lower ends formed with flange-like mounting portions 54b and 55b respectively as shown in
The divided support pillars 51 and 52 stand on the base member 53 as shown in
The bridging member 61 has a front end to which the lengthwise middle of the thread guide member 50 is fixed by a pair of screws 63c as shown in
The thread guide member 50 is provided with, for example, ten thread guides 50a to 50j which are lined substantially in the horizontal direction. The thread guides 50a to 50j include ten outer threading holes 70a to 70j formed in the front plate member 65 as shown in
The intermediate plate member 66 is switched between a threading position and the use position during sewing by moving the intermediate plate member 66 by the operation convex portion 66a. When the plate member 66 is switched to the threading position, the intermediate threading holes positionally correspond with the outer threading holes 70a-70j and 71a-71j. When the plate member 66 is switched to the use position, the intermediate threading holes displaces in the right-left direction relative to the outer threading holes 70a-70j and 71a-71j. Accordingly, when the plate member 66 is located at the threading position, the needle threads T1 to T10 can be passed through the outer threading holes 70a-70j and 71a-71j and the intermediate threading holes. In the case where the intermediate plate member 66 is moved to the use position when the needle threads T1 to T10 have been passed sequentially through the outer threading holes 70a-70j and 71a-71j and the intermediate threading holes, the intermediate threading holes are displaced relative to the outer threading holes 70a-70j and 71a-71j such that the needle threads T1-T10 are bent.
Each divided support pillar 51, 52 is a supporting member which is divided into a plurality of parts. The line L2 in
A connecting pin (connecting portion) 75 is inserted through the connecting shaft holes 73b and 74b which are connected back and forth, whereby the upper and lower support pillars 73 and 74 are connected by the connecting pin 75 so as to be swingable. The connecting pin 75 has a rear end where the connecting pin 75 is prevented from dropping out by a pair of retaining rings 79. A torsion coil spring 76 serving as an elastic member is provided around the periphery of the connecting pin 75. The torsion coil spring 76 has one end 76a locked by a sidewall 73d of the upper support pillar 73 and the other end 76b locked by a sidewall 74d of the lower support pillar 74. The torsion coil spring 76 urges the upper support pillar 73 in the direction of arrow D3 in
The right divided support pillar 52 has the same structure as the above-described divided support pillar 51, including the upper support pillar 73, the lower support pillar 74, the connecting pin 75 and the torsion coil spring 76. The right and left divided support pillars 52 and 51 are disposed bilaterally symmetrically about the line L2 serving as the axis of symmetry. The divided support pillars 51 and 52 have upper ends formed with pivot pin holes 73a through which upper pivot pins 59 and 60 are inserted, respectively. The divided support pillars 51 and 52 are mounted on the thread guide member 50 so as to be swingable by the upper pivot pins 59 and 60 respectively. The divided support pillars 51 and 52 have lower ends formed with pivot pin holes 74a through which the lower support pins 57 and 58 are inserted, respectively. The divided support pillars 51 and 52 are mounted on the base member 53 so as to be swingable about the lower pivot pins 57 and 58 respectively. Each of the divided support pillars 51 and 52 is switchable between a first position where the thread guide member 50 is located at an upper position during use as shown in
A mounting structure for the upper and lower ends of the divided support pillars 51 and 52 will now be described with reference to
The bridging member 61 has a pair of pivot pin attaching portions 61a formed integrally in the lower front thereof as shown in
The upper support pillars 73 have upper ends including parts which face the guide grooves 77a and 78a of the locking plates 77 and 78 and are provided with female threads 73c, respectively. The female threads 73c are formed by a burring process. Locking screws 80 inserted through the guide grooves 77a and 78a are screwed shut by the female threads 73c respectively. The upper support pillars 73 are fastened by the locking screws 80 thereby to be fixed. Consequently, the upper support pillars 73 are prevented from swinging relative to the thread guide member 50. A swing preventing unit 72 is thus constituted by the locking plates 77 and 78, the paired locking screws 80 and the female screws 73c. The swing preventing unit 72 can retain the divided support pillars 51 and 52 in desired positions by fixing the locking screws 80. When the locking screws 80 are loosened, the upper support pillars 73 can be released from the locked state. In the released state, the positions of the divided support pillars 51 and 52 can be changed. When the locking screws 80 abut both ends of the inner walls of the guide grooves 78a, ranges of swinging of the upper support pillars 73 are limited. The locking screws 80 are abutted against both ends of the inner walls of the guide grooves 77a and 78a so that the divided support pillars 51 and 52 are switched between the aforesaid first and second positions. The swing preventing unit 72 and torsion coil spring 76 constitute a holding device 87 serving as a retaining unit.
