The disclosure relates to a spout pouch in which a spout is attached to a pouch main body.
As a container for accommodating liquid contents, such as drinking water or a liquid detergent, there has been known use of a spout pouch in which a spout serving as an dispensing outlet is attached to a pouch main body formed by thermally fusing a plurality of resin films, and a spout pouch in which a spout is attached, in a transverse direction, to a side gusset film of a pouch main body formed by thermally fusing a plurality of films (e.g., see JP 2012-121611 A and JP 2020-132177 A).
Further, as a method of attaching a spout of such a spout pouch, there has also been generally known a method of arranging a flange of the spout so that the flange faces a spout attachment film, and fixing the flange to the spout attachment film by means such as thermal fusing.
However, in the spout pouch in the known related art of JP 2012-121611 A and JP 2020-132177 A, the problem arises that, when the spout pouch is dropped or the like, the spout attachment film may be damaged in the vicinity of a flange outer peripheral edge due to a weight of the contents, breaking the pouch main body starting from the vicinity of the flange outer peripheral edge.
The breakage of the pouch main body is presumably caused by the spout rotating (tilting) with respect to the spout attachment film when the spout pouch is dropped, a moment load being applied to the vicinity of the flange outer peripheral edge, and the vicinity of the flange outer peripheral edge, with the moment load applied, striking the floor or the like.
Further, in the spout pouch in the known related art of JP 2020-132177 A, in a usage mode in which the pouch is lifted to dispense the liquid contents or the like, the spout may unexpectedly move due to the weight of the liquid contents contained in the spout or the like at the time of dispensing the liquid contents, resulting in the problem that an orientation of a dispensing cylindrical portion of the spout is difficult to set, making it difficult to dispense the liquid contents.
The disclosure has been made to solve these problems, and an object of the disclosure is to provide a spout pouch that, with a simple configuration, improves an ease of dispensing liquid contents through a spout, and suppresses breakage of a pouch main body starting from the vicinity of a flange outer peripheral edge.
The disclosure solves the problems described above, in which a spout pouch includes a pouch main body and a spout attached to the pouch main body. The pouch main body includes a spout attachment film to which the spout is attached, and a side film connected to the spout attachment film by a connection seal formed on both sides of the spout attachment film in a transverse direction. The spout attachment film includes a flange facing region where a flange of the spout faces the spout attachment film. The pouch main body includes a shape control sealing portion formed by fusing a portion of the spout attachment film positioned inward of the connection seal in the transverse direction and the side film. The shape control sealing portion includes a portion positioned in a region between the flange facing region and the connection seal in the transverse direction.
Further, the disclosure further solves the problems described above, in which a spout pouch includes a front side film, a rear side film, a side gusset film disposed between the front side film and the rear side film at a pouch side portion and thermally fused to the front side film and the rear side film by a side seal, and a spout attached to the side gusset film. The side gusset film includes a front side sealing region thermally fused to the front side film at the side seal, a rear side sealing region thermally fused to the rear side film at the side seal, and a non-sealing region that is a region inward of the front side sealing region and the rear side sealing region. The non-sealing region includes a front side outer edge that is a boundary with the front side sealing region, and a rear side outer edge that is a boundary with the rear side sealing region. The front side outer edge and the rear side outer edge each include a base edge portion, the base edge portion of the front side outer edge and the base edge portion of the rear side outer edge being disposed spaced apart from each other in a front-rear direction, and an upper side inclined edge portion extending from an upper end of the base edge portion to an upper end coupling portion coupling an upper end of the front side outer edge and an upper end of the rear side outer edge. At least a portion of a flange of the spout is disposed facing a region between the upper side inclined edge portion of the front side outer edge and the upper side inclined edge portion of the rear side outer edge.
The disclosure further solves the above described problems, in which a spout pouch includes a pouch main body and a spout attached to the pouch main body. The pouch main body includes a spout attachment film to which the spout is attached. The spout includes a flange disposed facing the spout attachment film. The flange includes a flange fixing portion fixed to the spout attachment film, and a flange buffering portion formed in at least a partial region of an outer periphery of the flange fixing portion and not fixed to the spout attachment film.
According to claim 1 of the invention, the pouch main body includes the shape control sealing portion formed by fusing a portion of the spout attachment film positioned inward of the connection seal in the transverse direction and the side film, and the shape control sealing portion includes the portion positioned in a region between the flange facing region and the connection seal in the transverse direction, thereby making, by formation of the shape control sealing portion, a transverse direction interval between sealing portions on both sides in the transverse direction narrower than a peripheral area. This makes it possible to adjust the state of the spout attachment film in the vicinity of a flange outer peripheral edge where breakage is likely to occur so that the spout attachment film is recessed toward a pouch inner side, lessen the likelihood of the spout attachment film in the vicinity of the flange outer peripheral edge hitting the floor or the like, and to alleviate tension of the spout attachment film in the vicinity of the flange outer peripheral edge, and thus suppress breakage of the pouch main body starting from the vicinity of the flange outer peripheral edge, even in a case in which the spout pouch is dropped.
