The present disclosure relates generally to a spray nozzle assembly for a machining apparatus and in particular to a spray nozzle configured to discharge a tubular jet of fluid in a conical or cylindrical shape.
Machining apparatuses include milling machines and lathes which are configured to rotate a tool or work piece and high speeds to cut various materials such as metals. The high speeds create friction between the tool and workpiece and tend to cause the tool and workpiece to heat up and wear. To reduce wear and control temperature, some prior art machining apparatuses employed tools that have twisted bores extending therethrough for conveying a fluid (e.g., a coolant or lubricant) through the tool and at the interface between the tool and the workpiece.
However, the formation of the twisted bores is a complex and costly process. Some prior art machining apparatuses employed external fluid jets that conveyed the fluid from an external source and sprayed the fluid on the tool and workpiece from an area external to the tool, workpiece and machining apparatus. However, use of such externally based fluid conveying systems are inefficient because the fluid splashes away from the tool due to the rotation and the external fluid jets can only focus on a small area of the tool. For broader coverage of the tool with the fluid, multiple external fluid jets need to be employed.
Thus, there is a need for an improved system and apparatus for applying a fluid to a tool or workpiece of a machining apparatus that overcomes the foregoing problems.
According to aspects illustrated herein, there is provided a spray nozzle assembly for a machining apparatus. The assembly includes an outer ring extending from a first axial inlet end to a first axial outlet end, the outer ring contains a flow distribution section extending inwardly from the first axial inlet end towards the first axial outlet end and terminating therebetween. The outer ring has a diffuser section extending inwardly from the first axial outlet end towards and terminates at the flow distribution section. The outer ring also contains a first interior area defined by a first interior surface which includes a diffuser surface substantially aligned with the diffuser section and has a multiple flow passages formed within itself and is substantially aligned with the flow distribution section and overlaps into the diffuser surface, and at least one guide surface and an abutment surface; and an inner member extending into the first interior area.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the inner member of the assembly includes a cutting tool.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the cutting tool has a tool exterior surface and a circumferential flow area which is defined between the tool exterior surface and the diffuser surface and is in fluid communication with the various flow passages.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, an inner member includes an inner ring extending from a second axial inlet end and a second axial outlet end and the inner ring has an outer surface; a circumferential flow area is defined between the outer surface and the diffuser surface and is in fluid communication with the multiple flow passages.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, at least one of the flow passages has a substantially cylindrical shape and terminates at a partially closed end.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, at least one of the various flow passages is skewed relative to a longitudinal axis of the outer ring.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the diffuser surface is substantially cylindrical.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, diffuser surface is conical and radially converging towards the first outlet end.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, outer ring has an outer-ring exterior surface extending between the first axial inlet end and the first axial outlet end, the outer-ring exterior surface includes a sealing surface tapered radially outward from the first axial inlet end and terminating at an apex located between the first axial inlet end and the first axial outlet end, the sealing surface being configured to engage a seal and axially retain the spray nozzle assembly in a spindle nut, clamping nut or collet clamping nut.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the outer-ring exterior surface comprises a glide surface tapered radially inward from the apex, the glide surface being configured to facilitate inserting the spray nozzle assembly into a first bore of a spindle nut.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the outer-ring exterior surface includes a shoulder axially facing the first outlet end and extending radially inward from the glide surface and terminating at a cylindrical section of the outer surface, the shoulder being configured to reach a limit stop of the spindle nut to axially retain the spray nozzle assembly in the spindle nut.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the cylindrical section is configured to engage a second bore of the spindle nut.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the outer surface of the inner ring includes a support surface extending axially inward from the second axial inlet end toward the second axial outlet end and terminates between an inner-ring abutment surface and has a second support surface extending axially from the inner-ring abutment surface and terminates at a ledge.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the outer surface of the inner ring includes a flow guiding surface extending from the ledge and ending at the second axial outlet end of the inner ring.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, a portion of at least one guide surface of the outer ring is engaged with the support surface of the inner ring; the abutment surface of the outer ring abuts the inner-ring abutment surface and; another portion of the at least one guide surface of the outer ring engages the second support surface of the inner ring.
There is disclosed herein a spindle nut assembly. The assembly includes a spindle-nut body extending from a first spindle-nut axial end to a second spindle-nut axial end. The spindle-nut body includes a first spindle-nut inner surface and a second spindle-nut inner surface with a limit stop extending therebetween, the limit stop axially facing the a first spindle-nut axial end, and a radially inward opening circumferential groove formed in an interior area of the spindle-nut body; the outer ring is disposed in the interior area of the spindle-nut body such that the shoulder reaches the limit stop and the cylindrical section engages the second bore of the spindle nut.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, a seal is disposed in the circumferential groove, the seal engaging the sealing surface, the seal urging the spray nozzle assembly into the limit stop.
