The present invention relates to a spout and a spouted container.
Priority is claimed on Japanese Patent Application No. 2009-204693, filed Sep. 4, 2009, the content of which is incorporated herein by reference.
As containers enclosing beverages, liquid detergent and the like, spouted containers have heretofore been widely used which have a container body, and a spout that discharges contents from the aforementioned container body. For example, the following spouted containers are known.
(i) A spouted container wherein a capped spout is attached in a liquid-tight manner to a container body (e.g., Patent Document 1).
(ii) A spouted container wherein a spout, in which a closing portion that closes a discharge port is formed in a manner enabling snap-off, is attached in a liquid-tight manner to a container body so that the aforementioned closing portion is exposed to the exterior (e.g., Patent Document 2). The spouted container of (ii) allows discharge of contents within the container body by exposing the discharge port of the spout by snap-off of the aforementioned closing portion.
Patent Document 1: Japanese Unexamined Utility Model Application, First Publication No. 61-137539
Patent Document 2: Japanese Unexamined Patent Application, First Publication No. H10-7157
Patent Document 3: Japanese Unexamined Patent Application, First Publication No. H11-130153
Patent Document 4: Japanese Unexamined Patent Application, First Publication No. 2008-302941
With respect to the spouted container (i), as the spout is composed of the two members of the spout body and the cap, there is the problem that cost is high for a container of single-use application where there is no particular need for reclosure.
The spouted container (ii) is advantageous in terms of cost, because the closing portion that closes the discharge port is formed at one time. However, with respect to the spouted container (ii), as the connecting portion of the discharge port and the closing portion is thin-walled in order to enable snap-off of the closing portion, there is the problem that it is difficult to ensure fully stable hygienic properties and barrier properties.
On the other hand, the following container is disclosed as a container for solving the problem of hygiene properties and barrier properties of a spouted container.
(iii) A spouted container wherein a bag body is provided which is divided into a sealed chamber and a storage chamber by a partition, and a spout is attached by thermal fusion to the aforementioned partition in a state where a discharge port that is closed by a closing implement is sealed within the sealed chamber (e.g., Patent Document 3).
However, with the spouted container (iii), in order to unseal the container, it is necessary to unseal the closing implement after first unsealing the sealed chamber. That is, there is the problem that a two-step operation is required.
In contrast, the following container has been disclosed as a container that enables unsealing of the sealed chamber and unsealing of the closing implement by conducting a single sequence of actions.
(iv) A spouted container wherein a spout, in which a closing portion that closes a discharge port is foamed with interposition of a thin-walled portion, is sealed by a sealed chamber composed of two strips of film forming a bag; the aforementioned sealed chamber can be unsealed by means of an unsealing auxiliary line; and an unsealing auxiliary plate that extends at least either to the left or the right at the aforementioned closing portion is provided above the aforementioned unsealing auxiliary line (e.g., Patent Document 4). Unsealing of the spouted container (iv) is conducted by partially unsealing the sealed chamber by tearing it from one end along the unsealing auxiliary line, after which the unsealing auxiliary plate is held from the outside of the sealed chamber, and the closing portion is twisted off to sever the sealed chamber as is.
However, even if unsealing of the spouted container (iv) is conducted by a single sequence of actions, there is the problem that the sealed chamber and the discharge port cannot both be unsealed at the same time. Moreover, with respect to the spouted container (iv), the sealed chamber is unsealed by twisting the closing portion, and by bringing the unsealing auxiliary plate of the closing portion into contact with the unsealing auxiliary line, but in cases where the bore of the spout is large, there is the problem that it is difficult to cut open the unsealing auxiliary line along its entire length.
The present invention was made in order to solve the foregoing problems, and its object is to offer a spout that attaches to a container body of a disposable container, where the aforementioned spout is inexpensive, and facilitates exposure of a discharge port.
Another object of the present invention is to offer an inexpensive spouted container that provides excellent hygienic properties and barrier properties, and that enables easy exposure of a discharge port at one time by a single sequence of actions.