According to claims 2 and 3 of the invention, the spout is attached at a position, among a first side and a second side in a longitudinal direction, closer to the second side than to a center of the spout attachment film in the longitudinal direction, and the pouch main body includes, as the shape control sealing portion, a first shape control sealing portion including a portion positioned in a region between the first facing region and the connection seal in the transverse direction. This makes it possible to suppress breakage of the pouch main body starting from the vicinity of a portion of the flange outer peripheral edge facing the first side in the longitudinal direction where breakage is likely to occur when the spout pouch is dropped or the like. Further, when the spout is attached closer to the second side than the center of the spout attachment film in the longitudinal direction, the spout is inclined toward the second side due to the spout attachment film bulging outward by the weight of the liquid contents. However, because the inclination of the flange can be adjusted so that the spout faces the first side by formation of the first shape control sealing portion, the posture (orientation) of the spout can be corrected.
According to claim 4 of the invention, a second shape control sealing portion includes a portion positioned in a region between the second facing region and the connection seal. This makes it possible not only to suppress breakage in the vicinity of a portion of the flange outer peripheral edge facing the second side in the longitudinal direction where breakage is likely to occur when the spout pouch is dropped or the like, but also to adjust the inclination of the flange so that the spout faces the second side by the formation of the second shape control sealing portion, and thus correct the posture of the spout, such as keep the spout from facing excessively toward the first side, by the formation of the first shape control sealing portion and, as a result, ensure design freedom in terms of a transverse width of the first shape control sealing portion and the like.
According to claim 5 of the invention, a transverse direction dimension from the connection seal to an innermost top portion of the first shape control sealing portion is set to be equal to or greater than a transverse direction dimension from the connection seal to an innermost top portion of the second shape control sealing portion. This makes it possible to appropriately maintain the posture of the spout by the formation of the first shape control sealing portion and the second shape control sealing portion.
According to claim 6 of the invention, an end portion on the second side of the first shape control sealing portion in the longitudinal direction is set at a position lateral of the flange facing region in the transverse direction. As a result, when the spout pouch is dropped or the like, it is possible to induce deformation of the spout attachment film, bending the spout attachment film and the connection seal starting from the vicinity of the end portion on the second side of the first shape control sealing portion and rotating the spout toward the second side about an axis extending in the transverse direction through the flange, and thus guide the spout pouch into a state in which the spout can retract to a pouch inner side, thereby preventing a strong force from acting on the spout due to contact with the floor or the like when the spout pouch is dropped or the like.
According to claim 7 of the disclosure, the pouch main body includes, as the shape control sealing portion, a second shape control sealing portion including a portion positioned in a region between the second facing region and the connection seal in the transverse direction. This makes it possible to suppress breakage of the pouch main body starting from the vicinity of a portion of the flange outer peripheral edge facing the second side in the longitudinal direction where breakage is likely to occur when the spout pouch is dropped or the like.
According to claim 8 of the invention, the shape control sealing portion is formed on both sides with the flange facing region interposed therebetween. This makes it possible to favorably exhibit the effect of preventing breakage of the pouch main body starting from the vicinity of the flange outer peripheral edge by the shape control sealing portions.
According to claim 9 of the invention, the shape control sealing portion is formed continuously with the connection seal. This makes it possible to prevent the liquid contents from remaining between the connection seal and the shape control sealing portion, which tends to occur when the shape control sealing portion is formed independently of the connection seal.
According to claim 10 of the invention, at least a portion of a flange of the spout is disposed facing a region between the upper side inclined edge portions of the side gusset film. This makes it possible to narrow an interval between an inner edge of the sealing region (side seal) of the side gusset film and the flange outer peripheral edge to restrain movement of the spout without affecting the self-standing property of the pouch main body and the like, and thus favorably define the orientation of the dispensing cylindrical portion of the spout and improve the ease of dispensing the liquid contents through the spout. That is, by arranging the flange of the spout in the region between the upper side inclined edge portions, which has a narrow transverse width in the front-rear direction as compared with the region between the base edge portions, it is possible to not only narrow the interval between the inner edge of the sealing region (side seal) of the side gusset film and the flange outer peripheral edge, but also, because the region between the upper side inclined edge portions is an area of the side gusset film that is positioned on the upper side in a state in which the spout pouch is placed on a placement surface, and is an area in which a design change of the edge portion shape does not affect the self-supporting property of the pouch main body and the like, to freely change the design of the edge portion shape and favorably restrain the movement of the spout.
Further, according to claim 10 of the invention, the region between the upper side inclined edge portions of the side gusset film is an area that inclines inward of the pouch body toward the upper side in a state in which the spout pouch is placed on a placement surface and thus, even when the spout pouch is dropped with the position of the flange of the spout recessed inward of the pouch main body, it is easy to make it difficult for the side gusset film in the vicinity of the flange outer peripheral edge to come into contact with the floor or the like, making it possible to suppress breakage of the pouch main body starting from the vicinity of the flange outer peripheral edge and inwardly retract the tip end position of the dispensing cylindrical portion of the spout into the pouch main body as compared with a case in which the spout is mounted in a region between the base edge portions of the side gusset film.
According to claim 11 of the invention, the upper side inclined edge portion is constituted by at least two inclined portions having different inclination angles with respect to an up-down direction. This makes it possible to adjust the inclination angles of these portions to adjust the edge portion shape of the upper side inclined edge portion, and thus narrow the interval between the inner edge of the sealing region (side seal) of the side gusset film and the flange outer peripheral edge as well as the interval between the upper inclined edge portions (side seals), and favorably adjust the inclination angle of the flange with a simple structure.
