The present invention relates to a spray device with a nozzle closure, intended primarily for spraying a drug from a liquid container. The invention further relates to a method for spraying by means of the spray device and a method for manufacturing the device.
A known spray device in common everyday use comprises a liquid container which is gripped with a thumb under the bottom of the liquid container and a finger on each side of a nozzle connected to the liquid container. By pressing the thumb against the bottom of the liquid container and applying an opposite grip to a pump activator at the nozzle end of the liquid container and thereby exerting a pressure in the axial direction of the liquid container, such a spray device may be caused to delivery a quantity of liquid, e.g. to deliver a specific dose of a drug to a nasal cavity. The spray device may then be difficult to handle, since the axial movement may cause unintentional movement of the nozzle within the nasal cavity, thereby possibly disturbing the dosage or rendering it ineffective. Moreover, the hand grip is troublesome because it involves at least three fingers, one at the bottom and two on the pump activator. For users with small or handicapped hands, e.g. rheumatics, it may be difficult or simply impossible to effect such a form of pumping movement. A person with thick fingers may find it difficult to place the nozzle far enough into the nasal cavity because of fingers possibly being in the way. Spray devices of this type thus have disadvantages.
Devices for protection against contamination in spray devices are described in, for example, U.S. Pat. No. 6,722,585 and U.S. Pat. No. 5,988,499. The embodiment according to U.S. Pat. No. 5,988,449 constitutes in its simplest form a relatively complicated device made of relatively large amounts of a number of different materials, with consequent environmental disadvantages. U.S. Pat. No. 6,722,585 takes the form of a structure comprising an elastomer (a plurality of different materials), which is inappropriate from the destruction point of view and hence from the environmental point of view. US 2004/0245291 is a publication referring to a dispenser with friction-loaded activation arms and nozzle in integral form.
The dispenser lacks protection against contamination in the nozzle. Said inventions have large nozzles, which means that relatively large residual amounts of drug may remain in the nozzle after each use. A disadvantage of long nozzles and the consequently relatively large volumes in them is that the spray device may need “priming” before it is used, i.e. by a user effecting spraying into surrounding air to make sure that the drug really does fully emerge from the nozzle. Priming is also necessary, at least after a time, in the case of nozzles with no closure. Such a procedure contaminates the air in the surroundings, which is very disadvantageous, particularly where care staff effect this priming repeatedly, perhaps many times per day, and are thus regularly exposed to unnecessary inhalation of one or more active drugs.
Spray devices have existed for decades and are used in very large numbers throughout the world, so seemingly small changes in a positive direction as regards both function and simplified production technology and reduced input of materials may be of very great significance.
An object of the present invention is to offer solutions to the disadvantages described above of spray devices according to the state of the art.
One aspect of the invention proposes a device with characteristics according to the attached claim 1.
A further aspect of the invention proposes a method with characteristics according to the attached independent method claim.
A yet further aspect of the invention is indicated by the independent claim indicating a method for manufacturing the spray device.
Further embodiments of the invention are presented in the dependent claims.
Modern drugs are often active pharmaceutical substances and it is therefore important that no priming should be needed. The fact that no priming is needed with the present invention is a very important advantage of the invention. Priming involves a possibly empty nozzle and adjoining components being initially filled with liquid, which often entails activating the spray bottle a couple of times. This nearly always results in a spray cloud being atomised out into the surrounding air space, which may cause harm to staff exposed to it.
A simple and reliable design proposed according to the present invention represents an improvement step which may be crucial to the existence of the present technology on the market and perhaps a final step for improvement relative to a previously totally dominant design which has considerable disadvantages for users because of involving an awkward grip on the bottom of the container, two fingers on the container's “shoulders” and the need for repeated priming with consequent incorrect dosage and contamination of surrounding air.
The invention comprises a casing with an activation device for a spray bottle and with a short nozzle, with integral manufacture of the casing, the activation device and the nozzle. The short nozzle is provided with a space-filling insert to minimise the residual amount of fluid (liquid). The insert is also provided with a shutoff in the nozzle to prevent contamination. When fitted with a spray bottle, the spray device constitutes a precision spray which is easy to activate. Being made integrally with a short nozzle and activation arms which facilitate activation is particularly advantageous from the functional and manufacturing points of view. Improvements reducing the number of parts which have to be manufactured and fitted may be of very great significance where the number of units on the market exceeds several hundred million per annum.
Known spray devices are provided with long nozzles, whereas the device according to the present invention has a short nozzle, thereby reducing the residual amount of a drug in liquid form which remains in the nozzle after use. The insert proposed according to the invention further reduces the residual amount of liquid. Short nozzle in this context may mean a maximum length in the axial direction of not more than 15 mm.