One aspect of the spout of the present invention is a spout for attachment to a container body, wherein the aforementioned spout is provided with a spout body which is attached to the aforementioned container body that stores contents, and which discharges contents from the aforementioned container body, and a closing portion which closes a discharge port of the aforementioned spout body; the aforementioned spout body has an attachment which is attached to the aforementioned container body in a liquid-tight manner, and an outer cylinder which is positioned on the outer side of the aforementioned container body; and the aforementioned closing portion is connected to a discharge port of the outer cylinder of the aforementioned spout body in a manner which enables it to be snapped off, and is provided with projections which extend toward the aforementioned spout body side.
One aspect of the spouted container of the present invention is a spouted container which has a container body that stores contents, the aforementioned spout that is attached to the aforementioned container body, and a sealed portion that seals the aforementioned outer cylinder and closing portion of the aforementioned spout with a bag-like film; wherein a weakened line that facilitates severance of the aforementioned sealed portion is formed so as to expose the outer cylinder of the aforementioned spout body at a position corresponding to distal ends of projections of the aforementioned closing portion in the aforementioned sealed portion.
The spout of the present invention is a spout which attaches to a container body, which is inexpensive, and which has excellent hygienic properties. In addition, it enables easy exposure of a discharge port.
The spouted container of the present invention is inexpensive, and has excellent hygienic properties and barrier properties. In addition, it likewise enables easy exposure of a discharge port at one time in a single action.
The present invention is described below by showing examples of embodiments of the spout and spouted container of the present invention.
(Spouted Container)
As shown in
(Container body)
As shown in
With respect to the film which foil is the body portion 11, a laminar film is preferable wherein at least a base layer and a sealant layer are laminated, and the innermost layer is the sealant layer.
With respect to the base layer, it is preferable to use a film which is provided with excellent printability, as well as piercing strength, tensile strength, impact resistance, and the like. For example, one may cite uniaxially-stretched film or biaxially-stretched film such as polyethylene terephthalate, polypropylene, polyamide, and ethylene vinyl alcohol copolymer. In addition, it is also acceptable to use vapor-deposited film on which metal such as aluminum and magnesium or oxide such as silicon oxide is vapor-deposited in order to impart barrier properties relative to oxygen and water vapor; coated film on which a barrier coating agent or the like such as polyvinylidine chloride is coated; and so on. The base layer may be a single body of the aforementioned film, or a laminar body.
The sealant layer is a layer composed of a film capable of heat sealing. As a film capable of heat sealing, one may use, for example, unstretched film such as high-density polyethylene, low-density polyethylene, linear low-density polyethylene, and polypropylene, as well as film in which the aforementioned resin is extruded in laminar form.
The laminar film may also have an intermediate layer between the base layer and the sealant layer, as necessary.
The intermediate layer uses, for example, film provided with functional properties such as oxygen barrier properties, water-vapor barrier properties, and tearability. Specifically, for example, metal foil such as aluminum may be used, as well as the aforementioned vapor-deposition film or coated film.
The laminar film composed of a base layer, a sealant layer, and an intermediate layer that is used as necessary may be manufactured by conventional methods such as a dry lamination method using adhesive, or an extrusion lamination method using thermobonding resin.
The film forming the body portion 11 may be a single-layer film composed of film capable of heat sealing.
The film that forms the bottom 12 uses the same material as the film that forms the body portion 11. The film that forms the bottom 12 and the film that forms the body portion 11 may be identical or different. Furthermore, in order to facilitate heat sealing of the mated films, it is preferable that they both be laminar film having sealant layers composed of the same type of resin.
The form of the container body of the spouted container of the present invention is not limited to the container body 10 described above, and there are no particular limitations provided that the spout 20 is attached thereto in a liquid-tight manner.
For example, the container body 10 may be a standing bag, wherein the film that forms the cylindrical body portion 11 and the film that forms the bottom 12 are welded onto the cylindrical inner surface of the body portion 11 and the two side faces of the bottom 12 with use of joining members that have heat sealing properties on both sides, and wherein the mated inner surfaces of the film of the body portion 11 and the bottom 12 are welded at the lower end.
As the spouted container of the present invention is disposable, and does not require reclosure, there is no particular limitation on the capacity of the container body, but it is frequently set at 100-500 ml.
