The present invention relates to a spout member to be attached to a packaging bag, particularly a packaging bag for containing a tube-feeding enteral nutrient, tube-feeding enteral liquid diet, or the like which bag is opened by cutting off parts of peripheral portions of sealed film pieces to form an aperture or includes a spout for discharging a contained content, and a packaging bag using the same.
Tube-feeding enteral nutrients (abbreviated as nutrients in some cases below) and tube-feeding enteral liquid diets (abbreviated as liquid diets in some cases below) are used while being contained in various packaging containers such as cans, paper containers, pouches and bottles. Above all, pouch-type packaging bags have excellent sealing property and handling property and are widely used. A pouch-type packaging bag generally includes a spout, and administration is performed by connecting a tube to the spout. Particularly, in the case of a nutrient or liquid diet, it is a general practice to use it after diluting it according to a patient's condition at the time of first introduction and to supply lacking medicine or water when the condition is stable. In such a case, some packaging bags are such that another member such as a molded member is attached to a peripheral edge portion of a packaging bag to serve as a spout (see patent literature 1 below). However, there are problems of increasing material cost and attaching cost and difficult handling because packaging bags become bulky upon being stacked up particularly when spouts are large due to the fact that another member is tucked in the peripheral edge portion. Thus, packaging bags in each of which a part of the packaging bag is cut off to form a spout are also widely used (see patent literature 2 below).
However, when the spout is formed by cutting off the part of the packaging bag as described above, holding of a pouch becomes unstable with a liquid content contained unless there is any reliable holding means for enabling handling of the pouch. Further, it is also difficult to cut off the part of the pouch and to perform an operation of supplying water and medicine. In addition to problems of dropping and tilting the packaging bag to spill out the contained content, there have been also problems in hygiene management such as contamination of an inlet port such as by contact with the interior of the packaging bag and opening of the packaging bag more than necessary.
Further, a closure means such as a fastener seal provided at an aperture beforehand may be opened due to an inner pressure of a contained content at the time of storage or transportation and the contained content may attach to engaging parts to result in insufficient engagement or contaminate the contained content. Thus, there have been developed bags in which a closure means is separated from a contained content before opening and an easily peelable portion which is peeled open at the time of opening is provided (see patent literatures 3 and 4 below).
Conventionally, such an easily peelable portion is formed by bonding film pieces forming a packaging bag by a peelable seal. However, if an inner pressure acts in a packaging bag such as due to a fall at the time of storage or transportation, the easily peelable portion may be peeled open and its original purpose may not be fulfilled.
There are also packaging bags in which an easily peelable portion is provided at a part which becomes an aperture for the purpose of clearly showing opening by the peel opening of the easily peelable portion or reducing an inner pressure by the breakage of the easily peelable portion (see patent literatures 5, 6 below), but these packaging bags are not for preventing the easily peelable portion from being peeled open due to an inner pressure in the packaging bag.
Further, packaging bags each having another member such as a molded part as a spout member attached to a peripheral edge portion of the packaging bag beforehand to easily discharge a contained content are widely used. The spout member may be contaminated by being exposed to outside air and dust if it exposed to the outside of the packaging bag before opening such as at the time of transportation and storage. Further, H2O, O2 and the like may permeate through the spout member to cause oxidation, deterioration and the like of a contained content such as vitamin destruction. Due to such susceptibility to problems in hygiene management and quality management, a spout member is sealed between film pieces in some packaging bags (see patent literatures 7, 8).
However, any of, the spout members of the packaging bags disclosed in patent literatures below has a possibility that hands, fingers and the like touch the vicinity of the spout at the time of opening. Further, although the spout member is re-closable after being opened, it has to be used after being taken out from the separated film pieces, which presents problems in handling property and contamination preventing property.
Further, the spout member is easily movable even when being sealed in the packaging bag and subject to damage due to an external impact.
The present invention aims to provide a spout member used for a packaging bag which is opened by cutting off parts of peripheral portions of sealed film pieces to form an aperture, in which a closure means for freely opening and closing the aperture is protected from a contained content at the time of storage or transportation, and which has excellent protecting property even when an inner pressure acts in the packaging bag and excellent handling property and hygiene management performance at the time of supplying water or the like from the outside before, after and during use such as administration of water or medicine and includes a spout, the spout member having excellent contamination preventing property until the spout is opened and excellent contamination preventing property and handling property after the spout is opened, and to provide a packaging bag using such a spout member.