According to claim 12 of the invention, the upper side inclined edge portion includes a gently inclined portion connecting a portion positioned above and inward in the front-rear direction relative to the upper end of the base edge portion, and a steeply inclined portion connecting an upper end of the gently inclined portion and an upper end coupling portion, and at least a portion of the flange of the spout is disposed facing a region between the gently inclined portion of the front side outer edge and the gently inclined portion of the rear side outer edge. This makes it possible to narrow the interval between the inner edge of the sealing region (side seal) of the side gusset film and the flange outer peripheral edge to favorably restrain the movement of the spout while keeping a space above the spout attachment position in the liquid contents accommodating portion in the pouch main body from becoming large in the up-down direction, and narrow the interval between the upper side inclined edge portions (side seals) in the region of the side gusset film where the spout is attached to recess the position of the spout inwardly in the pouch main body.
Further, according to claim 12 of the invention, the spout is attached in a region between the gently inclined portions where the inclination angle inclined inwardly in the pouch main body toward the upper side is gentle, making it possible to reduce the inclination angle of the flange relative to the up-down direction of the pouch main body and adjust the extending direction of the dispensing cylindrical portion of the spout downward. This makes it possible to increase the volume of the liquid contents that can be accommodated in the pouch main body while suppressing so-called back leaks of the liquid contents (a phenomenon in which the liquid contents leaking from a tip end of the dispensing cylindrical portion runs down the lower surface of the outer peripheral surface of the dispensing cylindrical portion, which occurs when the dispensing cylindrical portion of the spout is facing diagonally upward after the liquid contents are dispensed).
According to claims 13 and 14 of the invention, at least one of the front side sealing region and the rear side sealing region includes a control sealing portion positioned inward of a first virtual line in the front-rear direction, and the control sealing portion includes an area positioned in a region between a lower half of the flange facing region and the front side sealing region or the rear side sealing region in the front-rear direction. This makes it possible to not only narrow the interval between the inner edge of the sealing region (side seal) of the side gusset film and the flange outer peripheral edge in the lower half of the flange facing region to more reliably restrain the movement of the spout, but also adjust the inclination of the flange by formation of the control sealing portion so that the tip end side of the dispensing cylindrical portion of the spout faces downward.
According to claim 15 of the invention, the liquid contents are accommodated in a liquid contents accommodating portion of the spout pouch in an amount, in an unopened state, equal to or less than a volume of a portion of the liquid contents accommodating portion below a virtual line obtained by extending a lower end edge of an inner peripheral surface of a dispensing hole of the spout in an extending direction of the lower end edge, when viewed in the front-rear direction. This makes it possible to keep the dispensing cylindrical portion of the spout from being at an upward incline after dispensing the liquid contents and thus prevent the occurrence of so-called back leaks of the liquid contents in which the liquid contents leaking from the tip end of the dispensing cylindrical portion run down the lower surface of the outer peripheral surface of the dispensing cylindrical portion.
According to claims 16 to 19 of the invention, the flange includes a flange buffering portion formed in at least a partial region of an outer periphery of the flange fixing portion and not fixed to the spout attachment film. This makes it possible to bend the spout attachment film at a portion corresponding to the outer peripheral edge of the flange when the spout attachment film moves relative to the flange toward one of the inner side and the outer side of the pouch, and bend the spout attachment film at a portion corresponding to the outer peripheral edge of the flange fixing portion when the spout attachment film moves relative to the flange toward the other of the inner side and the outer side of the pouch. As a result, when a user lifts up the spout pouch by holding the spout or the like, it is possible to avoid film damage caused by a bending load repeatedly acting on a specific location of the spout attachment film in the vicinity of the flange outer peripheral edge, thereby suppressing breakage of the pouch main body starting in the vicinity of the flange outer peripheral edge.
According to claims 20 to 23 of the invention, by formation of the flange buffering portion, it is possible to suppress the breakage of the pouch main body starting from the vicinity of a portion of the flange outer peripheral edge facing the first side or a portion of the flange outer peripheral edge facing the second side in the longitudinal direction, which is a portion where breakage is likely to occur.
According to claims 24 and 25 of the invention, the flange buffering portion includes a retracted portion including an outer peripheral side tip end portion positioned on a side away from the spout attachment film. This makes it possible to suppress application of an excessive force to the spout attachment film due to contact with the flange outer peripheral edge.
According to claim 26 of the invention, the pouch main body includes a first shape control sealing portion formed by fusing a portion of the spout attachment film positioned inward of the connection seal in the transverse direction and the side film, and the first shape control sealing portion includes a portion positioned in a region between the flange facing region and the connection seal in the transverse direction, thereby making, by formation of the first shape control sealing portion, a transverse direction interval between sealing portions on both sides in the transverse direction narrower than a peripheral area. This makes it possible to adjust the state of the spout attachment film in the vicinity of the flange outer peripheral edge where breakage is likely to occur so that the spout attachment film is recessed toward the pouch inner side, lessen the likelihood of the spout attachment film in the vicinity of the flange outer peripheral edge hitting the floor or the like, and to alleviate tension of the spout attachment film in the vicinity of the flange outer peripheral edge, and thus suppress breakage of the pouch main body starting from the vicinity of the flange outer peripheral edge, even in a case in which the spout pouch is dropped.