A pair of sector gears 81 and 82 are provided on the lower ends of the paired lower support pillars 74 respectively as shown in
The sector gear 82 is fixed to the front side of the right lower support pillar 74 by a pair of screws 84. The sector gear 82 is formed into an arc shape with the central axis of the lower pivot pin 58 serving as a center. In the right lower support pillar 74, the lower pivot pin 58 to be inserted through the pivot pin hole 74a is provided so as to be passed through the sector gear 82 and the base member 53 in the front-rear direction. The lower pivot pins 57 and 58 have respective rear ends which are prevented from dropping out by a pair of retaining rings 89 as shown in
The sector gears 81 and 82 are formed so as to have an equal pitch diameter. The right and left lower support pillars 74 are swung symmetrically about the lower pivot pins 57 and 58 by the mesh engagement of the sector gears 81 and 82. The front sides of the sector gears 81 and 82 are covered by the covers 54a and 55a provided on the upper part of the base member 53. As shown in
A detection switch 85 and a switch holder 86 holding the detection switch 85 are enclosed in the base member 53. The switch holder 86 is fixed by a screw 86a while the detection switch 85 is disposed along the above-mentioned space S. The detection switch 85 has a detection lever 85a which can be brought into sliding contact with an outer periphery of the cam portion 83a. The detection lever 85a is brought into contact with or departed from the outer edge of the cam portion 83a during swinging of the lower support pillar 74. With this, the detection lever 85a is actuated in one direction. The detection switch 85 is turned on or off by the actuation of the detection lever 85a in a predetermined direction. The detection switch 85 serves as a detecting unit which detects the first or second positions of the divided support pillars 51 and 52.
An intermediate thread guide member 88 is disposed between the thread guide portions 50a to 50j and the thread entrances 13a to 13j as shown in
The needle bar case 5 is moved together with the thread entrances 13a to 13j. As shown in
The left first link member 91 has an upper end which is mounted on a pivot pin 91a further mounted on a left end of the thread guide member 50 so that the link member 91 is pivotable in the direction of arrow D5 in
The left second link member 93 has a lower end which is mounted on a support shaft 95a further mounted on the support piece 95 so that the link member 93 is pivotable in the direction of arrow D5 in
The needle threads T1 to T10 extend upward from the thread spools 21a to 21j in the thread holder 19. The needle threads T1 to T10 are passed sequentially through threading holes 62a to 62j of the thread guide mechanism 27, thread guides 50a to 50j and the intermediate thread guides 88a to 88j, being introduced into the thread entrances 13a to 13j, respectively. The needle threads T1 to T10 having been introduced into the thread entrances 13a-13j are then passed through a predetermined thread feed passage. More specifically, the needle threads T1-T10 are passed sequentially through auxiliary thread guides 14a to 14j, the thread tensioners 15a to 15j, the thread take-up levers 11a to 11j and the like, thereafter being inserted through eyes (not shown) of the needles 10a to 10j respectively. The needle threads T1-T10 are guided between the thread guides 50a-50j, the intermediate thread guides 88a-88j and the thread entrances 13a-13j so as to extend in parallel with one another as shown in
An arrangement of the control system of the sewing machine will now be described with reference to the block diagram of
The detection switch 85 is turned on as shown in
The above-described construction will work as follows. As shown in
Before start of the sewing, the control device 18 prompts the user to switch the divided support pillars 51 and 52 to the second position, based on an off-signal of the detection switch 85. This is carried out by displaying a design (not shown) of the second position of the divided support pillars 51 and 52. Characters indicative of the second position may be used instead of the design. Assume now that the user operates the start/stop switch 6b to start sewing when the divided support pillars 51 and 52 are in the second position. In this case, the control device 18 activates the buzzer 6c, based on the ON signal of the detection switch 85, thereby informing the user of the second position of the divided support pillars 51 and 52. The control device 18 controls the needle bar case moving motor 17 so that the motor 17 is not driven, based on the OFF signal. More specifically, the intermediate thread guide link mechanism 90 connecting the thread guide member 50 and the needle bar case 5 blocks the movement of the needle bar case 5 when the thread guide member 50 is located at the accommodation location. The control device 18 controls the motor 17 and carries out the aforesaid informing in order that a reaction force blocking the movement of the needle bar case 5 may not result in a problem of overload or the like due to drive of the motor 17. Alternatively, sound may be produced from a loud speaker (not shown) instead of activation of the buzzer.
