The present invention relates to a spouted pouch in which a spout is attached to a pouch body.
Conventionally, a spouted pouch in which a spout serving as a pouring outlet is attached to a pouch body formed by laminating films is widely used in applications for a refill container for storing liquid contents such as detergent and shampoo with which a container of a product (a refill destination container) is refilled, and the like.
In recent years, in applications for refill containers, large-sized spouted pouches containing liquid contents in a volume which is more than a predetermined capacity of the container of the product, that is, a volume enabling multiple times of refilling, have become popular. In such a large-sized spouted pouch, when the container of the product is refilled, it may be necessary to temporarily stop pouring liquid contents in order to prevent liquid contents in the spouted pouch from jumping out of the container of the product and to prevent jumped-out liquid contents from knocking the container of the product, or to confirm the amount of liquid in the container of the product during the refilling work.
Then, when pouring liquid contents is temporarily stopped, it is common to adjust the attitude of the spouted pouch so that the pouring is stopped, such as turning the spout upward each time. However, it is troublesome for the user to repeat such operations and repeating the refilling operation also increases the risk of knocking the product. Accordingly, there is a demand for a function to temporarily stop poring liquid contents without changing the attitude of the spouted pouch.
A mechanism for temporarily stopping pouring liquid contents as described above is known as disclosed in Patent Literature 1. In the mechanism, a narrowed portion in which the interval between seal portions is narrowed is formed at a position apart from a spout functioning as a pouring outlet to some extent, and the narrowed portion is gripped on the front and back of the pouch body with fingers of a user to temporarily stop poring liquid contents.
Patent Literature 1: Japanese Patent Application Publication No. 2008-37471
However, in the mechanism disclosed in Patent Literature 1, when the narrowed portion in which the interval between the seal portions is narrowed is griped in order to temporarily stop poring liquid contents, the front and back films of the narrowed portion are brought into close contact with each other. For this reason, when it is attempted to resume pouring liquid contents, there is a possibility that the close contact of the front and back films is not released and the pourability of the liquid contents is thus lowered.
Therefore, the present invention has been made to solve these problems, and it is an object of the present invention to provide a spouted pouch capable of improving the ability to suspend pouring liquid contents, the ease of adjusting a pouring force, and the ease of repouring.
To solve the above problems, the present invention provides a spouted pouch in which a pouch is attached to a pouch body, wherein the pouch body has an outer edge seal portion and a pair of flow path control seal portions that are formed on both left and right sides across an imaginary line extending along a center axis of the spout body inside the outer edge seal portion, each of the flow path control seal portions has an action point portion that is located at a position farthest from the spout body in an extending direction of the imaginary line, out of portions closest to the imaginary line, the spout has a spout attachment base portion that is attached to a part of the outer edge seal portion such that the spout attachment base portion is interposed between front and back films composing the pouch body, and assuming that a thickness dimension of the spout attachment base portion in a direction orthogonally crossing a plane direction of the pouch body is taken as X, a length dimension from the spout attachment base portion to the action point portion in the extending direction of the imaginary line is taken as L, and a width dimension between the action point portions of the pair of flow path control seal portions in a direction orthogonally crossing the imaginary line is taken as W, the thickness dimension X, the length dimension L, and the width dimension W are set so as to satisfy relationships of W/X=1.2 to 2.0 and L/X=0.3 to 1.5.
To solve the above problems, another aspect of the present invention provides a spouted pouch in which a spout is attached to a pouch body, wherein the pouch body has an outer edge seal portion and a pair of flow path control seal portions that are formed on both left and right sides across an imaginary line extending along a center axis of the spout body inside the outer edge seal portion, wherein an unsealed portion is formed at a position adjacent to a side portion of at least one of the flow path control seal portions on an opposite side to the imaginary line in the direction orthogonally crossing the imaginary line
According to one aspect of the present invention, the pair of flow path control seal portions are formed on both left and right sides across the imaginary line extending from the center axis of the spout body inside the outer edge seal portion, thereby making it possible to restrict an open portion in which the front and back films are separated, in an outer edge of a film spaced region in which the front and back films are spaced from each other due to a thickness of the spout attachment base described later, to the tip side of the outer edge of the film spaced region far from the spout. Therefore, it is possible to satisfactorily perform temporary stop of pouring of liquid contents (the ability to suspend pouring), the ease of adjusting a pouring force, and the like by gripping the tip side of the outer edge of the film spaced region with fingers. Not only that, the invention has the following advantageous effects.