The present invention has the following constructions to solve the above problem.
(1) In a packaging bag formed by sealing peripheral portions of a plurality of film pieces and including an inlet portion and a spout portion at the peripheral portions, the inlet portion is opened as an inlet port by cutting off parts of the peripheral portions of the sealed film pieces to form an aperture by an unsealed portion, at least two holes are formed at the opposite sides of a part which becomes the inlet port at the peripheral portions near the inlet portion, and the holes serve as a suspension means for enabling the packaging bag to be suspended and a finger holding means.
(2) In the packaging bag according to (1), a part of the inlet portion on a line connecting the holes at the opposite sides of the part that becomes the inlet port is made more rigid than other parts.
(3) In the packaging bag according to (2), an openable and closable linear fastener portion is formed in the inlet portion on the line connecting the holes at the opposite sides of the part that becomes the inlet port.
(4) In the packaging bag according to any one of (1) to (3), the holes are circular or substantially circular holes having a diameter in the range of 8 to 30 mm.
(5) In the packaging bag according to any one of (1) to (3), peripheral edge portions of the holes are formed by perforation or half-cutting while leaving parts thereof uncut, the perforation or half-cutting is torn when the packaging bag is used, and the holes are formed in a state where parts of the film pieces are connected to a packaging bag main body.
(6) In the packaging bag according to any one of (1) to (3), the holes are slits having a length in the range of 30 to 60 mm.
(7) In the packaging bag according to any one of (1) to (6), the film pieces at peripheral edge portions of the holes are not sealed.
(8) In the packaging bag according to any one of (1) to (3), parts of the holes that become upper edge portions when the holes are used as the finger holding means have a downward convex shape.
(9) In the packaging bag according to (8), the film pieces at the upper edge portions of the holes are not sealed.
(10) In the packaging bag according to any one of (1) to (9), at least one of the holes is so arranged that the spout portion is located at a substantially vertically lower position when the packaging bag is suspended, using the hole as the suspension means.
(11) In a packaging bag in which a containing portion is formed by sealing a peripheral portion of one or more film pieces and the packaging bag is opened by cutting off a part of the peripheral portion of the sealed film piece to form an aperture by an unsealed portion, an openable and closable closure means including first and second members engageable with each other and extending over the entire width of the aperture and an easily peelable portion which extends over the entire width of the aperture, is adapted to isolate the closure means from the containing portion before opening and is peeled open to open the aperture at the time of opening are provided at the aperture; the closure means is formed by bonding an upper part of a first base member including the first member and an upper part of a second base member including the second member respectively to inner sides of film pieces forming the aperture and facing each other; and a bottom end portion of one base member is formed to be longer than that of the other base member and bonded to the other film piece opposite thereto by an easily peelable seal, thereby forming the easily peelable portion.
(12) In the packaging bag according to (11), the first and second base members are not exposed at an outer edge portion of a sealed portion formed by sealing the peripheral portion of the film piece.
(13) In the packaging bag according to (11) or (12), the closure means is a fastener seal projecting from a base portion and including a male first member and a female second member.
(14) In the packaging bag according to (13), the closure means is formed such that a tip portion of the male first member has an elliptical cross-sectional shape perpendicular to a longitudinal direction, a recess of a tip portion of the female second member has substantially the same cross sectional shape perpendicular to the longitudinal direction as the tip portion of the first member, and a clearance is formed between the tip portion of the first member and that of the second member only near a base portion of the first member when the first and second members are engaged.
(15) In the packaging bag according to any one of (11) to (14), an easily openable portion for enabling the peripheral portion of the film piece to be easily cut off is provided in a part which becomes an aperture and so formed that an opening end position cut off using the easily openable portion differs between the film pieces.
(16) In the packaging bag according to any one of (11) to (15), a spout portion is provided at the peripheral portion of the sealed film piece.
(17) A spout member comprises a spout portion including a base portion and a cylindrical portion projecting from the base portion; a sealing portion for sealing a tip portion of the cylindrical portion via a tearable weakened portion; and a cap portion, the weakened portion being torn by turning the cap portion to separate the sealing portion and the cap portion from the spout portion and simultaneously open the tip portion of the cylindrical portion, thereby forming a spout, wherein the cap portion is shaped to cover the entire cylindrical portion, and the cap portion and the spout portion include a locking mechanism capable of locking the cap portion to the spout portion.
(18) In the spout member according to (17), a plurality of annular projecting portions for locking a tube are formed on an outer surface of the cylindrical portion of the spout portion.