The user loosens the locking screws 80 to release the divided support pillars 51 and 52 from the fixed state when the divided support pillars 51 and 52 are switched to the first position. The divided support pillars 51 and 52 are switched form the second position to the first position, and the thread guide member 50 is moved from the accommodation location to an upper location above the thread spools 21a-21j. In the switching, the lower support pillars 74 are swung bilaterally symmetrically about the lower pivot pins 57 and 58 as the result of mesh engagement of the sector gears 81 and 82. The upper support pillars 73 are also swung bilaterally symmetrically about the upper pivot pins 59 and 60. The upper and lower support pillars 73 and 74 are swung until the pillars 73 and 74 assume the first position where the pillars 73 and 74 are vertically aligned. The divided support pillars 51 and 52 are fixed at the locking plates 77 and 78 by the paired locking screws 80 respectively when assuming the first position. As a result, the divided support pillars 51 and 52 can reliably be held in the first position. As shown in
After completion of sewing, the paired locking screws 80 of the locking plates 77 and 78 are loosened. The upper and lower support pillars 73 and 74 are normally urged in the directions of arrows D3 and D4 by the torsion coil spring 76. Accordingly, even when the locking screws 80 are loosened, the urging force of the torsion coil spring 76 prevents the thread guide member 50 from sudden fall due to self-weight. The divided support pillars 51 and 52 are switchable from the first position to the second position while the locking screws 80 are loosened. The upper support pillars 73 are re-fixed to the locking plates 77 and 78 by the locking screws 80 respectively when the divided support pillars 51 and 52 assume an intermediate position between the first and second positions. Thus, the divided support pillars 51 and 52 can be held in a desired position. The upper and lower support pillars 73 and 74 are bent at the connections (around connecting pins 75).
The spool holder 19 described heretofore includes the holding device 87 which holds the divided support pillars 51 and 52 so that the pillars 51 and 52 are switchable between the first and second positions. According to the spool holder 19, the threads can be guided by the thread guide member 50 at the location higher than the thread spools 21a-21j when the divided support pillars 51 and 52 assume the first position in use. The divided support pillars 51 and 52 are switched to the second position only by bending the upper and lower support pillars 73 and 74 at the connections in non-use. The thread guide member 50 is moved to the accommodation position relative to the support base 20 when the pillars 51 and 52 are in the second position. Consequently, the spool holder 19 can easily be carried and accommodated without being bulky. The holding device 87 holds the position of the divided support pillars 51 and 52 and accordingly the location of the thread guide member 50. The thread guide member 50 can be prevented from inadvertent movement and accordingly, the needle threads T1-T10 can properly be guided.
The upper and lower support pillars 73 and 74 are set substantially to the same length. When having been switched to the second position, the divided support pillars 51 and 52 can be bent at the connections so as to be folded into about a half length. Consequently, the overall length of the bent divided support pillars 51 and 52 can be rendered as short as possible, and the pillars 51 and 52 can be stowed away in a smaller feature size.
The support pillar supporting the thread guide member 50 comprises the paired divided support pillars 51 and 52 disposed bilaterally symmetrically on the support base 20. The divided support pillars 51 and 52 includes the upper support pillars 73 having the upper ends which support substantially the lengthwise middle of the thread guide member 50. Consequently, the thread guide member 50 can be held substantially horizontally while the pillars 51 and 52 are assuming the first position where the pillars are in parallel to each other. Since the lengthwise middle of the thread guide member 50 is supported by the two divided support pillars 51 and 52, the thread guide member 50 can be supported more stably.
The lower support pillars 74 are swung symmetrically about the respective lower ends by the mesh engagement of the gears 81 and 82. The two divided support pillars 51 and 52 are switched between the first and second positions with swing of the lower support pillars 74. The thread guide member 50 can normally be supported in a horizontal state since the divided support pillars 51 and 52 are switched between the first and second positions while retaining the lateral symmetry. The divided support pillars 51 and 52 are in such a positional relationship as to face each other. Accordingly, the divided support pillars 51 and 52 can be bent evenly when assuming the second position. Consequently, the pillars 51 and 52 can be stowed away in a further smaller feature size.
The holding device 87 includes the torsion coil springs 76 which elastically urge the upper and lower support pillars 73 and 74 so that the pillars 73 and 74 assume the first position and the swing locking unit 72 which can lock the upper support pillars 73 being swung relative to the thread guide member 50. The thread guide member 50 can reliably be held at a predetermined height. The torsion coil spring 76 is provided about the connecting pin 75 to urge both support pillars 73 and 74. When the upper support pillars 73 are released from locked state by the swing locking unit 72, the urging force of the torsion coil spring 76 can prevent the thread guide member 50 from sudden fall due to self-weight.