That is, according to the invention as in 1, assuming that the thickness dimension of the spout attachment base portion is taken as X, the length dimension from the spout attachment base portion to the action point portion is taken as L, and the width dimension between the action point portions of the pair of flow path control seal portions is taken as W, the thickness dimension X, the length dimension L, and the width dimension W are set to satisfy relationships of W/X=1.2 to 2.0 and L/X=0.3 to 1.5, thereby making it possible to improve the ability to suspend the pouring the liquid contents by gripping the tip side of the outer edge of the film spaced region with fingers, and the ease of repouring the liquid contents when gripping with the fingers is released to restart pouring of liquid content.
According to another aspect of the present invention, it is possible to more reliably ensure the ability to suspend poring liquid contents and the ease of repouring the liquid contents.
According to another aspect of the present invention, an unsealed portion is formed at a position adjacent to a side portion of at least one of the flow path control seal portions on an opposite side to the imaginary line in the direction orthogonally crossing the imaginary line, thereby making it easy for the front and back films to separate from each other on the tip side of the outer edge of the film spaced region because of the effect of expansion of the unsealed portion wherein the liquid contents entering the unsealed portion expand the unsealed portion when poring liquid contents is performed. Therefore, it is possible to ensure satisfactory pourability of the liquid contents, and in particular, to improve the ease of repouring the liquid contents when poring liquid contents is restarted.
According to another aspect of the present invention, the unsealed portion is formed at a position adjacent to the side portion of one of the pair of flow path control seal portions on the opposite side to the imaginary line, thereby making it possible to improve the ability to suspend the pouring and the ease of repouring the liquid contents and also to allow satisfactory refilling work without residual liquid of the liquid contents remaining in the unsealed portion inside the pouch when the product is refilled with the liquid contents of the spouted pouch.
According to another aspect of the present invention, the unsealed portion is each formed at positions adjacent to the both side portions of the respective flow path control seal portions on opposite sides to the imaginary line, thereby making it possible to allow the liquid contents to enter at least one of the pair of unsealed portions irrespective of the degree of the tilt of spouted pouch when poring liquid contents is performed. Therefore, it is possible to stably obtain the effect of improving the pourability due to the expansion of the unsealed portions.
According to another aspect of the present invention, each of the flow path control seal portions is formed continuously with an attachment seal portion that is formed along an attachment edge portion to which the spout is attached, thereby making it possible to stably ensure the adhesion strength between the front and back films at each of the flow path control seal portions and also to prevent the liquid contents from leaking into the inside of the film spaced region from between the flow path control seal portion and the attachment seal portion when poring liquid contents is stopped.
According to another aspect of the present invention, a position mark indicating a position to be pressed with the finger is formed, thereby making it possible to securely press an optimal position on the tip side of the outer edge of the film spaced region with the finger or release the position when poring liquid contents is suspended or when repouring of liquid contents is performed.
According to another aspect of the present invention, the spout is attached at an upper edge portion, a first side edge portion, or an oblique edge portion that is formed by cutting a corner between the upper edge portion and the first side edge portion, and a gripping portion indicating a grip position of the spouted pouch for the user is provided at a second side edge seal portion. This makes it possible to guide the user on how to hold the spouted pouch to grip the tip side of the outer edge of the film spaced region described above in the vicinity of the spout with the fingers while the user lifts the spouted pouch. Therefore, the user can easily operate temporary stop of poring liquid contents and restart of poring liquid contents.