The expression “spray bottle” hereinafter means a liquid container intended to accommodate a liquid drug, and an associated pump, when the liquid constituting the drug is at substantially atmospheric pressure. Spray bottle may also mean an aerosol bottle containing a liquid drug which is subjected to a considerably higher than atmospheric pressure by a propellant gas enclosed in the liquid container. Pumping hereinafter means a regular pumping movement to activate the pump so that it actively pumps the liquid to an outlet pipe for the spray bottle in a known manner. If the spray bottle is of aerosol type, pumping means triggering a valve to allow the liquid acted upon by the pressure in the bottle to move through said outlet pipe for the spray bottle.
An object of the present invention is to provide a spray device which eliminates or reduces the disadvantages of previously known devices and can easily be used by anyone, particularly by persons who have difficulties in effecting activation of the spray bottle.
Another object of the invention is to provide improved manual pumping/triggering of the spray bottle whereby forces are applied mainly perpendicular to the main direction of flow of the liquid and the axial direction of the nozzle, and the spray bottle is simpler to operate through being easier to handle, since the user can use the whole hand.
In a preferred embodiment, the casing has areas on its outside wall which are formed as clamping surfaces to which the directional forces have to be applied.
The invention is characterised by its simplicity and small number of parts. The present invention thus comprises a device for delivering a specified amount of liquid in spray form and comprises a casing, with accommodation for a spray bottle, and a nozzle through which a flow of the liquid passes in order to form an aerosol, and an activating device. The activating device, hereinafter called the activator, comprises the aforesaid clamping surfaces and at least one link arm extending between the lower portion of the clamping surfaces and provided with a “knee” which is adapted to moving axially towards the nozzle when in contact with the bottom of the spray bottle as a result of the application to the clamping surfaces of two forces (P) in opposite directions substantially perpendicular to the direction of the nozzle.
In a preferred embodiment, the activator extends from the casing. As previously mentioned, the spray bottle introduced into the spray device comprises a container for a liquid and a pump/valve which transfers a specific volume of liquid under pressure from the spray bottle to the nozzle which is integrated with the upper portion of the spray device, i.e. integrated with the casing, whereby said volume of liquid converts to a cloud of aerosols leaving the nozzle.
In a preferred embodiment, the outlet from the casing is formed as a pipe, constituting the actual nozzle, in which there is a device for breaking up the liquid to form a finely divided spray, which pipe is further adapted to accommodating a cylindrical insert in an internally cylindrical space in which a piston can run freely. The piston is provided at its one end with a shutoff valvepiece, preferably conical in shape, which fits in a seat at the orifice of the nozzle. The cylindrical insert fits tightly against the tubular inside wall of the nozzle.
At least one groove, preferably two or more, run(s) along the inside of the pipe in the axial direction of the nozzle. When the insert is placed within the nozzle and thereby fits to the tubular inside wall of the nozzle, said grooves become a corresponding number of ducts, which communicate with the outlet pipe of the spray bottle and with the orifice to the nozzle. The liquid which passes from the spray bottle via the ducts converts to drop form as it passes through the orifice.
The insert has a movable piston which is acted upon by the liquid pressure on its upper portion so that the orifice to the nozzle is freed, as a result of the liquid from the ducts exerting a downward pressure on the piston so that the latter moves away from the orifice, thereby moving the shutoff cone away from the orifice, which thus opens. In the absence of liquid pressure, the piston is urged by springs towards the orifice, which is then closed by the shutoff cone.
In another embodiment, the insert comprises a movable piston whose conical surface closes the outlet of the spray bottle and which is suspended resiliently by springs which act upon a surface on the inside of the very topmost portion of the nozzle.
a-1c depict the spray device from all directions and
A number of embodiments of the invention are described below with reference to the attached drawings.