There is disclosed herein a spindle assembly for a turning machine, on a milling machine or on a drilling machine. The spindle assembly for a turning machine includes a spindle; a collet chuck assembly rotatably mounted to the spindle; the cutting tool mounted in the collet chuck assembly and extending through the nozzle assembly; a supply of fluid in fluid communication with the collet chuck assembly; a spindle nut assembly mounted on the collet chuck assembly; the fluid flowing through the flow passages and the flow area and a tubular stream of the fluid being discharged from the spray nozzle assembly around the cutting tool.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the tubular fluid stream is cylindrical.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the tubular fluid stream is tapered.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the tubular fluid stream rotates transverse to the flow of the tubular stream and in a direction opposite the direction of rotation of the spindle to prevent the tubular stream from being dispersed away from the cutting tool.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the tubular fluid stream is focused on and meets at a cutting edge of the cutting tool.
A spindle assembly is provided that has an outer ring and an inner member. The outer ring has a plurality of flow passages and a diffuser section. The flow passages are defined as open recesses in an inner surface of the outer ring. The flow passages each have an axial inlet and are each in fluid communication with the diffuser section. The inner member has an exterior surface and is in the outer ring with the exterior surface in contact with the inner surface so that fluid flowing from the axial inlet and through the plurality of flow passages discharges as a tubular stream from a circumferential flow area between the exterior surface and the diffuser section.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the inner member is an inner ring.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the inner ring removably secures a cutting tool therein.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the inner ring has a flow guiding surface on the exterior surface.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the inner member is a cutting tool.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, at least one of the flow passages has a cylindrical shape that terminates at a partially closed end.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, at least one of the flow passages has a conical shape that terminates at a partially closed end.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, at least one of the flow passages is tilted relative to a longitudinal axis of the outer ring.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the diffuser section is a cylindrical surface.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the diffuser section is a conical surface that radially converges towards the inner member.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the spindle assembly further includes a spindle-nut body having an interior area with a limit stop. The inner member and the outer ring are disposed in the interior area of the spindle-nut body with the outer ring abutting the limit stop.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the spindle-nut body has a radially inward opening circumferential groove formed in the interior area where a seal is in the circumferential groove urging the outer ring into the limit stop.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the outer ring has an outer-ring exterior surface with a sealing surface tapered radially outward from the axial inlet and terminating at an apex located between the axial inlet and an outlet end of the outer ring. The sealing surface engages a seal and axially retains the outer ring in the spindle-nut body.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the outer-ring exterior surface has a glide surface tapered radially inward from the apex. The glide surface facilitates inserting the outer ring into the interior area of the spindle-nut body.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the outer-ring exterior surface has a shoulder extending radially inward from the glide surface. The shoulder abuts the limit stop to axially retain the outer ring in the spindle-nut body.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, wherein the tubular fluid stream is cylindrical.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the tubular fluid stream is conical.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the tubular fluid stream is directed in a direction opposite a direction of rotation of the inner member.
In some embodiments either alone or together with any one or more of the aforementioned and/or after-mentioned embodiments, the inner member is a cutting tool and the tubular fluid stream is focused on and converges at a cutting edge of the cutting tool.
Any of the foregoing embodiments may be combined.
Referring now to the Figures, which are exemplary embodiments, and wherein the like
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It should be recognized that flow passages 14F are shown as linear passages along a linear tilt direction for ease of discussion. Of course, it is contemplated by the present disclosure for flow passages 14F to be curved or twisted along a tilt direction that is in the same direction as the rotation of the spindle, opposite the direction of rotation of the spindle, and combinations thereof.
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While the outer ring 10 is shown and described as having the flow passages 14F therein, the present disclosure is not limited in this regard as other embodiments are included in the present disclosure including the inner member 20 having flow passages therein instead if or in addition to the outer ring 10 having the flow passages 14F therein.
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It should also be noted that the terms “first”, “second”, “third”, “upper”, “lower”, and the like may be used herein to modify various elements. These modifiers do not imply a spatial, sequential, or hierarchical order to the modified elements unless specifically stated.
While the present disclosure has been described with reference to various exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this disclosure, but that the disclosure will include all embodiments falling within the scope of the appended claims.
This application claims benefit from U.S. Application 63/404,044 filed Sep. 6, 2022, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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63404044 | Sep 2022 | US |