(Sealed Portion)
As shown in
As shown in
Weakened lines 31 may be foamed at positions corresponding to both sides of the sealed portion 30, but if a weakened line 31 is formed on only one side of the sealed portion 30, the other side of the sealed portion 30 is not severed when the spout 20 is exposed by unsealing the sealed portion 30 along the weakened line 31, and the sealed portion 30 can be left in a state where it is connected to the container body 10, enabling prevention of occurrence of an unsealed piece that constitutes refuse.
In the case where it is desired to use the sealed portion 30 with complete separation, it is preferable to form weakened lines 31 on both sides of the sealed portion 30. After the spout 20 has been exposed, separation can be achieved by tearing the other weakened line 31 by hand.
The mode of the weakened line 31 is not limited to a mode of formation in the lateral direction provided that the sealed portion 30 can be unsealed by severance along a weakened line 31 corresponding to distal ends 29c, 29c of projections 29, 29. For example, the weakened line 31 may be diagonally formed relative to the lateral direction. Moreover, the weakened line is not limited to a linear faun, and may be given a curved form.
The weakened line 31 may be formed in a solid line, or it may be formed in a broken line. The weakened line 31 may be formed by a method which uses a laser such as a CO2 laser, or a blade.
(Spout)
The spout 20 of the present embodiment attaches to the container body which stores contents, and discharges the contents from the aforementioned container body. As shown in
The spout body 21 has an insert 23 which inserts into the container body 10, an attachment 24 which attaches in a liquid-tight manner to the container body 10, and an outer cylinder 25 which is positioned on the outer side of the container body 10. Also formed is a flow-through portion 21a which transits the interior of the insert 23, attachment 24 and outer cylinder 25, and through which the contents of the container body 10 flow, and a discharge port 21b which discharges the contents that transit the flow-through portion 21a at the end of the outer cylinder 25. In addition, slit-like apertures 26, 26 are formed at the end of the insert 23 of the spout body 21 on the attachment 24 side.
By forming the insert 23 in the spout body 21, the insert 23 functions as a spacer, and is able to prevent contact of the mated inner surfaces of the film in the vicinity of the spout 20 of the container body 10. In short, for example, when contents within the container body 10 are drawn through the spout 20, the body portion 11 of the container body 10 narrows as the quantity of contents decreases in conjunction with suction. However, if there is an insert 23, contact of the mated inner surfaces of the film of the container body 10 is obstructed by having the insert 23 constitute a spacer. Accordingly, it is possible to inhibit reduction of space in the vicinity of the attachment position of the spout 20 in the body portion 11 of the container body 10, and obstruction of the suction of contents.
It is acceptable if the length of the insert 23 is a length that is accommodated by the container body 10 into which it is inserted, and this length will also vary according to the form of the container body 10, but it is preferable that it be 10-80% relative to the vertical length of the container body 10. If the length of the insert 23 is within the aforementioned range, it facilitates prevention of contact of the mated inner surfaces of the film of the body portion 11 of the container body 10, and assurance of adequate space for purposes of rapid discharge of contents.
In the insert 23, mutually opposed slit-like apertures 26, 26 are formed in the lengthwise direction of the insert 23 from the end on the attachment 24 side. That is, three apertures are formed in the insert 23: an aperture 21c at the end of the insert 23 which is the terminus of the flow-through portion 21a, and the aforementioned apertures 26, 26. By forming the apertures 26, 26, it is possible to inhibit contents from remaining in the vicinity of the insert 23 inside the container body 10.
It is sufficient if the length and width of the aperture 26 are a length and width which allow contents to flow into the flow-through portion 21 a from the aperture 26, and be rapidly discharged. Here, the width of the aperture 26 signifies the length along the outer circumference in the case where the insert 23 does not have an aperture.
In the present embodiment, the number of apertures 26 is two, but the number of apertures 26 is not limited to two. For example, one aperture 26 is acceptable, and three or more are also acceptable. In the case where the insert 23 is short, the aperture(s) 26 may be eliminated altogether if bore diameter is small.
Moreover, the form of the aperture(s) 26 is not limited to a slit-like form, and any form that allows contents to rapidly flow into the flow-through portion 21a is acceptable. For example, an aperture of circular form or the like is also acceptable.