A spout pouch 110 according to an embodiment of the disclosure will be described below with reference to the drawings.
The spout pouch 110 accommodates liquid contents, such as drinking water or a liquid detergent, and is configured, as illustrated in
As illustrated in
The pouch main body 120 is configured as a so-called transverse gusset-type pouch with gusset portions formed on both side portions and, as illustrated in
The films 130, 140, 150, 160 are each formed as a resin film having a thermal fusing layer on at least one side thereof, and disposed so that the thermal fusing layers face each other at locations where the films are thermally fused to each other.
Note that, in
As illustrated in
As illustrated in
Further, the spout attachment film 130 includes a spout through-hole 132 formed penetrating in a front-rear direction.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Further, at predetermined locations (e.g., locations Aa illustrated in
As illustrated in
As illustrated in
With the first shape control sealing portions 127 formed in this way, it is possible to move the first facing region 131a side of the flange 171 fixed to the spout attachment film 130 to a pouch inner side, move the second facing region 131b side of the flange 171 to a pouch outer side, and adjust an inclination of the flange 171 so that the spout 170 faces the first side (upper side). Further, with the inclination of the flange 171 adjusted in this way, it is possible to suppress the occurrence of a buckling-induced portion that tends to be formed in the vicinity of an end portion on the second side (lower side) of the seal base portion 122a of the first connection seal 122.
Note that, although not illustrated, the first shape control sealing portion 127 may be formed so as to further include a portion positioned in a region between the second facing region 131b on the second side (lower side) of the flange facing region 131 and the first connection seal 122 in the transverse direction Xa in addition to the portion positioned in a region between the first facing region 131a on the first side (upper side) of the flange facing region 131 and the first connection seal 122 in the transverse direction Xa.
As illustrated in
As illustrated in
As illustrated in
Note that, in the present embodiment, the innermost top portion 127a is formed in a dot shape (top dot shape). However, the innermost top portion 127a may be formed with a length in the longitudinal direction Ya, in other words, with an inner edge portion linearly extending in the longitudinal direction Ya.
Further, as illustrated in
Further, in the present embodiment, the inner side edge portions 127b, 127c are each formed in a curved shape protruding inward in the transverse direction Xa, but the specific mode may be any mode. For example, the inner side edge portions 127b, 127c may each be formed in a linear shape, may be formed in a curved shape protruding outward in the transverse direction Xa, or may be formed by combining one or more of the curved lines having a protruding shape or a recessed shape and the straight lines described above as desired. Note that, in a case in which the inner side edge portions 127b, 127c are each formed in a curved shape protruding inward in the transverse direction Xa, the curvature radius (R) thereof is preferably set to 20 mm or greater.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
With the second shape control sealing portion 128 formed in this way, it is possible to move the first facing region 131a side of the flange 171 fixed to the spout attachment film 130 to the pouch outer side, move the second facing region 131b side of the flange 171 to the pouch inner side, and adjust the inclination of the flange 171 so that the spout 170 faces the second side (lower side).
Note that, although not illustrated, the second shape control sealing portions 128 may be formed so as to further include a portion positioned in a region between the first facing region 131a on the first side (upper side) of the flange facing region 131 and the first connection seal 122 in the transverse direction Xa in addition to the portion positioned in the region between the second facing region 131b on the second side (lower side) of the flange facing region 131 and the first connection seal 122 in the transverse direction Xa.
As illustrated in
As illustrated in
As illustrated in
Note that, in the present embodiment, the innermost top portion 128a is formed in a dot shape (top dot shape). However, the innermost top portion 128a may be formed with a length in the longitudinal direction Ya, in other words, with an inner edge portion linearly extending in the longitudinal direction Ya.
Further, as illustrated in
Further, in the present embodiment, the second shape control sealing portion 128 is formed at a predetermined interval from the first shape control sealing portion 127 in the longitudinal direction Ya. However, the first shape control sealing portion 127 and the second shape control sealing portion 128 may be formed continuously in the longitudinal direction Ya and, in this case, the shape control sealing portions 127, 128 may be formed so that an inner edge of the connecting portion of the first shape control sealing portion 127 and the second shape control sealing portion 128 is positioned inward of the first connection seal 122 (seal base portion 122a) in the transverse direction Xa.
Further, in the present embodiment, the inner side edge portions 128b, 128c are each formed in a curved shape protruding inward in the transverse direction Xa, but the specific mode may be any mode. For example, the inner side edge portions 128b, 128c may each be formed in a linear shape, may be formed in a curved shape protruding outward in the transverse direction Xa, or may be formed by combining one or more of the curved lines having a protruding shape or a recessed shape or the straight lines described above as desired. Note that, in a case in which the inner side edge portions 128b, 128c are each formed in a curved shape protruding inward in the transverse direction Xa, the curvature radius (R) thereof is preferably set to 20 mm or greater.
The spout 170 is formed of a synthetic resin or the like and is attached to the pouch main body 120 to function as a dispensing outlet for the liquid contents.