10 Spouted pouch
20 Pouch body
21 Outer edge seal portion
21
a Upper edge seal portion
21
b Lower edge seal portion
21
c Side edge seal portion (first side edge seal portion, second side edge seal portion)
21
d Oblique edge seal portion (attachment seal portion)
21
e Second oblique edge seal portion
22 Flow path control seal portion
22
a Action point portion
23 Unsealed portion
24 Position mark
25 Gripping portion
25
a Unsealed portion
25
b Slit
25
c Cut
25
d Hole
30 Spout
31 Spout body
31
a Spout attachment base portion
32 Cap
A Imaginary line
R Film spaced region
A spouted pouch 10 according to a first embodiment of the present invention will be described below with reference to the drawings.
As illustrated in
Each constituent element of the spouted pouch 10 will be described below with reference to
First, the pouch body 20 has an overall shape as a standing pouch that includes an upper edge portion, a lower edge portion, a pair of side edge portions (a first side edge portion, a second side edge portion), and an oblique edge portion formed by cutting out a corner between the upper edge portion and one of the side edge portions (the first side edge portion), as illustrated in FIG. 1, which are formed by using laminated films composed of two front and back body materials and a bottom material bent in an inverted V shape to thermally weld the bottom material between the two body materials.
The outer edge seal portion 21 is formed continuously along each edge portion of the body material of the pouch body 20, and includes, as illustrated in
The spout 30 is composed of a spout body 31 and a cap 32, and is attached to the oblique edge portion of the pouch body 20 as illustrated in
In this way, in the present embodiment, the oblique edge portion of the pouch body 20 functions as an attachment edge portion to which the spout 30 is attached, and the oblique edge seal portion 21d functions as an attachment seal portion formed along the attachment edge portion.
As illustrated in
As illustrated in
Each of the flow path control seal portions 22 is formed on the left and right with the imaginary line A as a reference.
As illustrated in
Further, as illustrated in
Next, the effect of the spouted pouch 10 of the present embodiment will be described below with reference to
First, in the present embodiment, the pair of flow path control seal portions 22 are formed on both left and right sides across the imaginary line A. As a result, as illustrated in
In this way, the flow path control seal portions 22 are formed, thereby making it possible to restrict the film opened portions (the portions where the front and back films are separated), in the outer edge of the film spaced region R, to a narrow range which is only the tip side (O positions in the figure) of the outer edge of the film spaced region R far from the spout 30.
Thus, when poring liquid contents is performed for refilling with the liquid contents, it is possible to satisfactorily perform temporary stop of pouring liquid contents (ability to suspend the pouring), ease of adjusting a pouring force the liquid contents, and the like by pressing only the tip side of the outer edge of the film spaced region R (a portion about 5 mm to 20 mm away from the pair of flow path control seal portions 22) with the finger while the pourability at the film spaced region R where the front and back films are separated from each other is maintained.
Further, in the present embodiment, as illustrated in
Further, the unsealed portions 23 are formed at side portions of the respective flow path control seal portions 22 on the opposite sides to the imaginary line A, thereby making it possible to allow the liquid contents to enter at least one of the pair of unsealed portions 23 irrespective of the tilt of spouted pouch 10 when poring liquid contents is performed. Therefore, it is possible to stably obtain the effect of improving the ability to suspend the pouring and the ease of repouring due to the expansion of the unsealed portions 23.
Further, each of the flow path control seal portions 22 is formed continuously with the oblique edge seal portion 21d serving as the attachment seal portion, thereby making it possible to stably ensure the adhesion strength between the front and back films at each of the flow path control seal portions 22. Further, as illustrated in
Next, a spouted pouch 10 according to a second embodiment of the present invention will be described with reference to
In the first embodiment, as illustrated in
In other words, in the second embodiment, the entirety of each of the flow path control seal portions 22 is formed continuously with the upper edge seal portion 21a and the side edge seal portion 21c (which are adjacent to the oblique edge seal portion 21d serving as the attachment seal portion) in the direction orthogonally crossing the imaginary line A.