The spray device in
In the preferred embodiment in
The nozzle 5 starts from the casing and has an orifice 11 in the form of an aperture in the foremost portion of the nozzle. The nozzle is preferably integral with the casing 1. On the inside of the casing there is a tubular seat 12 to which in this example the pump 6 with an associated liquid container 4 is fitted. The activator is preferably provided with link arms 8a and 8b which are equal in length and each integral with the casing 1 and also comprises the pair of clamping surfaces 7. When the spray bottle 2 is fitted, the link arms 8a and 8b are first snapped together with a snap lock 18a, 18b, after which they are turned in at a material thinning 13 on the respective side. The link arms thus form an angle with one another and thereby further lock the spray bottle 2 securely at its bottom 14 so that it cannot fall out of the casing 1. The spray device is then ready for action.
d depicts the spray device as a whole in the form of a cross-section with the spray bottle 2 comprising a liquid container 4, preferably a bottle, and a manually activated pump 6 which is fastened to the bottle and delivers a specified dose when it is activated. The spray bottle 2 is fitted in the casing 1 in the hollow space 3. The pump 6 comprises a pump body, not depicted, and a tubular portion 20 (also called the outlet pipe) which is introduced into the lower/inner portion of the nozzle 5 in a recess in the form of the seat 12. The nozzle 5, through which the intended dose of a liquid is sprayed when the tubular portion 20 is pressed into the pump 6, extends outwards from the casing 1 in an axial direction. In practice, this means that the liquid container 4 is pushed upwards by the activator, thereby pressing the tubular portion 20 into the pump device, when a force P presses the clamping surfaces 7 together towards one another.
If the spray bottle 2 takes the form of an aerosol container, the intended dose of a liquid is sprayed when the tubular portion 20 is pressed against a trigger for a valve (not depicted) in the aerosol container in order to release liquid which is under pressure in the container. In practice this means that the spray bottle 2 is pushed upwards by the activator whereby the tubular portion 20 presses in the valve's trigger, when a force P presses the clamping surfaces 7 together towards one another, whereby a mist jet of the liquid in the spray bottle is created at the orifice 11. The variant with a spray bottle in the form of an aerosol container in combination with a valve is not depicted in the drawings but may be exemplified by the drawings already presented, where the aerosol container is comparable with ref. 4 and the aerosol container's valve with trigger is comparable with ref. 6.
To effect spraying of a specified dose, the force P is applied to the opposite clamping surfaces 7, with the result that the “knee” formed by the link arms bends further upwards and thereby lifts the liquid container 4, this movement being considerably facilitated by the slit 9 in the walls of the casing. This lifting movement activates the pump 6, which thereupon pushes the intended amount of liquid out through the nozzle, in which an atomising device breaks up the liquid to form an aerosol. In the case of an aerosol bottle, it is not the pump but the trigger of the valve which is activated.
Alternative embodiments are feasible, e.g. an ellipsoidal or spherical shape of casing or a clamping surface 7 on one side opposite to a fixed portion. Another example is making the casing in the form of a framelike strip which is of approximately the same width as the link arms 8a and 8b and may be said to constitute a continuation of them round the spray bottle 2 and with the nozzle uppermost, i.e. a more open embodiment of the casing according to this aspect of the invention. This embodiment displays the contents of the spray bottle 2 and providing the latter with a graduation scale makes it possible to count the number of doses.
The casing 1 may alternatively be provided with a wall which has a frame structure or mesh structure. Such a embodiment of the casing affords the advantage that the spray bottle housed by the casing is readily identifiable by a user, who will therefore easily be able to check which type of drug or the like is contained in the casing. This advantage may of course also be achieved by using transparent plastic for the casing 1.
A simultaneously sealing and space-filling element of the nozzle 5 is constituted by an insert comprising a piston 24 and a sleeve 25 in
At least one groove 29, preferably two or more grooves 29, run(s) along the cylindrical walls which constitute the inside of the nozzle, in the axial direction of the nozzle. When the insert, in the form of the sleeve 25 and the piston 24, is fitted in the nozzle 5 and is thus adjacent to the nozzle's tubular inside wall, said grooves 29 become a corresponding number of ducts. These ducts 29 (the same reference notation as the grooves) communicate with the outlet pipe 20 of the spray bottle and with the orifice 11 of the nozzle 5. Communication between the ducts 29 and the orifice 11 is effected by the spacer or spacers 28 being so configured as to provide communication between the ducts 29 and the orifice 11 via at least one formed outlet duct 30. Liquid which passes from the spray bottle 2 via the ducts 29 converts to drop form as it passes through the orifice 11. The outlet duct/ducts 30 may be given a desired shape in order to create a desired propagation pattern for the aerosol formed outside the orifice 11 by a mist jet of the liquid, which is created in the orifice.
A variant with a simultaneously resilient and sealing device is depicted in
To achieve an effective propagation pattern for the mist jet, the path of the liquid is arranged according to the cross-sectional depiction A-A in
Cylindrical space means any cylinder according to mathematical definition.
Number | Date | Country | Kind |
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0600957-5 | May 2006 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2007/050285 | 4/27/2007 | WO | 00 | 11/3/2008 |