(19) In the spout member according to (17) or (18), the cap portion is capable of resealing the spout.
(20) In the spout member according to any one of (17) to (19), the weakened portion is formed by a thinned portion having a thickness of 0.15 mm or more and below 0.2 mm.
(21) In a packaging bag in which a containing portion is formed by a first sealing portion formed by sealing a peripheral portion of one or more film pieces and a spout member sealing portion is provided at the peripheral portion, the spout member sealing portion is formed by arranging the spout member according to (17) between two film pieces forming the packaging bag such that the cylindrical portion Of the spout portion projects from the containing portion, fixing the base portion of the spout portion between the film pieces in the first sealing portion, and sealing the cap portion by a second sealing portion formed by sealing the film pieces around the cap portion such that the cap portion is sandwiched between the film pieces; and the spout is opened and the cap portion is separated from the spout portion by cutting off the film pieces forming the spout member sealing portion at a side more toward a tip of the spout member than the base portion of the spout member and simultaneously turning the cap portion of the spout member together with the film pieces.
(22) In the packaging bag according to (21), an easily openable portion used to cut off the film pieces forming the spout member sealing portion is provided at the side more toward the tip of the spout member than the base portion of the spout member.
(23) In the packaging bag according to (21) or (22), the easily openable portion is formed such that an opening end cut off using the easily openable portion is so curved as to be closer to the base portion of the spout portion at an intermediate part than at an opening start position and an opening end position.
(24) In the packaging bag according to any one of (21) to (23), the easily openable portion is provided at a position more toward a tip of the cap portion than a skirt portion of the cap portion.
(25) In the packaging bag according to any one of (21) to (24), an inlet portion is provided at the peripheral portion of the sealed film piece.
(26) The packaging bag according to any one of (1) to (25) is for a tube-feeding enteral nutrient or tube-feeding enteral liquid diet.
In the packaging bag of the present invention, at least two holes are formed at the part that becomes the inlet port at the peripheral portions near the inlet portion and function as the suspension means for enabling the packaging bag to be suspended and the holding means in an operation of handling the packaging bag. Thus, upon supplying water or the like from the outside before, after and during use such as administration of water or medicine, the packaging bag is stably held to facilitate a cutting operation and provide excellent handling property and hygiene management performance. By bonding the bottom end portion of the base member including the closure means to the opposite other film piece, the closure means for freely opening and closing the aperture is isolated from the contained content before opening. Thus, the packaging bag is protected from contamination and the like by the contained content at the time of storage or transportation to provide excellent hygiene management performance and handling property. Further, even if an inner pressure acts in the packaging bag, a pressure is unlikely to act to peel open the easily peelable portion bonding the bottom end portion of the base member, wherefore pressure resistance is excellent. Further, since the above protecting property and pressure resistance can be easily realized by the base member including the closure means, manufacturing is easy and cost performance is excellent. Since the spout member of the present invention includes the cap portion capable of sealing the spout before opening and covering the spout also after opening, contamination preventing property and handling property are excellent at the time of and after opening. Further, since the spout member is sealed and sandwiched in the packaging bag of the present invention, hygiene and control management performances until opening and breakage preventing property of the sealing portion for sealing the spout are excellent, and the spout member can be opened without being touched, wherefore contamination preventing property is excellent.
a) to 7(d) are enlarged views showing another example of the embodiment of the hole in the present invention and
a) is a front view of a tap portion after the spout member of
a) is a front view of a spout portion after the spout member of
The present invention is described in more detail below with reference to the drawings.