As illustrated in
As illustrated in
Note that, in
As illustrated in
The flange buffering portion 173 is an area of a portion of the outer periphery of the flange fixing portion 172 that is not fixed to the spout attachment film 130 and, as illustrated in
That is, as illustrated in
In contrast, in a case in which the flange 171 is provided with the flange buffering portion 173, the spout attachment film 130 bends at a location corresponding to the outer peripheral edge of the flange 171 when the spout attachment film 130 moves toward the pouch inner side relative to the flange 171, and the spout attachment film 130 bends at a location corresponding to an outer peripheral edge of the flange fixing portion 172 when the spout attachment film 130 moves toward the pouch outer side relative to the flange 171 as illustrated in
Note that, in a case in which the radial direction width Wa3 of the flange buffering portion 173 is greater than 80% of the radial direction width Wa1, the radial direction width Wa2 of the flange fixing portion 172 becomes too narrow, the fixing strength of the flange 171 to the spout attachment film 130 cannot be sufficiently ensured, and the fixed portion readily peels off due to impact or the like, which is not desirable. Note that the radial direction width Wa2 of the flange fixing portion 172 is preferably set to 2 mm or greater (more preferably 3 mm or greater) in order to ensure the fixing strength.
Further, a relationship between a thickness of the spout attachment film 130 and the radial direction width Wa3 of the flange buffering portion 173 is preferably such that the radial direction width Wa3 is set larger when the thickness of the spout attachment film 130 is larger. Although the reason for this is not clear, presumably when the thickness of the spout attachment film 130 is small, the proportion of the bending of the spout attachment film 130 caused by elastic deformation rather than plastic deformation is relatively large and a film durability against bending is high, whereas when the thickness of the spout attachment film 130 is large, the proportion of the bending of the spout attachment film 130 caused by elastic deformation is relatively small and the film durability against bending is low.
As illustrated in
Further, as illustrated in
In the example illustrated in
Similarly, the wide portion 173a of the flange buffering portion 173 on the second side (lower side) is formed at a position including a portion of the outer periphery of the flange fixing portion 172 that is facing the second side (lower side) in the longitudinal direction Ya at the center in the transverse direction Xa.
Note that, in the present embodiment, the wide portion 173a of the flange buffering portion 173 on the first side (upper side) and the wide portion 173a of the flange buffering portion 173 on the second side (lower side) are formed to the same radial direction widths, but may be formed to different radial direction widths.
In the example illustrated in
Further, the outer peripheral side non-fixed portion 174 is a portion of the outer periphery of the flange fixing portion 172 that is not fixed to the spout attachment film 130, does not exhibit the above-described effect of the flange buffering portion 173 (effect of keeping a bending load from acting on a specific location of the spout attachment film 130), and is formed with a narrower radial direction width than that of the flange buffering portion 173.
In a case in which the flange 171 is fixed to the spout attachment film 130 using an adhesive, the outer peripheral non-fixed portion 174 functions as an area that suppresses leakage (protrusion) of the adhesive outside the outer peripheral edge of the flange 171 and prevents the spout attachment film 130 from being fixed to the flange 171 in a state in which the spout attachment film 130 is wrinkled in the vicinity of the outer peripheral edge of the flange 171.
Note that, in the embodiment illustrated in
Next, a modified example of the spout 170 in which a retracted portion 176 is formed in the flange 171 will be described below with reference to
First, in the example illustrated in
In the example illustrated in
With such a retracted portion 176 formed on the flange 171, as illustrated in
Note that the retracted portion 176 may be formed in an annular shape across the entire periphery of the outer peripheral portion of the flange 171, or may be formed only in a partial region of the outer peripheral portion of the flange 171. Further, in a case in which the retracted portion 176 is formed only in a partial region of the outer peripheral portion of the flange 171, the retracted portion 176 may be formed at a plurality of locations separated in the peripheral direction.
Further, a dimensional (width) relationship and a positional relationship between the flange buffering portion 173 and the retracted portion 176 in the peripheral direction need only be such that the dimensions (widths) and the positions of the flange buffering portion 173 and the retracted portion 176 in the peripheral direction are set so that the flange buffering portion 173 and the retracted portion 176 overlap each other in the peripheral direction in at least a partial region of the outer peripheral portion of the flange 171.
Further, a radial direction dimension relationship between the flange buffering portion 173 and the retracted portion 176 may be set so that the dimensions (widths) in the radial direction of the flange buffering portion 173 and the retracted portion 176 coincide with each other as illustrated in
Further, in the example illustrated in
The inner side film 160 is formed as a resin film having a rectangular shape (or substantially rectangular shape) and flexibility with a thermal fusing layer on at least one side thereof and, as understood from
As illustrated in
Further, as illustrated in
Next, a specific configuration of each portion of the spout pouch 110 will be described below with reference to
First, as illustrated in
Further, the transverse direction dimension ba1 is preferably set to 20 to 50% of a transverse direction dimension ca from the first connection seal 122 (seal base portion 122a) to, of the outer peripheral edge of the flange facing region 131 (flange 171), a location 131c positioned on the outermost side (first connection seal 122 side) in the transverse direction Xa.
With such a configuration, it is possible to favorably achieve the effects of forming the first shape control sealing portion 127 (the effect of deepening the spout attachment film 130 in the vicinity of the outer peripheral edge of the flange 171 toward the pouch inner side, the effect of alleviating the tension of the spout attachment film 130 in the vicinity of the outer peripheral edge of the flange 171, and the effect of adjusting the inclination of the flange 171) while avoiding excessive restraint of the movement of the spout 170 by the spout attachment film 130.