Next, an experimental example carried out to confirm the relationship between setting of the dimensions of the respective parts of the spouted pouch 10 and the ability to suspend poring liquid contents and the ease of repouring the liquid contents will be described below with reference to
First, in the present experimental example, a length dimension L from the bottom surface of the spout attachment base portion 31a to the action point portion 22a in the extending direction of the imaginary line A and a width dimension W between the action point portions 22a of the pair of flow path control seal portions 22 in the direction orthogonally crossing the imaginary line A were changed to a variety of values as indicated in a table of
Test items and an evaluation method used in the experimental examples are as follows.
<Test Item>
Size of pouch body 20: Standing pouch with width 200 mm×height 300 mm
Layer constitution of the films of pouch body 20: PET (polyethylene terephthalate) of 12 μm/NY (nylon) of 15 μm/PE (polyethylene) of 150 μm, from the outer layer side
Diameter of pouring hole of spout 30: Φ8.6
Thickness dimension X of spout attachment base portion 31a: 11.7 mm
Seal form of oblique edge seal portion 21d of spouted pouch 10: with unsealed portion 23 (
Liquid contents: 1 kg of water
<Evaluation Method>
The ability to suspend the pouring was evaluated as follows: “O” (open circle) for the case where poring liquid contents was stopped and “X” (cross) for the case where poring liquid contents could not be stopped; the ease of repouring was evaluated as follows: “O” for the case where the flow rate of repouring was approximately the same as compared with no flow control seal portion, “Δ” (triangle) for the case where a flow rate of 70% to 80% was maintained during repouring, and “X” for the case where the flow rate of repouring was as low as less than 50%.
The results of the above experimental example are illustrated in
First, it was observed that the thickness dimension X, the length dimension L, and the width dimension W in both the spouted pouches 10 with and without the unsealed portion 23 formed are preferably set to satisfy relationships of W/X=1.2 to 2.0, and L/X=0.3 to 1.5.
That is, in the above case, it was confirmed that satisfactory results can be obtained for both the ability to suspend poring liquid contents and the ease of repouring the liquid contents.
The above ranges of W/X=1.2 to 2.0 and L/X=0.3 to 1.5 are ranges surrounded by thick lines in the table illustrated in
Further, in addition to satisfying the above relationships, it was observed that the thickness dimension X, the length dimension L, and the width dimension W are preferably set to satisfy a relationship of W/X=0.3 L/X+a (a=1.11 to 1.55). In this case, more stable, satisfactory results are obtained for both the ability to suspend the pouring and the ease of repouring.
Further, it was observed that the thickness dimension X, the length dimension L, and the width dimension W are preferably set to satisfy relationships of W/X=0.045X+0.97 and L/X=0.15X−1.36. In this case, more stable, satisfactory results are obtained for both the ability to suspend the pouring and the ease of repouring.
In the experimental example described above, the film thickness of the pouch body 20 is described as being 177 μm (12 μm PET/15 μm NY/150 μm PE). However, in a case where the film thickness of the pouch body 20 is set to 80 μm to 210 μm, it was confirmed that the same result as the experimental results illustrated in
Further, the experimental results illustrated in
The embodiments of the present invention have been described above in detail. However, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the invention defined in the claims.
For example, the spouted pouch 10 may be configured by any combination of the respective configurations of the plurality of embodiments described above and a plurality of modified examples described later.
Further, the specific aspect of the pouch body 20 may be of various ways, and its specific examples include a body in which synthetic resin films such as polyester, polypropylene, polyamide, polyethylene, polybutylene terephthalate, or ethylene-vinyl alcohol copolymer, or known synthetic resin films such as coating films or vapor deposition films in which a gas barrier property or moisture barrier property is imparted to the above synthetic resin films, a body formed by laminating sheets of paper or aluminum foil on a synthetic resin film, and the like.
Further, in the above-described embodiments, the spouted pouches 10 have been described as being used for refill containers. However, the specific use of the spouted pouch 10 is not limited to them, and the spouted pouches 10 of the present embodiments may be used as, for example, containers, not to be used for refilling, for containing water, seasoning, and the like.