An inlet portion 3 and a spout portion 4 are provided at the peripheral portion 2 of the packaging bag 1. The inlet portion 3 is provided at an upper side portion 2a of the peripheral portion 2 and an unsealed portion of the interior of the packaging bag projects upward by making sealed portions 2b, 2b at the opposite ends of the upper side portion 2a wide and becomes an inlet port after opening. At the inlet portion 3 is provided an easily openable portion 6 crossing from one sealed portion to the other sealed portion at an opposite side through the unsealed portion that becomes the spout. By gripping one end of an upper side of the easily openable portion 6 and pulling it along the easily openable portion 6 to cut off upper side portions of the sealed film pieces (a part of the peripheral portion), an aperture is formed by the unsealed portion to become an inlet port 3a, whereby the inlet portion is opened. The easily openable portion 6 is formed by half-cutting such as through laser irradiation. If the easily openable portion 6 is so formed that traces thereof in the respective two film pieces 1a, 1a forming the packaging bag 1 differ, opening end positions cut off along the easily openable portion 6 can be shifted between the film pieces, whereby the respective film pieces are more easily pinched and the inlet port is more easily opened. Note that, in the packaging bag 1 of
In the packaging bag 1, two holes 5, 5 penetrating through the film pieces are formed in the sealed portions 2b, 2b on the opposite ends of the upper side portion, which becomes a peripheral portion near the inlet portion 3, at the opposite sides of the inlet port 3a. The holes 5, 5 are a suspension means for enabling the packaging bag to be suspended. As shown in
In the present invention, by providing two or more holes at the opposite sides of the part, which becomes the inlet port, as the finger holding means for the packaging bag as described above, the packaging bag, particularly the vicinity of the inlet port can be reliably held by one hand with the inlet port opened. Thus, water and the like can be easily supplied and various problems such as spill of the contained content caused by a fall or tilt of the packaging bag, contamination of the inlet port Caused by contact with the interior of the packaging bag and the like and opening more than necessary can be reduced. Further, by using the holes also as the suspension means that enables the packaging bag to be suspended, the holding means can be easily formed without adding a separate member or the like. It is also possible to stably perform an opening operation by inserting a finger into one hole to hold the packaging bag while using the other hole as the suspension means.
The inlet portion of the packaging bag of the present invention is formed such that parts of the peripheral portions of the sealed film pieces are cut off to form the aperture, which becomes the inlet port, by the unsealed portion other than attaching a separate member such as a molded part to the peripheral portion. If the inlet port has a large diameter, the molded part as the member to be attached becomes larger. Thus, packaging bags become bulky when being stacked up for storage or transportation both before and after contained contents are contained, which is inconvenient. If the above construction is employed, packaging bags each including a large-diameter inlet port do not become bulky, are easily transported and can be manufactured at low cost. As compared with the case of using a molded part, the above construction of the inlet portion is subject to problems such as instability at the time of opening since the film pieces are cut off by being pulled by hand or using scissors or the like, the spill of the contained content caused by a fall or tilt of the packaging bag at the time of supplying water or the like, and contamination of the inlet port caused by contact with the interior of the packaging bag. However, the packaging bag can be stably held since two or more holes are formed at the opposite sides of the part, which becomes the inlet port, in the present invention.
It is sufficient to form at least two holes at the opposite sides of the part that becomes the inlet port. For example, three or more holes may be formed in consideration of the size of a packaging bag and a hand size difference. The arrangement of the holes is not particularly limited so long as the packaging bag can be more stably held by fingers substantially at the opposite sides of the part that becomes the inlet port.
The shape of the holes is not particularly limited so long as fingers are insertable at the time of handling the packaging bag. Circular or substantially circular holes like the holes 5 in the packaging bag of
A part of the hole which becomes an upper edge portion when the hole is used as the finger holding means may have a downward convex shape. With such a shape, the convex upper edge portion is bent when being held by the finger, the packaging bag is held at folded parts of the film pieces, and end portions of the film pieces are unlikely to touch the finger, which is preferable since the finger does not get sore. The film pieces at the upper edge portion of the hole may not be sealed to become an unsealed portion. If the film pieces at the upper edge portion of the hole are not sealed, the convex upper edge portion is more easily bent, which is more preferable, since the unsealed portion is softer and more flexible than the sealed portion.
In the present invention, a part of the inlet portion on a line connecting the holes at the opposite sides of the part that becomes the inlet port is preferably made more rigid than other parts to increase stability and facilitate a handling operation when the packaging bag is held by fingers. By employing such a construction, the film pieces of the packaging bag main body are unlikely to be wrinkled at the time of opening, thereby facilitating an opening operation. In addition, the inlet port is opened only by being lightly pushed from left and right sides by the fingers inserted in the holes of the holding means after opening, wherefore a pouring operation can be more stably and easily performed. After the pouring operation, the inlet port returns to its original shape only by relaxing the finger force, which is preferable also in hygiene management.
As a method for making the part on the line connecting the holes at the opposite sides of the part that becomes the inlet port more rigid than other parts, there is a method for forming an openable and closable linear fastener portion on the line connecting the holes at the opposite sides of the part that becomes the inlet port. The linear fastener portion has advantages of easy hygiene management because the inlet port can be closed after the supply through the inlet port and, simultaneously, can increase the rigidity on the line. Besides, a member having a higher rigidity than the film pieces forming the packaging bag may be attached in a strip on the line.