Further, as illustrated in
Further, the transverse direction dimension ba2 is preferably set to 10 to 50% of the transverse direction dimension ca.
With such a configuration, it is possible to favorably achieve the effects of forming the second shape control sealing portion 128 (the effect of deepening the spout attachment film 130 in the vicinity of the outer peripheral edge of the flange 171 toward the pouch inner side, the effect of alleviating the tension of the spout attachment film 130 in the vicinity of the outer peripheral edge of the flange 171, and the effect of adjusting the inclination of the flange 171) while avoiding excessive restraint of the movement of the spout 170 by the spout attachment film 130.
Further, the transverse direction dimension ba1 is preferably set to the transverse direction dimension ba2 or greater.
Further, the transverse direction dimension ba2 is preferably set to 30% or more of the transverse direction dimension ba1.
With such a configuration, the inclination of the spout 170 can be favorably adjusted, that is, the inclination of the spout 170 toward the first side (upper side) or the second side (lower side) in the longitudinal direction Ya can be favorably adjusted.
Further, as illustrated in
With such a configuration, it is possible to adjust the state of the spout attachment film 130 so that the spout attachment film 130 in the vicinity of the location 131d described above is recessed toward the pouch inner side, and to alleviate the tension of the spout attachment film 130 in the vicinity of the location 131d. Note that, in order to alleviate the tension of the spout attachment film 130 in the vicinity of the location 131d, preferably the longitudinal direction position of the innermost top portion 127a of the first shape control sealing portion 127 is shifted to either the first side (upper side) or the second side (lower side) from the longitudinal direction position of the location 131d.
Further, as illustrated in
At this time, to guide the spout attachment film 130 to the state shown in
Then, when the spout pouch is dropped or the like, the spout attachment film 130 and the spout 170 are guided to the state shown in
Further, as illustrated in
Further, as illustrated in
With such a configuration, it is possible to suppress formation of a location where the bag readily breaks in the vicinity of the first connection seal 122 of the spout attachment film 130.
Further, as illustrated in
With such a configuration, it is possible to adjust the state of the spout attachment film 130 so that the spout attachment film 130 in the vicinity of the location 131e described above is recessed toward the pouch inner side, and to alleviate the tension of the spout attachment film 130 in the vicinity of the location 131e . Note that, in order to alleviate the tension of the spout attachment film 130 in the vicinity of the location 131e , the longitudinal direction position of the innermost top portion 128a of the second shape control sealing portion 128 is preferably shifted to either the first side (upper side) or the second side (lower side) from the longitudinal direction position of the location 131e.
Further, as described above, by setting the longitudinal direction position of the innermost top portion 128a of the second shape control sealing portion 128 within the range of ±5 mm in the longitudinal direction Ya from the location 131e, the spout attachment film 130 and the spout 170 can be smoothly guided to the state shown in
Further, as illustrated in
With such a configuration, it is possible to prevent the second shape control sealing portion 128 from affecting the shape of the pouch bottom portion 120a. That is, when the spout pouch 110 is placed on a placement surface, the second inclined portion 122c is a portion constituting the pouch bottom portion 120a. However, by setting the second shape control sealing portion 128 on the first side (upper side) of the second inclined portion 122c, it is possible to prevent the second shape control sealing portion 128 from affecting the shape of the pouch bottom portion 120a.
An embodiment of the disclosure has been described in detail above, but the disclosure is not limited to the embodiment described above, and various design changes can be made without departing from the disclosure described in the claims. Further, the spout pouch 110 may be configured by any combination of configurations of the embodiment described above and modified examples to be described below.
For example, in the embodiment described above, the spout pouch 110 is described as being accommodated and utilized in the outer case (not illustrated) during usage, during display, or during transport, but the spout pouch 110 itself may be used or may be displayed or transported without being accommodated in the outer case (not illustrated).
Further, with respect to specific modes of each of the films 130, 140, 150, 160, as long as each film includes a layer having thermal fusing properties, such as an olefin-based layer made of low density polyethylene or polypropylene or a polyester-based layer made of polyethylene terephthalate (PET), or the like on at least one of the surfaces thereof, a film including a single film of the thermal fusing layer may be used, or any desired layer may be layered to the thermal fusing layer. Any material may be used as a material constituting the multilayer, and the multilayer may be formed as desired by layering a known polyester such as PET or polybutylene terephthalate (PBT), polypropylene, polyamide, polyethylene, aluminum foil, or the like.
Further, in the embodiment described above, the pouch main body 120 is described as being formed of four films, namely the films 130, 140, 150. However, a specific mode of the pouch main body 120, such as the number of films constituting the pouch main body 120, is not limited to the above and, for example, a gusset film for the bottom portion may be separately provided at a position corresponding to the pouch bottom portion 120a.
Further, the inner side film 160 need not be provided.
Further, in the embodiment described above, the spout pouch 110 is configured as a large-capacity pouch having a volume of 2 to 5 L, and the spout 170 is configured as a large spout with an outer diameter of the flange 171 being 50 to 70 mm. However, the sizes of the spout pouch 110 and the spout 170 are not limited thereto and may be set as desired in accordance with the embodiment.
