The present disclosure relates generally to material working systems in ground-engaging machines, and more particularly to a spray bar assembly in a material working system that is movable according to multiple degrees of freedom for spray nozzle access and servicing.
Machines equipped with various implements such as tractors, pavers, graders, scrapers and still others are used for modifying substrate material or preparing a substrate for various end uses. In the paving and road building contexts, machines known as cold planers are used to remove previously deposited paving material in preparation for placement of a substitute paving material mat. A cold planer is typically equipped with a rotor that breaks paving material into chunks of manageable size, and conveys the removed paving material to a truck for disposal or other use such as fill.
In recent decades, there has been increased interest in in situ processing and reuse of paving material. Most persons will be familiar with cracked, uneven, and/or potholed road and parking lot surfaces. The economy of reusing paving material in place, without removing it and transporting it elsewhere, should be readily apparent. Machines known as recyclers, mixers, or reclaimers are in increasing use throughout the world for preparing substrates to support a new traffic-bearing paving material mat. Such machines break apart old paving material and mix the chunks of paving material with underlying material such as soil, to produce a prepared substrate for placement of a new traffic-bearing surface such as a road, parking lot, airstrip, et cetera. Achieving a desired composition of the mixed material once processed has proven to be challenging. Moreover, it is often desirable to mix additives, typically in a liquid form, into the mixed soil and broken-apart paving material. The paving material that is reclaimed can vary in composition, physical state such as hardness, aggregate size or content, extent of cracks, bumps, or other features. For these and other reasons, controlling the rotor speed, rotor depth, machine speed, and application of additives, can require design and operational capabilities of the machine that are relatively complex. U.S. Pat. No. 8,794,869 to Schlenker et al. is directed to an exemplary rotary mixer having a rotor chamber with a rotor therein. An electronic control module adjusts a degree of pulverization of reclaimed surface to achieve a desired end result. The relatively harsh operating conditions experienced by the machine shown in Schlenker et al., and other analogous machines, generally requires that machine components be regularly serviced. In complex machines such as a rotary mixer or the like, accessing different valves, bearings, electronics, pumps, sprayers, motors, and still other types of on-board equipment for servicing can be challenging.
In one aspect, a spray bar assembly for a ground-engaging machine includes a spray bar having a fluid inlet formed therein, and a plurality of spray nozzles in fluid communication with the fluid inlet. The spray bar assembly further includes a hinge connector defining a hinge axis, and an elongate carrier coupled to the spray bar by way of the hinge connector and extending in longitudinal alignment with the spray bar. The elongate carrier has a forward support element and a back support element for supporting the elongate carrier between guide elements mounted to the ground-engaging machine, such that the spray bar assembly is guided for linear movement relative to the ground-engaging machine. The elongate carrier further has at least one opening formed therein between the forward support element and the back support element, and the spray bar is rotatable about the hinge axis relative to the elongate carrier between a tilted position, and an operating position, and the plurality of spray nozzles each extend through the at least one opening at the operating position.
In another aspect, a machine system includes a housing positionable about a material working mechanism of a ground-engaging machine. The housing has an inner surface, and an outer surface extending fore to aft between a leading edge and a trailing edge, and laterally between a left lateral edge and a right lateral edge. The machine system further includes a spray bar assembly mounted to the housing and including a spray bar having a fluid inlet structured to connect with a fluid reservoir, and an elongate carrier coupled to the spray bar, the elongate carrier supporting the spray bar and configured to allow the spray bar to move linearly relative to the housing. The spray bar includes a plurality of spray nozzles in fluid communication with the fluid inlet. The housing further has a plurality of spray ports formed therein extending between the outer surface and the inner surface, and the spray bar is movable between a disengaged position to allow linear movement of the spray bar relative to the housing, and an operating position at which the plurality of spray nozzles are aligned with the plurality of spray ports.
In still another aspect, a method of operating a spray bar assembly for a ground-engaging machine includes rotating a spray bar between an operating position and a tilted position relative to an elongate carrier coupled to the spray bar by way of a hinge connector, and moving a plurality of spray nozzles of the spray bar between a first orientation at the operating position, where the plurality of spray nozzles are in fluid communication with the material working chamber in the ground-engaging machine, and a second orientation at the tilted position. The method further includes sliding the spray bar and elongate carrier laterally with respect to the ground-engaging machine between an inboard position where the plurality of spray nozzles are positioned inboard of lateral edges of the housing forming a material working chamber, and a lateral stop position where at least some of the plurality of spray nozzles are positioned outboard of the housing.
Referring to
Machine 10 also includes a machine system 30 for applying liquid additives to the material being worked by material working mechanism 20. Those skilled in the art will be familiar with liquid asphalt-based emulsions, water-based additives, hydrocarbon additives, and still other fluid additives that can be applied to paving material and soil mixtures to prepare a substrate for purposes of road reclaiming. Machine system 30 can include a fluid reservoir 32 mounted upon frame 12 to contain a liquid additive to be applied. Fluid reservoir 32 need not necessarily be mounted on machine 10, however. A supply line 34 extends from fluid reservoir 32 to a pump 38, and a return line 36 extends back to fluid reservoir 32. Machine system 30 also includes a spray bar assembly 40 positioned fluidly between pump 38 and fluid reservoir 32. Spray bar assembly 40 can be mounted to a housing 22 of material working mechanism 20, and as shown in
Referring now also to
Spray bar 50 further includes a plurality of spray nozzles 54 in a plurality of nozzle assemblies 58. Each spray nozzle 54 includes a nozzle body 60 having a nozzle tip 66. In an implementation, spray bar 50 includes an upper side 62, and a lower side 64 facing an elongate carrier 76 further discussed herein. The plurality of spray nozzles 54 extend through spray bar 50 and each have the corresponding spray nozzle tip 66 positioned to extend from lower side 64. Spray nozzles 54 are each in fluid communication with fluid inlet 52 by way of an orifice 70 formed in the corresponding nozzle body 60 and by way of internal cavity 68. A valve 72 may be positioned at least partially within each nozzle body 60 and structured to control starting and stopping spraying the fluid additive out of the corresponding nozzle tip 66. Each of the plurality of spray nozzles 54 can be pneumatically operated, or operated by another suitable actuation method. Pneumatic supply equipment 74 of generally conventional design may be included in spray bar assembly 40 for operating valves 72.