The swinging upper support pillars 73 are locked by the swing locking unit 72 so that the divided support pillars 51 and 52 are held in the intermediate position. As the intermediate position of the pillars 51 and 52, for example, the thread guide member 50 is held at a desired position slightly lower than an upper position. Consequently, the usability of the spool holder can be improved since the spool holder 19 can be carried with the pillars 51 and 52 being retained at the intermediate position.
The spool holder 19 includes the detection switch 85 which detects the first or second position of the divided support pillars 51 and 52. The control device 18, serving as the informing unit, informs the user of the position of the divided support pillars 51 and 52, based on the results of detection by the detection switch 85. For example, even when the user forgets to switch the thread guide member 50 to the upper position, the control device 18 informs the user of the second position of the divided support pillars 51 and 52. This can reliably prevent an erroneous operation that the multi-needle sewing machine executes a sewing operation with the thread guide member 50 remaining at the accommodation position.
The thread guide mechanism 110 in the second embodiment differs from the thread guide mechanism 27 in the first embodiment in the following respects. The thread guide mechanism 110 includes two divided support pillars 51′ and 52. The left divided support pillar 51′ has the upper support pillar 73, the lower support pillar 74, the connecting pin 75 and the torsion coil spring 76 in the same manner as the divided support pillar 51 in the first embodiment. The left divided support pillar 51′ is swingably mounted between the upper and lower pivot pins 59 and 57 while being placed back to front by turning 180 degrees. The locking plate 77′ mounted on the upper part of the left divided support pillar 51′ is also disposed back to front relative to the locking plate 77 in the first embodiment. A connecting arm 111 connecting the right and left connecting pins 75 are mounted on the pins 75 so as to be swingable. The connecting arm 11 has a length that is set so that a distance between the connecting pins 75 is equal to a distance between the upper pivot pins 59 and 60 or the lower pivot pins 57 and 58. The upper support pillars 73 and the connecting arm 111 and the lower support pillars 74 and the connecting arm 111 constitute parallel link mechanisms respectively. The locking plates 77′ and 78 have grooves (not shown) which limit ranges of swinging movement of the upper support pillars 73, respectively. The divided support pillars 51′ and 52 are switched between the first position as shown in
The connecting arm 111 may be eliminated, and a gear mechanism (not shown) may be provided instead of the sector gears 81 and 82. The gear mechanism rotates the lower support pillars 74 about the lower pivot pins 57 and 58 in one and the same direction of arrow D6 in
According to the above-described thread guide mechanism 110, the divided support pillars 51′ and 52 can easily be switched between the first and second positions. The thread guide member 50 can also be supported in the horizontal state. The thread guide member 50 is moved to the accommodation position relative to the support base 20 when the divided support pillars 51′ and 52 assume the second position. Consequently, the thread guide mechanism 110 can easily be carried and accommodated without being bulky in the upward direction. Thus, the second embodiment can achieve the same effect as the first embodiment.
The spool holder may be applied to various types of sewing machine although the spool holder is applied to the multi-needle sewing machine M in the foregoing embodiments. Furthermore, the support base 20 and the divided spool brackets 22 and 23 constitute the spool bracket in the foregoing embodiments. However, the spool bracket may comprise a single spool base on which a plurality of thread spools are directly placed, instead. An entire shape of the spool bracket, an arrangement of thread spools may be changed suitably.
Each divided support pillar may only be switchable between the first and second positions. For example, the accommodation location of the thread guide member may be set to a location lower than the location shown in
The divided support pillar should not be limited to the two divided support pillars 51 and 52 in the foregoing embodiments. A single divided support pillar may be provided, instead. The swing locking unit 72 may be disposed on the lower end of the divided support pillar, a gear mechanism comprising the gears 81 and 82 or the like may be provided on the upper end of the divided support pillar. Although the swing locking unit 72 comprising the engagement screw 80, another locking mechanism may be provided, instead, and may comprise a leaf spring which locks the upper or lower support pillar. The number of needle bars may be larger or smaller than 10 and the number of thread guides may be set according to the number of needle bars.
The foregoing description and drawings are merely illustrative and are not to be construed in a limiting sense. Various changes and modifications will become apparent to those of ordinary skill in the art. All such changes and modifications are seen to fall within the scope as defined by the appended claims.
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2009-166770 | Jul 2009 | JP | national |
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Entry |
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Number | Date | Country | |
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20110011319 A1 | Jan 2011 | US |