The device is generally in the field of laundry appliances, and, more specifically, a laundry appliance including a sprayer assembly that includes a water inlet conduit and a light housing.
According to one aspect of the present disclosure, a laundry appliance includes a fluid pump that delivers process fluid through a fluid path. A tub is disposed within a cabinet. A drum is rotationally operable within the tub. The tub and the drum define a portion of the fluid path, and a sprayer assembly is coupled with the tub for directing the process fluid into the drum. The sprayer assembly includes a first wall including a water inlet conduit and a light housing, a second wall spaced from the first wall, and a sidewall partially coupling the first wall and the second wall, thereby defining a cavity and an outlet. A first rib is disposed within the cavity and extending between the first wall and the second wall. The first rib defines a water flow channel and a light guide that are each in communication with the outlet. The water flow channel is in fluid communication with the water inlet conduit and is fluidly sealed from the light guide.
According to another aspect of the present disclosure, a recirculating fluid flow system includes a fluid pump that delivers process fluid through a fluid path. A tub having a bellows is disposed within a cabinet and defines a processing space. The fluid path includes at least a portion of the processing space. The tub has an outlet that directs the process fluid toward the fluid pump. A sprayer assembly is coupled with the tub for directing the process fluid into the processing space. The sprayer assembly includes a first wall, including a water inlet conduit and a light housing, and a second wall spaced from the first wall. A sidewall extends between the first wall and the second wall, thereby defining a cavity and sprayer outlet in communication with the water inlet conduit and the light housing via the cavity. A rib is disposed within the cavity and extends between the first wall and the second wall. The rib separates the water flow channel from a light guide.
According to yet another aspect of the present disclosure, a sprayer assembly for an appliance includes a rigid housing. The rigid housing includes a first wall that includes a water inlet conduit and a light housing, each extending therefrom, and a second wall spaced from the first wall. A sidewall extends between the first wall and the second wall, thereby defining a cavity and an outlet. A first rib and a second rib are disposed within the cavity and extend between the first wall and the second wall. The first rib and the second rib define a water flow channel therebetween that is in fluid communication with the water inlet conduit and the outlet, where the water flow channel is fluidly sealed from the light housing.
These and other features, advantages, and objects of the present disclosure will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.
In the drawings:
The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles described herein.
The present illustrated embodiments reside primarily in combinations of method steps and apparatus components related to a laundry appliance including a sprayer assembly that includes a water inlet conduit and a light housing. Accordingly, the apparatus components and method steps have been represented, where appropriate, by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Further, like numerals in the description and drawings represent like elements.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the disclosure as oriented in
The terms “including,” “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element preceded by “comprises a . . . ” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
Referring now to
According to various aspects of the device, the recirculating fluid flow system 18 for the appliance 12 can be incorporated within any one of various appliances 12. These appliances 12 can include, but are not limited to, vertical axis appliances, horizontal axis appliances, washers, dryers, combination washers and dryers, dishwashers, small appliances, and other similar appliances that can utilize a recirculating fluid system.
Referring to
Referring now to
The bellows 64 can define a generally flexible member that operates to allow the tub 24 to vibrate within the cabinet 26 during operation of the laundry appliance 12. The bellows 64 provide a flexible interface between the tub 24 and the cabinet 26 to maintain a watertight seal within the processing space 16 of the tub 24. The sprayer assembly 10 may be generally stationary as the drum 28 rotates during operation of the laundry appliance 12. In some aspects, at least a portion of the second wall 46 of the sprayer assembly 10 is visible from the access opening 62. Typically, a majority of the second wall 46 may be visible from the access opening 62 and extends below the bellows 64 so that the sprayer outlet 52 is exposed to and directed toward the processing space 16 within the drum 28. In various aspects of the device, the door 60 may include a window such that a user can also view the second wall 46 within the processing space 16 while the door 60 is in a closed position. The first wall 40 of the sprayer assembly 10 is disposed above the bellows and/or the tub and the drum. This position allows a convenient position to engage with a fluid conduit of the fluid flow system 18.
