The present invention relates to a sprayer, and particularly relates to a sprayer which can initiate turn off of the resonator according to a foaming level in the sprayer.
In a sprayer, a liquid container holds liquid to be vaporized. The sprayer further contains an ultrasonic resonator, which is disposed in a lower part of the liquid container. A standard implementation of the ultrasonic resonator is a mesh containing a plurality of tiny holes. The liquid passes through the tiny holes while the mesh resonates at a high frequency (such as ultrasonic), which causes the liquid to be emitted as a gas. When little or no liquid is being passed through the mesh, the ultrasonic resonator is at risk of damage. Conventional technologies therefore detect the absence of liquid in the liquid container, or detect when liquid levels are low, and turn off the resonator according to the detection.
A conventional method for determining a low or zero level of liquid in the container is to dispose at least two electrodes on the mesh. When liquid levels are sufficient to cover the mesh, the electrodes are conductive. When liquid levels are too low or empty such that no liquid or insufficient liquid covers the mesh, the electrode will not be conductive.
One issue that exists in the prior art is that, even when there is no liquid in the container, there may be bubbles left over from the resonated liquid which cover the mesh. This results in the electrodes being conductive although the liquid levels are not sufficient for the ultrasonic resonator to generate a gas output. The resonator will therefore not be powered off even though there is no liquid in the container, meaning the resonator will be damaged.
One objective of the present invention is to provide a sprayer which can properly turn off the resonator.
Another objective of is to provide a sprayer which can precisely estimate a liquid level.
One embodiment of the present invention provided a sprayer, comprising: a container, configured to contain liquid; a passage, comprising a first opening, a second opening, a resonator and a mesh, wherein when the liquid in the container is passed through the resonator via the first opening, the liquid is emitted as a gas via the second opening; a first optical sensor, configured to sense first optical data of at least portion of the mesh or at least portion of a surface of the container; and a processing circuit, configured to compute a foaming level of the mesh or of the surface according to the first optical data, and configured to determine whether the resonator should be turned off or not according to the foaming level.
Another embodiment of the present invention provided a sprayer, comprising: a container, configured to contain liquid; a passage, comprising, a first opening, a second opening, a mesh and a resonator, wherein when the liquid in the container is passed through the resonator via the first opening, the liquid is emitted as a gas via the second opening; a first optical sensor, configured to sense first optical data of at least portion of a mesh in the first opening or at least portion a surface of the container; and a processing circuit, configured to estimate a liquid level of the liquid according to the first optical data.
In view of above-mentioned embodiments, the resonator may be turned on/turned off more properly and the liquid level may be more precisely estimated.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
In the following descriptions, several embodiments are provided to explain the concept of the present application. The term “first”, “second”, “third” in following descriptions are only for the purpose of distinguishing different one elements, and do not mean the sequence of the elements. For example, a first device and a second device only mean these devices can have the same structure but are different devices.
A mesh 105 is disposed in the second opening OP_2 to vaporize the liquid from the container 101 into gas. Briefly, when the liquid in the container 101 is passed through the mesh 105 via the first opening OP_1, the liquid is emitted as a gas via the second opening OP_2. In other words, the mesh 105 serves as a resonator in such example. However, the mesh 105 and the resonator can be two independent devices. The power source 111 provides power (current) to the components in the sprayer 100, such as the processing circuit 113, the mesh 105 and the optical sensors which will be described in following descriptions.
A switch 115 may be disposed on the outer surface of the sprayer 100 to allow a user to power-on/off the sprayer 100. In this case, the switch 115 is also electrically coupled to the processing circuit 113 so that, when a user powers-on or powers-off the sprayer 100, the processing circuit 113 turns on the mesh 105 accordingly. As shown in
In one embodiment, the sprayer 100 comprises at least one optical
sensor configured to sense first optical data of at least portion of the mesh 105, or configured to sense first optical data of at least portion of a surface of the container 101. The locations of the first optical sensor will be described in the descriptions of
In such case, the processing circuit 113 is configured to compute a foaming level of the mesh 105 or of the surface according to the first optical data. The processing circuit 113 is also configured to determine whether the resonator should be turned off or not according to the foaming level. For example, if the processing circuit 113 determines that the liquid levels in the container 101 are getting low according to the foaming level, the processing circuit 113 turns off the resonator. On the opposite, if the processing circuit 113 determines that the liquid levels in the container 101 are still high according to the foaming level, the processing circuit 113 does not turn off the resonator.
In the above situation, the user may be informed that liquid levels in the container 101 are getting low by emitting a sound or activating a visual indicator such as an LED 117, which is illustrated as positioned above the switch 115, but is not limited therein. The LED 117 can be controlled by the processing circuit 113 upon receiving feedback from the processing circuit 113.