The attachment 24 of the present embodiment is the site where joining occurs with the film at the attachment position of the spout 20 in the container body 10. That is, at the attachment position of the spout 20 in the upper part of the container body 10, the attachment 24 of the spout body 21 is interposed between the film forming the container body 10, and the spout 20 is attached in a liquid-tight manner to the container body 10 by heat sealing the film and the attachment 24.
There are no particular limitations on the form of the attachment 24, but it is preferable to have a form that enables heat sealing to be easily conducted when the attachment 24 and the film at the upper part of the body portion 11 of the container body 10 are bonded by welding. In the present embodiment, as shown in
The outer cylinder 25 is a portion of the spout body 21 which is positioned outside of the container body 10. For example, by placing one's mouth on the outer cylinder 25, and sucking from the discharge port 21b, it is possible to easily drink contents such as a beverage stored in the container body 10.
There are no particular limitations on the form of the outer cylinder 25, but a cylindrical form is preferable from the standpoint of facilitating application to the mouth for drinking purposes. It is preferable that the length of the outer cylinder 25 be 0.5-3.0 cm from the standpoint of facilitating application to the mouth.
The closing portion 22 closes the discharge port 21b of the spout body 21. The closing portion 22 is coupled to the discharge port 21b of the outer cylinder 25 via a thin-walled portion 25a in a manner that enables it to be snapped off from the spout body 21.
With respect to the closing portion 22, as shown in
The closing portion 22 can be easily snapped off from the spout body 21 via the thin-walled portion 25a by gripping the holder 28, and pressing it downward. The form of the holder 28 is not limited to a tabular shape provided that the form enables easy snap-off of the closing portion 22 by gripping the holder 28, and a rod-like shape or the like is also acceptable.
The projections 29, 29 are portions which sever the weakened line 31 of the sealed portion 30 in conjunction with snap-off of the closing portion 22. As shown in
The weakened line 31 of the sealed portion 30 is severed as described below by the projections 29, 29, thereby unsealing the sealed portion 30.
With respect to the spout 20, the outer cylinder 25 of the spout body 21 and the closing portion 22 are sealed by the sealed portion 30. As shown in
The length d1 of the projection 29 is shorter than the outer cylinder 25. The weakened line 31 is formed according to the length of the projection 29 so as to correspond to the distal end 29c.
In the present embodiment, projections 29, 29 composed of tabular pieces are shown, but the form thereof is not limited to the aforementioned tabular piece, provided that it is able to break through the weakened line 31 of the sealed portion 30 to unseal the sealed portion 30 in conjunction with snap-off of the closing portion 22, and the number thereof is also not limited.
For example, as shown in
In the case of projections composed of tabular pieces such as the projections 29 illustrated in
One or two or more rod-shaped projection(s) is/are also acceptable.
Moreover, the projection(s) is/are not limited to a form which extends from the surface of the closing body 27 on the outer cylinder 25 side, as in the aforementioned closing portion 22. For example, it is also acceptable to have a form which first extends widthwise on both sides from the two widthwise sides of the holder 28, and then wraps around to the spout body 21 side to extend downward.
With respect to the material of the spout 20, at least the attachment 24 is synthetic resin.
As the synthetic resin farming at least the attachment 24 of the spout 20, one may use, for example, polyolefin resin, polyamide resin, polyester resin, (meth)acrylic resin, vinyl chloride resin, vinylidine chloride resin, polyester sulfone, ethylene-vinyl alcohol copolymer, and the like. Among these, polyolefin resin is preferable from the standpoints of excellent forming facility and processing aptitude, as well as low cost.
As polyolefin resin, one may cite, for example, polyethylene resins such as high-density polyethylene, medium-density polyethylene, high-pressure method low-density polyethylene, linear low-density polyethylene, and ethylene-vinyl acetate copolymer; olefin elastomers such as ethylene-a-olefin copolymer; polypropylene resins such as polypropylene, ethylene-propylene random copolymer, and α-olefin-propylene-random copolymer; cyclic polyolefin resin; and so on. These resins may be blended for enhanced performance, and may be partially cross-linked for purposes of enhancing heat resistance or the like. It is preferable that it have the same weldable material as the innermost layer of the laminar film forming the container body 10.
With respect to the spout 20, the entirety of the spout body 21 and the closing portion 22 can be formed with synthetic resin.