Referring now to
As illustrated in
The sprayer assembly 10 may further include a second rib 76 disposed within the cavity and extending between the first wall 40 and the second wall 46. The first rib 54 and the second rib 76 typically extend between and engage each of the first wall 40 and the second wall 46. Further, the first rib 54 and the second rib 76 may define the water flow channel 56 therebetween. The water flow channel 56 is fluidly sealed from the light housing 44 via the first rib 54. The water flow channel 56 is in fluid communication with the water inlet conduit 42 and the outlet 52. Similarly, the light guide 58 is in fluid communication with the light housing 44 and the outlet 52. The second rib 76 and the sidewall 48 may define an auxiliary cavity 80. In this way, the water flow channel 56 is disposed between the light guide 58 and the auxiliary cavity 80. As discussed herein, it is contemplated that the auxiliary cavity 80 may include sensors (e.g., infrared detection, sound sensors, etc.), conduits, fluid connections, and the like, such that the auxiliary cavity 80 may facilitate detection features and/or provide fluids, etc.
In certain aspects of the device, other fluid-handling systems may be placed in communication with the sprayer assembly 10. By way of example, and not limitation, a chemistry dispensing unit, a fluid inlet, a cold water line, a hot water line, combinations thereof, and other similar fluid-handling systems may be coupled with the sprayer assembly 10 for disposing material into the processing space 16. These various fluid-handling systems can be directly coupled to the sprayer assembly 10 (e.g., in direct fluid communication with the auxiliary cavity 80 and/or the water flow channel 56) or can be coupled to the fluid flow system 18 at a position upstream of the sprayer assembly 10 (e.g., at a chemistry dispenser). Thus, the process fluid 14 can include water, laundry chemistries, combinations thereof, particulate material, etc., which become part of the recirculated process fluid 14 that moves through the outlet 30 of the tub 24, through the fluid pump 20 and the recirculation hose 23, and then through the sprayer assembly 10 for recirculation into the processing space 16.
According to various aspects of the recirculating fluid flow system 18, when various processing cycles are completed and recirculation of the process fluid 14 is no longer needed, the fluid pump 20 can be coupled with a valve (e.g., a diverter valve or outlet valve) that redirects the flow of process fluid 14 from going toward the sprayer assembly 10 to a separate path going toward the tub outlet 30 or collection reservoir for ultimate disposal from the appliance 12.
Still referring to
Referring now to
As illustrated in
The method 200 may begin at step 210, which includes preparation of a sprayer assembly tool for production. In some examples, the sprayer assemblies 10, 110 are produced by an injection molding procedure. Next, a decision 212 is made on which sprayer assembly 10, 110 is to be produced. In some examples, the decision 212 is determined based on the need for the light fixture 86 to be positioned near the bellows 64 of the laundry appliance 12. If it is determined that sprayer assembly 110 is to be made at decision 212, the method 200 continues to step 214. At step 214, inserting or removing a portion of the sprayer tool is conducted, which results in the distal end 190 of the light housing 44 to be sealed. An example of the distal end 190 being sealed is illustrated in
According to one aspect of the present disclosure, a laundry appliance comprises a fluid pump that delivers process fluid through a fluid path. A tub is disposed within a cabinet and a drum that is rotationally operable within the tub. The tub and the drum define a portion of the fluid path. A sprayer assembly is coupled with the tub and directs the process fluid into the drum. The sprayer assembly comprises a first wall that includes a water inlet conduit and a light housing. A second wall is spaced from the first wall. A sidewall partially couples the first wall and the second wall, and thereby defines a cavity and an outlet. A first rib is disposed within the cavity and extends between the first wall and the second wall. The first rib defines a water flow channel and a light guide. The water flow channel and light guide are each in communication with the outlet, where the water flow channel is in fluid communication with the water inlet conduit and is fluidly sealed from the light guide.