Further, in the above-described embodiments, the pouch body 20 has been described as having a whole shape having the upper edge portion, the lower edge portion, the pair of side edge portions, and the oblique edge portion. However, the specific shape of the pouch body 20 is not limited to them, and the pouch body 20 may have any shape such as, for example, a square shape or a trapezoidal shape as a whole shape, an irregular shape partially ragged, or the like. Further, additional processing may be made in the vicinity of the spout 30 so as to facilitate the work of pressing the tip side of the outer edge of the film spaced region R with the fingers when refilling with the liquid contents is performed. For example, as illustrated in
Further, in the above-described embodiments, the pouch body 20 has been described as being of a standing pouch type. However, it may have various forms such as a pillow type pouch, a gusset type pouch, a flat pouch and the like. Further, as in the above-described embodiments, all (four sides) of the edge portion of the laminated films maybe thermally welded, or in the case where the pouch body 20 is formed by folding one laminated film, and the like, two or three sides of the edge may be thermally welded without thermally welding the other portion of the edge.
In the above-described embodiments, the spout 30 has been described as being attached at the oblique edge portion of the pouch body 20 as illustrated in
Further, in the above-described embodiments, the unsealed portions 23 have been described as being formed adjacent to the respective flow path control seal portions 22. However, as illustrated in
Further, in the above-described embodiments, each of the flow path control seal portions 22 has been described as being formed continuously with the attachment seal portion (the oblique edge seal portion 21d). However, the specific aspect of the flow path control seal portion 22 is not limited to this, and as illustrated in
Further, in the above-described embodiments and modified examples, each of the flow path control seal portions 22 has been described as being composed of one seal portion which is continuous with or independent from the attachment seal portion. However, each of the flow path control seal portions 22 may be composed of two or more seal portions which are continuous with or independent from the attachment seal portion.
Further, the specific shape of the flow path control seal portion 22 may be any shape, and for example, in the example illustrated in
Further, in the above-described embodiments, each of the flow path control seal portions 22 is formed on the left and right with respect to the imaginary line A as a reference. However, each of the flow path control seal portions 22 may be symmetric or different on both sides.
Further, as a modified example, as illustrated in
Further, in the present embodiment, the spout attachment base portion 31a has described as having a rhombus shape. However, the spout attachment base portion 31a may have any known shape.
Further, as a modified example, as illustrated in
The forming position of the gripping portion 25 may be any position as long as it can guide the user on how to hold the spouted pouch 10, but when the spout 30 is attached at the oblique edge portion formed at the corner between the upper edge portion and the first side edge portion, the upper edge portion (in particular, a portion closer to the first side edge portion than to the center of the upper edge portion), or the first side edge portion (in particular, a portion closer to the center of the upper edge portion than to the first side edge portion), the gripping portion 25 is preferably formed at the second side edge seal portion 21c, and in particular, preferably formed at a portion closer to the lower edge portion 21b than to the center of the second side edge seal portion 21c so that the center of the gripping portion 25 or the entire gripping portion 25 is positioned, as illustrated in
In addition, when a position A in
Further, the specific aspect of the gripping portion 25 may be anything as long as it allows the user to easily grip the spouted pouch 10. For example, as illustrated in
Further, as illustrated in
Further, as illustrated in
Further, in the above-described embodiments, the distances (L) from the spout attachment base portion 31a to the respective action point portions 22a on the left and right sides in the extending direction of the imaginary line A have been described as being equal. However, each of the action point portions 22a may be shifted in the extending direction of the imaginary line A.
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JP2016-217260 | Nov 2016 | JP | national |
JP2017-022236 | Feb 2017 | JP | national |
JP2017-034525 | Feb 2017 | JP | national |
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Number | Date | Country | |
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20190256269 A1 | Aug 2019 | US |
Number | Date | Country | |
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Parent | PCT/JP2017/037630 | Oct 2017 | US |
Child | 16398862 | US |