The packaging bag of the present invention includes the spout portion aside from the inlet portion at the peripheral portion 2. The spout portion needs to be so arranged that the contained content can be discharged in a suspended state since the packaging bag is suspended by the suspension means at the time of discharge, and is preferably provided at a position facing the suspension means, i.e. at a position facing the inlet port. In
In the packaging bag 1 of
In the present invention, the construction of the spout portion is not limited to the above. Besides, a pipe may be tucked in between the film pieces forming the packaging bag main body and exposed by cutting off parts of the film pieces, and a tube or the like may be connected to an end of the pipe to discharge the contained content to the outside. The material, size and attachment method of the above spout member are not particularly limited so long as the contained content is not affected and desired sealing property can be ensured.
In the embodiment of
In the packaging bag of the present invention, a through hole formed in the sealed portion or a separately formed suspension means such as a hook may be provided in addition to the above suspension means that doubles as the holding means.
The packaging bag of the present invention is not limited to the above embodiment, and the following arrangement of the inlet portion and the spout portion may be, for example, cited as the one that enables the contained content to be discharged when the packaging bag is suspended.
A part 56 which becomes an aperture at the time of opening is formed in an upper side of a packaging bag 53 of
In the packaging bag 53 of
The part 56 of the packaging bag of
In the packaging bag of the present invention, the easily peelable portion is formed only by causing the base members formed with the closure means to extend downward and bonding them to the film pieces to attach the closure means to the film pieces forming the packaging bag. Thus, the closure means can be isolated from the contained content to prevent contamination thereof by a simple structure. Further, as compared with the case of bonding the film pieces, a pressure is unlikely to act to peel the easily peelable portion and pressure resistance, hygiene management performance and handling property are excellent. Furthermore, since the above properties can be easily realized by the base members provided with the closure means, manufacturing is easy and cost performance is excellent.
It does not matter which of the first and second members of the closure means is formed on the base member whose bottom end portion is longer than that of the other base member to form the easily peelable portion.
Note that, in the packaging bag 53 of
In the packaging bag 53 of
In the embodiment of
The packaging bag of the present invention is preferably formed such that the first and second base members formed with the first and second members as the closure means are not exposed at an outer edge portion of the sealed portion formed by sealing the peripheral portions of the film pieces. Since the base members are not exposed at the outer edge portion of the sealed portion, i.e. the end portions of the closure means and the easily peelable portion are not exposed at the outer edge portion of the sealed portion, the strength of the sealing portion is not reduced and leakage of the contained content and a reduction in sealing property caused by breakage such as at the time of a fall are unlikely to occur. Particularly, since the easily peelable portion is easily peelable, if the end portion thereof is exposed at the outer edge portion of the sealed portion, the interior of the packaging bag communicates with the outside to cause leakage of the contained content and a hygienic problem such as when the easily peelable portion is peeled open due to a damage or the like at the time of fall or handling.
In the packaging bag of the present invention, when the closure means is the fastener seal composed of the male first member and the female second member projecting from the base portions as in the above embodiment, the sealing property of the part that becomes the aperture is more effective. Unless the fastener seal is isolated by the easily peelable portion as in the present invention, engaging parts of the fastener seal may be disengaged due to an inner pressure caused by the contained content at the time of storage or transportation and the contained content adheres to the engaging parts to result in insufficient engagement.
In the packaging bag of the present invention, the fastener seal is preferably formed such that a tip portion of the male first member has an elliptical cross-sectional shape perpendicular to a longitudinal direction, a recess of a tip portion of the female second member has substantially the same cross sectional shape perpendicular to the longitudinal direction as the tip portion of the first member, and a clearance is formed between the tip portion of the first member and that of the second member only near the base portion of the first member when the first and second members are engaged.
A spout member S of
In the spout portion of the present invention, the “tearable weakened portion” means a part worked to reduce material strength or apart having a lower strength than other parts by being thinned or narrowed.