(Manufacturing Method)
The method of manufacture of the spouted container is described below. The container body of the spouted container described here relates to a standing bag wherein the film forming the cylindrical body portion 11 and the film forming the bottom 12 described above are welded at the cylindrical inner surface of the body portion 11 and the two side surfaces of the bottom 12, with use of joining members which have heat sealing properties on both sides, thereby welding the mated inner surfaces of the films of the body portion 11 and the bottom 12 at the lower end. However, the method of manufacture of the spouted container of the present invention is not limited to the following method.
As shown in
Next, in the laminar film 12A atop the laminar film 11A, a bonding member 13 is overlaid onto the side ends 12b1, 12c1, and a bonding member 14 is overlaid onto the side ends 12b2, 12c2.
Subsequently, in the heat sealed portion HS1, the laminar film 11A, the laminar film 12A, and the bonding member 13 are welded by heat sealing. Similarly, in the heat sealed portion HS2, the laminar film 11A, the laminar film 12A, and the bonding member 14 are welded by heat sealing.
Thereafter, the mated side ends 11a, 11b of the laminar film 11A are abutted, and the body portion 11 is formed by heat sealing these to the bonding member. Furthermore, the lower end of the body portion 11 and the lower ends 12b3, 12c3 of the laminar film 12A are heat sealed along the entire length in the circumferential direction.
Subsequently, as shown in
With respect to the content filling method, there is a method which conducts filling prior to spout insertion, a method which unseals a portion of the upper seal 10c, and then conducts filling, etc. In addition, the weakened line 31 may be provided in the laminar film 11A prior to formation of the body portion 11, or it may be provided prior to cutting the outer sides of the upper seal 10e and the peripheral seal 30a.
In contrast to the conventional capped spout, as the spout 20 described above can be manufactured at one time as a single member, cost can be kept low. Moreover, as the spouted container 1 to which the spout 20 is attached seals the closing portion 22 and the outer cylinder 25 of the spout 20 by the sealed portion 30, it has excellent hygienic properties. By imparting barrier properties to the material of the film that forms the sealed portion 30, the spouted container 1 is able to prevent penetration of water vapor and oxygen even into the spout 20, and the thin-walled portion 25a of the spout in particular. Furthermore, as the outer cylinder 25 of the spout 20 is exposed by unsealing of the sealed portion 30 in conjunction with snap-off of the closing portion 22 of the spout 20, it is possible to easily expose the discharge port 21b at one time by a single action.
The spout and spouted container of the present invention are not limited to the above-described spout 20 and spouted container 1.
For example, the container body of the spouted container is not limited to one that makes film into bag form as described above, and a container such as a bottle or PET bottle is also acceptable. In this case, it is sufficient if the attachment of the spout has a form that enables attachment in a liquid-tight manner to the mouth of the bottle or PET bottle, e.g., a helical concavoconvexity may be formed on the surface of the attachment to enable threadable mounting, or the attachment may be given a cap form to enable threadable mounting.
In addition, the sealed portion which seals the outer cylinder and closing portion of the spout is not limited to a morphology which forms the above-described container body 10 shown by the spouted container 1. For example, in the case where a bottle or PET bottle or the like is used as the container body as mentioned above, a morphology is acceptable wherein a film which forms only the sealed portion is prepared separately from the container body, and the lower end of the sealed portion is welded to the spout body itself in a state where the outer cylinder and the closing portion have been sealed by making the aforementioned film into bag form.
Moreover, with respect to the spout of the present invention, a spout body which lacks the above-described insert is also acceptable.
According to the spout of the present invention, a spout is obtained which attaches to a container body, which is inexpensive, which has excellent hygienic properties, and which facilitates exposure of a discharge port. Moreover, according to the spouted container of the present invention, cost is low, hygienic properties and barrier properties are excellent, and a discharge port can be easily exposed at one time by a single action.
1 spouted container, 10 container body, 11 body portion, 12 bottom, 20 spout, 21 spout body, 21a flow-through portion, 21b discharge port, 22 closing portion, 23 insert, 24 attachment, 25 outer cylinder, 26 aperture, 29 projection, 29c distal end of projection, 30
Number | Date | Country | Kind |
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2009-204693 | Sep 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/065140 | 9/3/2010 | WO | 00 | 3/1/2012 |