Further, in the embodiment described above, the spout attachment film 130 to which the spout 170 is attached is described as a gusset film constituting a gusset portion of a transverse gusset-type pouch. However, a specific mode of the spout attachment film 130 is not limited thereto and, for example, the spout attachment film 130 may be a gusset film disposed on a top portion or a bottom portion of the pouch, or the spout attachment film 130 may be a film other than a gusset film.
In the embodiment described above, the shape control sealing portions 127, 128 are described as being formed continuously with the first connection seal 122. However, the shape control sealing portions 127, 128 may be formed independently of (at positions separated from) the first connection seal 122.
In the embodiment described above, one first shape control sealing portion 127 is described as being formed on each of both sides of the flange facing region 131, but the first shape control sealing portion 127 may be formed on only one of both sides of the flange facing region 131 in the transverse direction Xa. Similarly, the second shape control sealing portion 128 may be formed on only one of both sides of the flange facing region 131 in the transverse direction Xa.
Note that, in the embodiment described above (and the modified examples), as illustrated in
In the embodiment described above, the first shape control sealing portion 127 and the second shape control sealing portion 128 are described as being formed. However, only the first shape control sealing portion 127 may be formed without forming the second shape control sealing portion 128. Note that, in a case in which only the first shape control sealing portion 127 is formed, the dimensional relationship of each portion related to the first shape control sealing portion 127 is the same as that described above with reference to
Further, in the embodiment described above, the flange 171 is described as being formed in a disk shape with an outer peripheral edge having a circular shape. However, the specific shape of the flange 171 may be any shape such as a shape having an outer peripheral edge of a shape other than a circular shape, such as a rectangular shape or a polygonal shape.
Further, in the embodiment described above, the flange 171 is described as being fixed to the inner side surface of the spout attachment film 130. However, the flange 171 may be fixed to the outer side surface of the spout attachment film 130.
Further, the flange 171 may be fixed to the spout attachment film 130 by any method other than thermal fusing, such as adhesion.
Further, in the embodiment described above, the flange 171 is described as being provided with the flange buffering portion 173. However, the flange 171 may be fixed to the spout attachment film 130 in any manner, the flange 171 may not be provided with the flange buffering portion 173 and, for example, the entire region of the flange 171 may be fixed to the spout attachment film 130.
Further, in the embodiment described above, the first shape control sealing portion 127 and the second shape control sealing portion 128 are described as being formed in the first connection seal 122. However, the shape control sealing portions 127, 128 need not be formed.
Note that the terms “top portion,” “bottom portion,” “side portion,” and the like indicating up and down directions are used herein, but these terms do not limit the orientation of the placement of the spout pouch 110 during display, during transport, and the like. For example, the spout pouch 110 may be placed on the placement surface with the side portion or the top portion of the spout pouch 110 down during display, during transport, and the like.
Next, a spout pouch 210 according to an embodiment of the disclosure will be described with reference to the drawings.
The spout pouch 210 accommodates liquid contents, such as drinking water or a liquid detergent, and is configured to dispense the liquid contents from a spout 280 attached to a side surface of a pouch main body 220 as illustrated in
As illustrated in
The pouch main body 220 is configured as a so-called transverse gusset-type pouch with gussets formed on both side portions and, as illustrated in
The films 230, 240, 250, 260, 270 are each formed as a resin film having a thermal fusing layer on at least one side thereof, and disposed so that the thermal fusing layers face each other at locations where the films are thermally fused to each other.
Note that, in
As illustrated in
Further, at predetermined locations (e.g., locations Ab illustrated in
As illustrated in
As illustrated in
The side gusset film 250 is formed in line symmetry (left-right symmetry) with respect to a virtual line extending in an up-down direction Yb at a center of the side gusset film 250 in the front-rear direction Xb. In other words, the front side outer edge 254 and the rear side outer edge 255 are formed in line symmetry (left-right symmetry) with respect to the virtual line.
As illustrated in
As illustrated in
As illustrated in
The upper side inclined edge portions 254c, 255c are constituted by at least two inclined portions having different inclination angles relative to the up-down direction Yb and, in the present embodiment, as illustrated in
In the example illustrated in
As illustrated in
As illustrated in
As illustrated in
Further, as illustrated in
Further, the side gusset film 250 includes a spout through-hole 257 having a circular shape, formed so as to penetrate in the film thickness direction, and through which a dispensing cylindrical portion 282 of the spout 280 is inserted.
The spout 280 is formed of a synthetic resin or other material, is attached to the pouch main body 220 to serve as a dispensing outlet for the liquid contents and, as illustrated in
In the present embodiment, the flange 281 is formed as an area having a disk shape (annular shape) with a through-hole formed at a center thereof and an outer peripheral edge having a circular shape (flange outer peripheral edge), is disposed on an inner side of the pouch main body 220, and is at least partially fixed to an inner side surface of the side gusset film 250 by thermal fusing.