Spray bar assembly 40 further includes elongate carrier 76 as noted above. Elongate carrier 76 may extend in longitudinal alignment with spray bar 50, and is coupled to spray bar 50 by way of a hinge connector 43 that defines hinge axis 44. Hinge connector 43 can include or be part of a plurality of hinge connectors spaced longitudinally along spray bar 50 and elongate carrier 76. Elongate carrier 76 includes a first or forward support element 84 and a second or back support element 86, for supporting elongate carrier 76 between a first or forward guide element 88 and a second or back guide element 90. Additional support elements and additional guide elements can be provided, as shown in the drawings. Guide element 88 and guide element 90 may be mounted at fixed locations to, for example, housing 22, of ground-engaging machine 10, such that spray bar assembly 40 is guided for linear movement relative to ground-engaging machine 10.
In an implementation, the coupling of support elements 84 and 86 with guide elements 88 and 90 can include a rail-upon-roller design. One of support element 84 and guide element 88 can include a rail, and the other of support element 84 and guide element 88 can include a roller. Analogously, one of support element 86 and guide element 90 can include a rail, and the other of support element 86 and guide element 90 can include a roller. In the illustrated embodiment, forward support element 84 and back support element 86 include a forward rail and a back rail, respectively. Guide element 88 and guide element 90 include a forward roller and a back roller, respectively. It should also be appreciated that multiple rollers might be used, although only single rollers at the guide element locations are visible in the illustration of
It can further be seen from
Referring now to
Turning now to
It can also be noted from
Referring to the drawings generally, during operation of machine 10, machine 10 can be driven in a forward travel direction across a substrate, with material working mechanism 20 lowered to a working depth to enable rotor 24 to break apart the substrate and mix the substrate with an underlying material such as soil. Rotor 24 will generally counter-rotate relative to a machine travel direction, at a speed that can be varied relative to a ground speed of machine 10. System 30 can be operated to deliver fluid additive continuously or periodically by operating pump 38 to convey fluid additive from reservoir 32 into spray bar 50, with spray nozzles 54 operated selectively to spray the fluid additive at rotor 24, or otherwise into material working chamber 96.
When machine 10 is taken out of service in the course of a day's work or when transported offsite to a service center or the like, it may be desirable to inspect, clean, replace, or otherwise service spray nozzles 54. In a typical implementation, when machine 10 is removed from service system 30 can be operated to purge line 34 and line 36 as well as spray bar 50 and spray nozzles 54 with water or another purging fluid. It is nevertheless anticipated that at least periodically spray nozzles 54 will need to be manually serviced. In such case, spray bar 50 can be rotated between the operating position and the tilted position relative to elongate carrier 76 by rotating spray bar 50 about hinge axis 44. Spray nozzles 54 can be moved between a first orientation, approximately as depicted in
It can further be noted that spray bar 50 can be understood to have a left half and a right half. Sliding spray bar assembly 40 to a left lateral stop position can allow spray nozzles 54 associated with the left half of spray bar assembly 40 to be serviced, whereas sliding spray bar assembly 40 to the right lateral stop position can enable servicing of spray nozzles 54 associated with the right half of spray bar 50. When servicing is complete, spray bar assembly 40 can be slid back to an inboard position, and spray bar 50 rotated back to the operating position. Transitioning spray bar 50 between the operating position and the tilted position can include passing spray nozzles 54 through spray ports 114 formed in housing 22 as well as openings 92 formed in elongate carrier 76. Locking mechanism 116 and linkage 124 can be operated in the manner described herein to assist in and enable the transitioning of spray bar 50 between the operating position and the tilted position. When spray bar 50 is in the operating position, positioning of spray nozzles 54 within the registering openings 92 and spray ports 114 can resist laterally displacing spray bar assembly during operation. Positioning of end plate 132 and an opposite end plate (not shown), adjacent to left lateral edge 106 and right lateral edge 108 of housing 22, respectively, can resist laterally displacing spray bar assembly 40 during service.
The present description is for illustrative purposes only, and should not be construed to narrow the breadth of the present disclosure in any way. Thus, those skilled in the art will appreciate that various modifications might be made to the presently disclosed embodiments without departing from the full and fair scope and spirit of the present disclosure. Other aspects, features and advantages will be apparent upon an examination of the attached drawings and appended claims. As used herein, the articles “a” and “an” are intended to include one or more items, and may be used interchangeably with “one or more.” Where only one item is intended, the term “one” or similar language is used. Also, as used herein, the terms “has,” “have,” “having,” or the like are intended to be open-ended terms. Further, the phrase “based on” is intended to mean “based, at least in part, on” unless explicitly stated otherwise.
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