The above-mentioned first optical sensor can be provided at any location, once the first optical sensor may sense the first optical data of at least portion of the mesh 105 or the surface of the container 101. In order to explain the locations of the first optical sensor, a portion of
In the embodiment of
In one embodiment, the first opening OP_1 is in the first surface Sr_1 and the first optical sensor is disposed to the second surface Sr_2, such as the first optical sensor OS_11 or the first optical sensor OS_12 shown in
In one embodiment, the above-mentioned first optical data is at least one sensing image, and the processing circuit 113 computes the foaming level according to bright information of the sensing image.
In one embodiment, a table records the relations between numbers of pixels and the foaming level is provided. For example, if the number of the pixels with a pixel value 1 is between 0-100, it means the foaming level is low. For another example, if the number of the pixels with a pixel value 1 is above 1000, it means the foaming level is high.
In one embodiments, the sensing image illustrated in
If the liquid level is low, the surface may expose out from the liquid, thus the brightness uniformity of the sensing image may drops due to the image of the surface. For example, if the liquid level in the container 101 is too low such that the forth surface Sr_4 exposes from the liquid, the sensing image of the first optical sensor OS_12 may have a low brightness uniformity due to the image of the forth surface Sr_4. Further, in one embodiment, the sprayer 100 further comprises a light transparent window 110 and a first optical sensor OS_17. The light transparent window 110 is opposite to the second surface Sr_2 and the first optical sensor OS_17 faces the liquid above the first surface Sr_1 through the light transparent window 110. In such case, if the liquid level in the container 101 is low, the sensing image of the first optical sensor OS_17 may have a low brightness uniformity. In such case, the low brightness uniformity may be caused by the image of the second surface Sr_2 or the image of the liquid.
In one embodiment, at least one electrode (three electrodes EL_1, EL_2, EL_3 are illustrated for an example) is disposed to the mesh 105, as shown in
Accordingly, in the embodiment of
In another embodiment, if the processing circuit 113 determines that the electrode is conductive but the foaming level is higher than a second level threshold, the processing circuit 101 turns off the resonator. The first level threshold and the second level threshold can be identical, but can be different as well. In another embodiment, the processing circuit 101 still keeps the resonator to operate, until the processing circuit 113 determines that the electrode is non-conductive. In still another embodiment, the processing circuit 101 turns off the resonator according to only one of a result of the electrode is conductive or not and a result of the foaming level, rather than referring two results. Such variations of the embodiments illustrated in
The processing circuit 113 can turn off the resonator according to other information the above-mentioned first optical data.
The light source 123 illuminates the gas and the illuminated gas is reflected by the passage 109 and detected by the second optical sensor OS_2. The processing circuit 113 receives brightness information (such as an intensity value) from the second optical sensor OS_2, wherein the processing circuit 113 may be a DSP, an MCU or any hardware capable of calculating digital or analog signals. The second optical sensor OS_2 may be a CMOS image sensor or a photodiode capable of detecting light emitted by the light source 123. The light source 123 may be an LED or a Laser capable of emitting light to the passage 109.
The above-mentioned power source 111 further provides power (current) to the substrate 125, and therefore operates to power the processing circuit 113, the second optical sensor OS_2, and the light source 123. The processing circuit 113 is electrically coupled to the second optical sensor OS_2, the light source 123 and the resonator to control operations of the second optical sensor OS_2, the light source 123 and the resonator. In one embodiment, the light source 123 may be controlled by another controller independent from the processing circuit 113.
As illustrated in
By illuminating the emitted gas with the light source 123 and detecting light information by the second optical sensor OS_2, the average intensity of the received light from the second optical sensor OS_2 can be calculated by the processing circuit 113, enabling the processing circuit 113 to determine the average density of the gas. Although the invention is not restricted to detecting a particular gaseous suspension, the particles suspended in the emitted gas should be large enough to influence the density of the gas when illuminated by the light source.
When the gas is illuminated with the light source 123, the light will be reflected by the gas, with an amount/intensity of reflected light according to the density of the gas. If the gas is very dense then the reflected light will be of a high intensity; as the density of the gas decreases, so will the intensity of the reflected light. At least one threshold corresponding to a specific intensity of reflected light (preferably a low intensity) is set. When the reflected light falls below this threshold, it can be determined that the liquid level within the diffuser has become low enough such that an insufficient number of particles are emitted causing the gas to become less dense. At this point, the processing circuit 113 can determine to turn off the resonator.