The cap portion 72 in the spout member S of
The cap main body 74 is shaped to entirely cover and protect the cylindrical portion 80 of the spout member S, and it is preferable in terms of preventing breakage that a clearance which cannot be resealed is not formed between the inner surface of the cap main body and the outer surface of the cylindrical portion. The supporting portion 75 supports the sealing portion 81 for sealing the tip portion of the cylindrical portion 80 and prevents the sealing portion 81 from falling after opening. The sealing portion 81 seals, the tip portion of the cylindrical portion 80 via the tearable weakened portion 81a circumferentially formed on the tip portion of the cylindrical portion before opening as shown in
The opening assisting portions 76 are a pair of plate portions bulging out to the left and right from the tip portion of the cap portion. The opening assisting portions are preferably provided to easily turn the cap portion at the time of opening. The shape of the opening assisting portions is not particularly limited and may have a substantially rectangular shape, a semicircular shape and another shape in addition to the shape obliquely projecting downward as in the spout member of
The spout portion 73 of the spout member S of
The base portion 85 has a boat shape bulging out to the left and right and includes a plurality of linear reinforcing portions 85a on a side portion to increase strength and adhesion to the sealing portion. The shape of the base portion is not particularly limited, but it is preferable in terms of easy manufacturing and adhesion to the sealing portion to have a boat shape.
Two locking portions 83 are provided on the upper surface of the base portion 85 and two projecting portions 84 are provided on the side surface of the cylindrical portion 83. These constitute the locking mechanism together with the flange portions 77 and the cut portions 78 of the cap portion 72. The flange portions 77 of the cap portion 72 are locked by the locking portions 83 of the spout portion 73 to prevent the cap portion 72 from moving in a vertical direction. Further, the cut portions 78 of the cap portion 72 are locked by the projecting portions 84 to prevent the cap portion 72 from turning to the left and right. Normally, when no external force acts to turn the cap portion to the left or right, the cap portion 72 is locked to the spout portion 73. When a force acts to turn the cap portion to the left or right, the cap portion 72 is unlocked due to the flexibility of the cut portions 78 and the projecting portions 84 and the flange portions 77 turn along recessed portions of the locking portions 83. When the cut portions 78 turn 90° up to the projecting portions 83, the cap portion and the spout portion can be unlocked at intervals between the flange portions 77. Since sealing by the sealing portion is eliminated at this state at the time of opening, the cap portion can be separated to open the spout and, by performing a reverse operation, the cap portion can be locked to the spout portion to reseal the spout. Note that the locking mechanism in the present invention is not limited to the above.
In the spout member of the present invention, the annular projecting portions for locking the tube are preferably formed on the outer surface of the cylindrical portion of the spout portion as in the above embodiment. Since a plurality of types of tubes with different diameters are to be connected to the spout, various tubes can be firmly connected without using a connecting jig by providing a plurality of annular projecting portions with different outer diameters conforming to the inner diameters of the tubes for locking the tubes. Of course, one annular projection may be provided in the case of use only for specific tubes.
The spout member of the present invention can be manufactured by injection molding or other molding of a thermoplastic resin such as polyethylene or polypropylene generally used for spout members. If the spout member is formed as described above, the sizes of the entire spout member and the respective parts are not particularly limited within such a range as not to prevent the functions of the present invention and set according to the vicinity, discharge rate and the like of the contained content to be discharged.
A further embodiment of the packaging bag using the spout member of the present invention is shown below.
In the packaging bag 86 of
In the packaging bag of
Since the spout member is sealed in the packaging bag of the preset invention by the film pieces, hygiene management performance until the opening of the spout member is excellent. Further, even if the spout member is made of a material having low barrier property such as polyolefin, the barrier property of the spout portion is improved by providing the film pieces forming the packaging bag with barrier property. Further, a function such as a light blocking effect that is difficult to impart can be imparted to the entire packaging bag by imparting this function to the film pieces forming the packaging bag, wherefore quality management performance is also excellent. Furthermore, since the spout member is sandwiched by the film pieces, it is unlikely to move in the packaging bag and breakage preventing property such as prevention of unintended opening caused such as by breakage of the weakened portion is excellent. As described above, contamination preventing property is excellent since the spout can be opened without touching the spout member, and the spout is easily opened.