According to another aspect of the present disclosure, the laundry appliance comprises a bellows that extends between the tub and the cabinet, where the sprayer assembly is received within an aperture of the bellows.
According to yet another aspect of the present disclosure, a majority of the second wall is visible from an access opening defined by the cabinet.
According to still another aspect of the present disclosure, the fluid path recirculates process fluid through the drum and the sprayer assembly via a fluid pump.
According to another aspect of the present disclosure, the light housing includes a light source that is configured to selectively illuminate a portion of a processing space defined within the drum.
According to yet another aspect of the present disclosure, the light housing is closed at a distal end thereof.
According to still another aspect of the present disclosure, the laundry appliance further comprises a second rib disposed within the cavity and extends between the first wall and the second wall, where the first rib and the second rib define the water flow channel therebetween.
According to another aspect of the present disclosure, a volume of the water flow channel is less than a volume of the cavity.
According to yet another aspect of the present disclosure, the recirculating fluid flow system comprises a fluid pump that delivers process fluid through a fluid path. A tub has a bellows, where the tub is disposed within a cabinet and defines a processing space. The fluid path includes at least a portion of the processing space. The tub has an outlet that directs the process fluid toward the fluid pump. A sprayer assembly is coupled with the tub for directing the process fluid into the processing space. The sprayer assembly comprises a first wall that includes a water inlet conduit and a light housing. A second wall is spaced from the first wall. A sidewall extends between the first wall and the second wall and defines a cavity and sprayer outlet in communication with the water inlet conduit and the light housing via the cavity. A rib is disposed within the cavity and extends between the first wall and the second wall. The rib separates the water flow channel from a light guide.
According to still another aspect of the present disclosure, the sidewall of the recirculating fluid flow system includes a first height at the sprayer outlet and a second height spaced from the sprayer outlet. The first height is greater than the second height.
According to another aspect of the present disclosure, the fluid path of the recirculating fluid flow system recirculates process fluid through the sprayer assembly and the tub via the fluid pump.
According to yet another aspect of the present disclosure, the process fluid of the recirculating fluid flow system is configured to exit the water flow channel at a flow rate approximately equal to a flow rate of process fluid within the fluid path adjacent the fluid pump.
According to still another aspect of the present disclosure, the sprayer assembly of the recirculating fluid flow system includes a unitary rigid housing.
According to another aspect of the present disclosure, a volume of the water flow channel of the recirculating fluid flow system is less than a volume of the cavity.
According to yet another aspect of the present disclosure, a volume of the light guide of the recirculating fluid flow system is less than a volume of the water flow channel.
According to still another aspect of the present disclosure, the light housing of the recirculating fluid flow system includes a light source that is configured to selectively illuminate a portion of the processing space via the light guide.
According to another aspect of the present disclosure, a sprayer assembly for an appliance includes a rigid housing that comprises a first wall and includes a water inlet conduit and a light housing, and each extends therefrom. A second wall is spaced from the first wall. A sidewall extends between the first wall and the second wall, and thereby defines a cavity and an outlet. A first rib and a second rib is disposed within the cavity and extends between the first wall and the second wall. The first rib and the second rib define a water flow channel therebetween that is in fluid communication with the water inlet conduit and the outlet, where the water flow channel is fluidly sealed from the light housing.
According to yet another aspect of the present disclosure, the sidewall of the sprayer assembly for an appliance includes a first height at the outlet and a second height spaced from the outlet, where the first height is greater than the second height.
According to still another aspect of the present disclosure, the volume of the water flow channel of the sprayer assembly for the appliance is less than a volume of the cavity.
According to another aspect of the present disclosure, the first rib and the sidewall of the sprayer assembly for the appliance define a light guide therebetween that is fluidly sealed from the water flow channel. A volume of the light guide is less than a volume of the water flow channel.
It will be understood by one having ordinary skill in the art that construction of the described disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the term “coupled” (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
It is also important to note that the construction and arrangement of the elements of the disclosure as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present disclosure. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.