Note that
As illustrated in
Further, as illustrated in
As understood from
The inner side film 270 is formed as a resin film having a rectangular shape (or substantially rectangular shape) and flexibility with a thermal fusing layer on at least one side thereof and, as understood from
As illustrated in
Further, as illustrated in
Note that
As illustrated in
By setting the amount of the liquid contents accommodated in the liquid contents accommodating portion 221 in this way, it is possible to tilt and lift the spout pouch 210 so that the dispensing cylindrical portion 282 of the spout 280 is facing sideways (by holding the pouch top portion side with the handle hole 227 formed therein or the like) and make the dispensing cylindrical portion 282 extend in a horizontal direction or make the dispensing cylindrical portion 282 incline downward (that is, incline downward from the horizontal direction) when dispensing the liquid contents, as in the posture illustrated in
Further, in order to increase the volume of the liquid contents that can be accommodated in the pouch main body 220 while suppressing such back leaks of the liquid contents, it is desirable to reduce an inclination angle of the flange 281 with respect to the up-down direction Yb of the pouch main body 220 by reducing an inclination angle of the region of the side gusset film 250 to which the flange 281 is attached (region between the gently inclined portions 254d, 255d) with respect to the up-down direction Yb, thereby adjusting the extending direction of the dispensing cylindrical portion 282 of the spout 280 (direction in which the virtual line Lb3 extends) downward (closer to a direction perpendicular to the up-down direction Yb).
Next, modified examples of the upper inclined edge portions 254c, 255c of the side gusset film 250 will be described below with reference to
First, in the example illustrated in
In the example illustrated in
In the example illustrated in
As is understood from these examples illustrated in
Similarly, in the example illustrated in
Further, in the example illustrated in
As illustrated in
Further, as illustrated in
Further, as illustrated in
An embodiment of the disclosure has been described in detail above, but the disclosure is not limited to the embodiment described above, and various design changes can be made without departing from the disclosure described in the claims. Further, the spout pouch 210 may be configured by any combination of configurations of the embodiment described above and modified examples described below.
For example, the spout pouch 210 may be accommodated and utilized in the outer case (not illustrated) during usage, during display, or during transport thereof, and the spout pouch 210 itself may be used, displayed, or transported, without being accommodated in the outer case (not illustrated).
Further, with respect to specific modes of each of the films 230, 240, 250, 260, 270, as long as each film includes a layer having thermal fusing properties, such as an olefin-based layer made of low density polyethylene or polypropylene or a polyester-based layer made of polyethylene terephthalate (PET), or the like on at least one of the surfaces thereof, a film including a single film of the thermal fusing layer may be used, or any desired layer may be layered to the thermal fusing layer. Any material may be used as a material constituting the multilayer, and the multilayer may be formed as desired by layering a known polyester such as PET or polybutylene terephthalate (PBT), polypropylene, polyamide, polyethylene, aluminum foil, or the like.
Further, in the embodiment described above, the pouch main body 220 is described as being formed of four films, namely the films 230, 240, 250260. However, a specific mode of the pouch main body 220, such as the number of films constituting the pouch main body 220, is not limited to the above and, for example, a gusset film for the bottom portion may be separately provided at a position corresponding to the pouch bottom portion 220a.
Further, the inner side film 270 need not be provided.
Further, in the embodiment described above, the spout pouch 210 is configured as a large-capacity pouch having a volume of 2 to 5 L, and the spout 280 is configured as a large spout with an outer diameter of the flange 281 being 50 to 70 mm. However, the sizes of the spout pouch 210 and the spout 280 are not limited thereto and may be set as desired in accordance with the embodiment.
Further, in the embodiment described above, the front side outer edge 254 and the rear side outer edge 255 are described as being formed in line symmetry (left-right symmetry) with respect to the virtual line extending in the up-down direction Yb at the center of the side gusset film 250 in the front-rear direction Xb. However, the front side outer edge 254 and the rear side outer edge 255 may be formed not in left-right symmetry.
Further, in the embodiment described above, the control sealing portions 251a, 252a are formed continuously with the sealing regions 251, 252. However, the control sealing portions 251a, 252a may be formed independently of (at positions separated from) the sealing regions 251, 252.
Further, in the embodiment described above, the flange 281 is described as being formed in a disk shape with an outer peripheral edge having a circular shape. However, the specific shape of the flange 281 may be any shape such as a shape having an outer peripheral edge (flange outer peripheral edge) of a shape other than a circular shape, such as a rectangular shape or a polygonal shape.
Further, in the embodiment described above, the flange 281 is described as being fixed to the inner side surface of the side gusset film 250. However, the flange 281 may be fixed to an outer side surface of the side gusset film 250.
Further, the flange 281 may be fixed to the side gusset film 250 by any method other than thermal fusing, such as adhesion.
Note that the terms “top portion,” “bottom portion,” “side portion,” and the like indicating up and down directions are used herein, but these terms do not limit the orientation of the placement of the spout pouch 210 during display, during transport, and the like. For example, the spout pouch 210 may be placed on the placement surface with the side portion or the top portion of the spout pouch 210 down during display, during transport, and the like.
Further, in the embodiment described above, the liquid contents are described as being dispensed in a state in which the pouch top portion side is held and the spout pouch 210 is lifted, but the specific mode of dispensing the liquid contents is not limited to the above. For example, the liquid contents may be dispensed in a state in which the spout pouch 210 is lifted by supporting and holding a portion other than the pouch top portion side such as the pouch bottom portion 220a, or the liquid contents may be dispensed in a state in which the spout pouch 210 is placed on a placement surface.
While preferred embodiments of the disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the disclosure. The scope of the disclosure, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2021-189647 | Nov 2021 | JP | national |
2021-189648 | Nov 2021 | JP | national |
2021-191650 | Nov 2021 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2022/042695 | Nov 2022 | WO |
Child | 18667908 | US |