To sandwich the cap portion between the film pieces in the packaging bag of the present invention, the range of the second sealed portion is so set that the cap portion is held by the surrounding sealed portion without being fixed to the film pieces. If the second sealed portion is shaped in conformity with the outer shape of the cap portion, retention property is improved to improve breakage preventing property and easy opening. Thus, particularly when the cap portion is shaped to include the opening assisting portions as in the above embodiment, the second sealed portion may bulge out or an auxiliary sealed portion as a separated part of the second sealed portion may be provided below the opening assisting portions as shown in
The spout member sealing portion 95 is provided with an easily openable portion 97 to cut off the film pieces 95a, 95a at the side more toward the tip than the base portion 85 of the spout member. By providing the spout member sealing portion with the easily openable portion as described above in the packaging bag of the present invention, the film pieces can be easily cut off to realize easy opening and it can be prevented that the vicinity of the tip of the spout member sealing portion is cut off by mistake and fingers or the like touch the spout member sealed inside. The easily openable portion is formed such as by a method for forming a half-cut groove in the film pieces forming the packaging bag by a laser beam, a method for forming another layer after base films of the film pieces are perforated or a method for forming a cut having a curved, straight, triangular or other shape in the end portion of the sealed portion or by clearly indicating an opening position to be cut by scissors or the like by printing or the like for cost reduction. These methods may be combined. Further, if the easily openable portion 97 is provided at aside more toward the tip than a skirt portion of the cap portion of the spout member (corresponding to the flange portions 77 and their vicinities in the spout member S of
In the present invention, it is preferable to form the easily openable portion such that the opening ends cut off using the easily openable portion are so curved as to be closer to the base portion of the spout portion at an intermediate part than at an opening start position and an opening end position since the spout member is easily opened together with the film pieces with a smaller force.
In the present invention, the arrangement and construction of the spout member sealing portion are appropriately set according to the application and the like of the packaging bag. Particularly when the contained content is a nutrient or liquid diet, the spout member sealing portion needs to be so arranged that the contained content can be discharged at the time of suspension since the packaging bag is suspended by the suspension means at the time of discharge. The spout member sealing portion is preferably provided at a position facing the suspension means such as a hole 94 in the packaging bag 86 of
The packaging bag of the present invention may include an inlet portion at the peripheral portions of the sealed film pieces when the contained content is the one that requires the supply of medicine, water or the like such as a nutrient or liquid diet. An inlet portion 89 is formed in an upper part of the packaging bag 86 of
In the packaging bag 86 of
In the packaging bag 86 of
In the present invention, a single film piece may be folded or a plurality of film pieces may be bonded to form the packaging bag main body. The material of the film piece is not particularly limited and materials conventionally used for pouches are usable. Such materials include, for example, composite films produced by laminating olefin-containing thermally adhesive resins as sealant layers such as low-density polyethylenes, linear low-density polyethylenes, ethylene-vinyl acetate copolymers and polypropylenes on various films as base materials such as biaxially-oriented polyolefin resin films, biaxially-oriented polyamide resin films, biaxially-oriented polyester resin films and ethylene-vinyl alcohol copolymer films. Further, in terms of improving protection for contained content, films in which a plurality of single layer films, metal foils and composite films are laminated on the above composite films and films in which silica, aluminum oxide and the like are laminated on the above composite films may also be used. Particularly, if a film in which an aluminum oxide layer is laminated on a laminate film of biaxially-oriented polyethylene terephthalate and biaxially-oriented polyamide is used as a base material, barrier property and aroma retention property are excellent and it becomes possible to use a pinhole testing machine or a metal detector and heat by microwaves after filling. The respective film pieces used may have a general thickness of 10 to 150 μm and the entire size thereof can be appropriately set according to a contained amount. The packaging bag is formed by sealing the peripheral portions of the sealant layers by thermal bonding or the like depending on the construction of the film pieces. Note that, if a retort sterilization process needs to be performed, the materials of the film pieces, the spout portion and the like forming the packaging bag are accordingly selected beforehand.
The shape of the containing portion of the packaging bag of the present invention is not particularly limited so long as it is formed by sealing the peripheral portions of the film pieces. However, such as when the packaging bag of the present invention is used to contain a tube-feeding enteral nutrient or tube-feeding enteral liquid diet, a gusset portion may be provided on a bottom surface portion or the like in terms of operability at the time of transportation and dissolving. In the case of providing a gusset portion, self-standing property of the packaging bag is improved and the contained amount is also increased. The gusset portion may be formed, for example, by arranging a film piece forming the gusset portion only on the bottom surface portion between the two film pieces forming a principal part of the main body. A gusset portion may also be provided on a side surface portion where neither the inlet portion nor the spout portion is provided or on a ceiling surface portion for an increase in the contained amount or another purpose.
The seal form and seal width of the peripheral portions of the film pieces at the time of forming the containing portion of the packaging bag of the present invention are also not particularly limited so long as the containing portion is sealable. The shape and width may be so changed that hole(s), a hooking portion and the like as in the above embodiment can be formed.
