The present disclosure relates to a spool value actuator and a method for actuating a spool valve without requiring constant hydraulic or pneumatic pressure. This application relates generally to valve actuation and, in particular, to a spool valve actuator that does not require continuous hydraulic pressure to hold the valve in place against operational pressure.
The use of spool valves is common in hydraulics, with numerous operational mechanisms. The general concept, of the spool valve is that it is movable between two or more axial positions where each position produces a different routing of flow through the valve. While many configurations are possible, the present invention will be discussed in the context of the exemplary valve 5 shown in
The spool valve 5 is operated by selectively moving the spool 10 between the positions shown in
Existing solutions to maintaining spool position against a strong hydraulic force in valves of this type are to either maintain a constant countering hydraulic force or to incorporate a locking mechanism that holds the spool in place. In many instances, however, these solutions are impractical or unsafe or both.
The following is intended to be a brief summary of the exemplary embodiments of the present disclosure, and is not intended to limit the scope of the exemplary embodiments.
An embodiment of the present invention provides a spool valve actuating device (actuator) that uses a ratcheting mechanism attachable to the spool shaft and a multiple position stop to hold the spool in desired positions. Hydraulic pressure may be used to move the spool in the distal direction. As the spool moves, a combination of positioning and indexing mechanisms cause a positioner to rotate between rotational positions that correspond to desired axial locations of the spool. Once the correct stop has indexed into position, the countering hydraulic force used to move the spool is released. The countering force is maintained against the operational hydraulic force by the stop.
In some aspects, the techniques described herein relate to a spool valve actuator, including: a cylindrical actuator case connected to a proximal end of a spool valve and coaxially with a spool axis and configured to house an indexing mechanism and a main spring each oriented coaxially with the spool axis and having passage for a spool valve shaft along the spool axis, the indexing mechanism including: a stop including: a disc-shaped base member and a distally extending cylindrical body member, the base member fixedly attached to a proximal end of the cylindrical actuator case; an internal passageway in the body member configured to slidably receive a ratchet member; a first set of slots of a first length in the body member at regular circumferential distances; a second set of slots of a second length in the body member at regular circumferential distances offset from the first set of slots; and both the first and second set of slots configured to slidably receive a proximal portion of a positioner; the ratchet member including; a cylindrical body slidably attached to the spool valve shaft, disposed within the stop, and keyed to the stop to prevent relative rotation between the ratchet member and the stop; a distal edge including a plurality of distally facing teeth configured to engage the proximal portion of the positioner when the ratchet is moved in a distal direction along the spool axis; the positioner; a base portion configured to engage an inside wall of the cylindrical actuator case; and a proximal edge including a plurality of extending positioning members configured to engage with both the distally facing teeth of the ratchet member and the first and second sets of slots in the stop.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein the base portion of the positioner is configured for slidable translation and rotation within the cylindrical actuator case.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein a resting state includes the extending positioning members of the positioner engaged with either the first or second set of slots in the stop.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein upon activation of the spool valve, the ratchet member extends distally upon the spool valve axis until the distally facing teeth of the ratchet member engage the plurality of positioning members, causing the plurality of positioning members to disengage the first or second set of slots on the stop.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein engagement of the extending positioning members of the positioning member with the distally facing teeth of the ratchet member is configured to cause sliding of the surfaces against each other, further causing the positioning member to rotate relative to the stop.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein the rotation of the positioning member is sufficient to align the positioning members of the positioner with the opposite of the first or second stop slot from where the positioner was oriented upon activation of the spool valve.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein upon a deactivation of the spool valve, the positioning members of the positioner slide into contact with a next indexed slot of the stop.
In some aspects, the techniques described herein relate to a spool valve actuator, further including a stop collar fixedly mounted to the spool valve shaft and configured to prevent relative axial motion between the positioner and the spool valve shaft.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein the ratchet member and positioner further include: a ratchet spring installed coaxially with the spool valve axis and between adjacent portions of the ratchet member and positioner.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein the ratchet spring is configured to provide a bias force sufficient to maintain physical separation between the ratchet member and the positioner.
In some aspects, the techniques described herein relate to a spool valve actuator, wherein the ratchet member is positioned such that the distally facing teeth are rotated by one-half of a tooth pitch relative to the positioner when the positioner is engaged with either the first or second set of slots in the stop.
In some aspects, the techniques described herein relate to a spool valve actuator, further comprising one or more additional set of stop slots, each of the one or more additional set of stop slots having a unique length in the body member at regular circumferential distances offset from the first set of slots, the second set of slots, and any other of one or more additional set of stop slots.
In some aspects, the techniques described herein relate to a method for activating and locking a spool valve, including: applying a working force to spool valve; translating the working force, through a spool valve shaft attached to the spool valve, to a spool valve actuator in a cylindrical actuator case connected to a proximal end of the spool valve and coaxially with a spool axis, and including an indexing mechanism and main spring; moving the spool valve shaft in a distal direction along the spool axis, such axial movement causing: moving of a ratchet member slidably attached to the spool valve shaft in the distal direction along the spool axis, away from a stop fixed to a proximal end of the cylindrical actuator case, wherein the ratchet member is keyed to the stop to prevent relative rotation between the ratchet member and the stop; engaging, via the moving of the ratchet member, a distal edge of the ratchet member including a plurality of distally facing teeth with a proximal portion of a positioner, the proximal portion including a plurality of extending positioning members configured to engage the distally facing teeth of the ratchet member; moving, as a result of the engagement of the ratchet member and positioner, the positioner in the distal direction along the spool axis and away from the stop; rotating, as a result of the engagement of the ratchet member and positioner, the positioner relative to the stop; moving, as a result of removal of the working force, the positioner in a proximal direction along the spool axis toward the stop; engaging, via the moving of the positioner in the proximal direction, the positioning members of the proximal portion with one of a first set of slots of a first length in the stop at regular circumferential distances and a second set of slots of a second length in the stop at regular circumferential distances offset from the first set of slots.