As different liquids will have different densities when emitted as a gas, it is possible to set multiple thresholds corresponding to different liquids. In this case, the processing circuit 113 can be set to detect a particular threshold corresponding to a particular liquid by being set in a particular mode. Furthermore, it is also possible to set multiple thresholds corresponding to different densities of a same gas. As detailed in the background, when there is a low level liquid in the container 101, the resonator can still emit a gas and therefore will not be immediately damaged; when the liquid level in the container 101 is almost zero, the resonator is in immediate danger of being damaged. By setting a first threshold corresponding to the first situation, and setting a second threshold corresponding to the second situation, an intensity of the emitted gas falling below the first threshold can be used to inform a user that liquid in the container 101 should be replaced, but will not result in immediate turn off of the resonator. In the embodiment of
In both an operation mode where only one threshold is set and an operation mode where multiple thresholds are set, the processing circuit 113 will directly stop the resonator from generating the gas when a parameter of the received light is below a threshold corresponding to a low liquid level meaning the resonator is in imminent danger of being damaged. For example, the processing circuit 113 determines if the intensity level of the reflected light received by the second optical sensor OS_2 is lower than a threshold, and identifies the liquid level as being insufficient when the intensity level is lower than the threshold. The threshold may be able to be manually adjusted by a user, or automatically adjusted when the processor receives the information of the liquid through a wired connection port (ex, USB) or wireless connection (ex, Bluetooth).
In one embodiment, the light source 123 is infrared (IR) light, as this will be invisible to a user and will therefore not influence or affect the user in any negative way. In another embodiment, it is also possible for the light source 123 to comprise a plurality of light sources which emit light of multiple wavelengths, and the second optical sensor OS_2 may detect different light intensity information corresponding to these different wavelengths, which enables the processing circuit 113 to analyze the dense of the gas more precisely. In one embodiment, ultrasound waves may be used instead of infrared waves.
A standard size of the particle which can be detected is 5 micrometers. In one embodiment, the detection device 119 is only able to detect a specific particle size. In another embodiment, the detection device 119 may be able to detect particles over a range of sizes. In this case, the second optical sensor OS_2 may be instructed as to which size particle is to be detected, and a detection range of the second optical sensor OS_2 is set accordingly.
Once the resonator is turned off by the processing circuit 113 so that no gas is emitted, the second optical sensor OS_2 and the light source 123 may then be reset or turned off correspondingly.
The above structure may also be applied to a system for detecting the cleanliness/purity of air. As is well-known, micro-particles such as 2.5 and 5 are present in air which indicates pollution. The above embodiment can thereby be applied to a system for testing the pollution index of air.
Refer to
The flow in
In the above-mentioned descriptions of
In view of above-mentioned descriptions, if the brightness information of the second optical data is lower than a first threshold, it means the liquid level may be low. Also, if the foaming level is lower than a third level threshold, it may mean the liquid level may still be high. Accordingly, in one embodiment, the processing circuit does not turn off the resonator if brightness information of the second optical data is lower than a first threshold and the foaming level is lower than a third level threshold. Oppositely, in another embodiment, the processing circuit turns off the resonator if the brightness information of the second optical data is lower than a first threshold and the foaming level is higher than a forth level threshold. The third level threshold and the fourth level threshold may be identical, but may be different as well.
In the above-mentioned embodiments, all detection results are used as reference for turning off the resonator. However, the detection results can be used for estimating the liquid level in the container is high or low. For example, the processing circuit 113 may estimate the liquid level in the container 101 according to the foaming level and/or the conduction of the electrode, or according to the foaming level and/or the second optical data illustrated in
The liquid level is not limited to be used for turning off the resonator. For example, the spray can generate reminding information if the liquid level is low. For another example, in one embodiment, the container is connected to an outside solution resource, and the container is refilled if the liquid level is low. For still another example, the resonator may be turned off if the liquid level is low and be powered on again if the liquid level becomes from low to high.
In view of above-mentioned embodiments, the resonator may be turned on/turned off more properly and the liquid level may be more precisely estimated.
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
This application is a continuation-in-part of U.S. application Ser. No. 17/840,596, filed on Jun. 14, 2022, which is a continuation-in-part of U.S. application Ser. No. 17/144,080, filed on Jan. 7, 2021, which claims the benefit of U.S. Provisional Application No. 62/963,189, filed on Jan. 20, 2020. The contents of these applications are incorporated herein by reference.
Number | Date | Country | |
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62963189 | Jan 2020 | US |
Number | Date | Country | |
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Parent | 17840596 | Jun 2022 | US |
Child | 18530152 | US | |
Parent | 17144080 | Jan 2021 | US |
Child | 17840596 | US |