A packaging bag 1 having a similar construction as in
Using laminate films in which a polyethylene terephthalate (PET) film having a thickness of 12 μm, a polyethylene terephthalate (PET) film having a thickness of 12 μm and barrier property and including an aluminum oxide (Al2O3) thin film, a polyamide (PA) film having a thickness of 15 μm and a linear low-density polyethylene (LLDPE) film having a thickness of 100 μm were successively laminated via adhesive layers as the film pieces 53a, 53a in the packaging bag 53 of
The aperture of the packaging bag of Example 2 was opened, 600 ml of water was filled through the aperture, the packaging bag was horizontally statically placed with the fastener seal closed to close the aperture, and leakage through the fastener seal was visually confirmed for 10 minutes with and without application of pressure as shown in Table-1. 30 bags were tested. A test result is shown in Table-1.
It is understood from the result of Table-1 that the fastener seal in the packaging bag of the present invention has excellent pressure resistance.
A cap portion shaped as shown in
A spout member was formed as in Example 3 except that the thickness of a thinned portion was 0.18 mm.
A spout member was formed as in Example 3 except that the thickness of a thinned portion was 0.15 mm.
Using laminate films in which a polyethylene terephthalate (PET) film having a thickness of 12 μm, a polyethylene terephthalate (PET) film having a thickness of 12 μm and barrier property and including an aluminum oxide (Al2O3) thin film, a polyamide (PA) film having a thickness of 15 μm and a linear low-density polyethylene (LLDPE) film having a thickness of 100 μm were successively laminated via adhesive layers as the film pieces in the packaging bag 86 of
A packaging bag was fabricated as in Example 6 except that the spout member of Example 4 was used as the spout member S.
For each of the spout members of Examples 3 to 5, the cap portion was turned to tear the weakened portion (thinned portion) and separate the cap portion from the spout portion, thereby opening the spout, and a fracture surface of the spout was visually observed. A result is shown, in Table-2. It is understood from the result of Table-2 that roughness and stringiness were found on the fracture surface of only the spout member of Example 3 including the thinned portion having a thickness of 0.2 mm. The cap portion can be actually used even if having some roughness or stringiness, but is preferably free from roughness and stringiness.
A test was conducted 10 times in which 400 ml of water was contained in each of the packaging bags of Examples 6 and 7, the sealed packaging bag was dropped from a height of 1.2 m with the spout portion faced downward, and leakage from the spout portion was visually confirmed every time the packaging bag was dropped. For the packaging bag from which no leakage was confirmed up to the 10th drop test, a split in the thinned portion of the sealing portion was confirmed by a dye penetrant testing liquid. As a Comparative Example 1, a similar test was conducted for the exposed spout member of Example 4 without being covered by the film pieces. A result is shown in Table-3. It is understood from the result of Table-3 that the packaging bag of the present invention has excellent breakage preventing property of the spout portion even if the weakened portion is thinned to ensure a smooth fracture surface free from roughness in addition to easy opening and excellent hygiene management performance and quality management performance brought about by sandwiching the spout member between the film pieces.
Since the packaging bag of the present invention is handled such as for supply and opening of the inlet port by being stably and hygienically held, it can be suitably used for application with a possibility of pouring a liquid or the like from the outside besides discharging a contained content, particularly as a packaging bag for containing a tube-feeding enteral nutrient or tube-feeding enteral liquid diet while enabling water or the like to be supplied from the outside before, after and during the discharge of the contained content. Further, since the closure means is protected from contamination and the like by the contained content at the time of storage or transportation, hygiene management performance and handling property are excellent. Furthermore, since having excellent pressure resistance when an inner pressure acts in the packaging bag, the packaging bag of the present invention can be suitably used as a packaging bag including a closure means at an aperture for hygiene and control management of a contained content and particularly suitable as a packaging bag for containing a tube-feeding enteral nutrient or tube-feeding enteral liquid diet which requires hygiene management performance. Further, the packaging bag using the spout member of the present invention has excellent hygiene property of the spout member before opening, is less subject to breakage and capable of resealing to cover the spout. Thus, this packaging bag has excellent handling property, is easily manufactured and has excellent cost performance, wherefore the packaging bag is suitable for packaging of mass-produced goods.
Number | Date | Country | Kind |
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2008-226458 | Sep 2008 | JP | national |
2008-323805 | Dec 2008 | JP | national |
2009-024197 | Feb 2009 | JP | national |
2009-044058 | Feb 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/065262 | 9/1/2009 | WO | 00 | 4/22/2011 |