In some aspects, the techniques described herein relate to a method, wherein a base portion of the positioner is configured for slidable translation and rotation within the cylindrical actuator case.
In some aspects, the techniques described herein relate to a method, wherein a resting state includes the extending positioning members of the positioner engaged with either the first or second set of slots in the stop.
In some aspects, the techniques described herein relate to a method, wherein the moving, as a result of the engagement of the ratchet member and positioner, the positioner in the distal direction along the spool axis and away from the stop causes the plurality of positioning members to disengage the first or second set of slots on the stop.
In some aspects, the techniques described herein relate to a method, wherein the rotating, as a result of the engagement of the ratchet member and positioner, the positioner relative to the stop is sufficient to align the positioning members of the positioner with the opposite of the first or second stop slot from where the positioner was oriented upon applying the working force to spool valve.
In some aspects, the techniques described herein relate to a method, wherein upon removal of the working force the positioning members of the positioner slide into contact with a next indexed slot of the stop.
In some aspects, the techniques described herein relate to a method, wherein the ratchet member and positioner include a ratchet spring installed coaxially with the spool valve axis and between adjacent portions of the ratchet member and positioner and is configured to provide a bias force sufficient to maintain physical separation between the ratchet member and the positioner under a steady state.
In some aspects, the techniques described herein relate to a method, wherein the working force is sufficient to overcome the bias force and cause the engaging of the distal edge of the ratchet member with the proximal portion of the positioner.
In some aspects, the techniques described herein relate to a method, wherein the ratchet member is positioned such that the distally facing teeth are rotated by one-half of a tooth pitch relative to the positioner when the positioner is engaged with either the first or second set of slots in the stop.
The invention can be more fully understood by reading the following detailed description together with the accompanying drawings, in which like reference indicators are used to designate like elements, and in which:
Throughout the drawings, the same reference numerals and characters, unless otherwise stated, are used to denote like features, elements, components or portions of the illustrated embodiments. Moreover, while the present disclosure will now be described in detail with reference to the figures, it is done so in connection with the illustrative embodiments and is not limited by the particular embodiments illustrated in the figures and the appended paragraphs.
While the invention will be described in connection with particular embodiments, it will be understood that the invention is not limited to these embodiments. On the contrary, it is contemplated that various alternatives, modifications and equivalents are included within the spirit and scope of the invention as described.
An embodiment of the present invention is directed to a valve actuation mechanism that toggles a spool valve between two positions using only an intermittent hydraulic pressure. Continuous hydraulic pressure is not required to hold the spool valve in position once it is toggled to the desired position.
With reference to
The ratchet 130 has a distally extending cylindrical body that terminates in a circumferential edge made up of distally facing teeth 132 (visible in
As shown in
The positioner 140 has a base portion configured for engaging the interior wall of the cylindrical case 110 and for slidable translation and rotation there-within. A main spring 160 is positioned and configured for disposition between the positioner base portion and the proximal side of the spool valve case 20. This spring 160 serves to provide a biasing force on the positioner 140 away from the spool valve in the proximal direction.
In
As hydraulic pressure is again applied and released in the actuation cavity 27, the process repeats, with the distal movement of the spool 10 and shaft 12 causing the positioner engagement members 141 to disengage from the second stop slots 124, which allows the positioner 140 to rotate/index back to alignment with the first stop slots 122. Release of the hydraulic pressure allows the retraction of the spool 10 in the proximal direction until the positioner engagement members 141 engage the base of the first stop slots 122. The spool valve 5 is then back in its first operational position.
It will be understood that the relative sizes, dimensions and pressure required to actuate and the distance between the two stop positions are all application specific. It will also be understood that the actuator is not limited to two actuation positions. For example, three axial spool locations may be maintained by configuring the stop with three sets of slots spaced at regular circumferential intervals. Any number of positions may be achieved by adding sets of slots to the stop at regularly spaced circumferential intervals.
The present invention solves the problem of operating a spool valve and maintaining proper spool positioning while being subjected operational back pressure without the need for continuous pilot pressure or a separate control line. The invention provides a significant benefit in that actuation pressure does not need to be continuously maintained, thus significantly increasing the reliability and safety of the device.
It will be readily understood by those persons skilled in the art that the present invention is susceptible to broad utility and application. Many embodiments and adaptations of the present invention other than those herein described, as well as many variations, modifications and equivalent arrangements, will be apparent from or reasonably suggested by the present invention and foregoing description thereof, without departing from the substance or scope of the invention.
This application relates to and claims the benefit of priority from U.S. Provisional Patent Application No. 63/418,054, filed Oct. 21, 2022, the entire disclosure of which is incorporated herein by reference in its entirety.
This invention was made with government support under Contract No. N00024-19-D-4306 awarded by the Department of the Navy. The government has certain rights in the invention.
Number | Date | Country | |
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63418054 | Oct 2022 | US |