Dual-layered hoses having an overbraiding and a resilient interior tube are well known in the art of faucets, especially kitchen faucets with pullout wands. The overbraiding, usually constructed from interwoven nylon, polymeric, or metal threads, forms a supportive external layer for the resilient tube. This combination allows a user to flex and deform the hose when adjusting the water stream. While nylon, polymeric, or metal threads are typically used for the overbraiding, other materials can be used or combined in the braid. An illustrative hose assembly is described in US Patent Application Publication No. 2009/0126820 to Thomas et al., the disclosure of which is expressly incorporated by reference herein.
Further, since the hose has the overbraiding layer over the tube, there can be a narrow space between the overbraiding and the tube that can facilitate the passage of thread-like material along the length of the hose. Both the interweaving of different materials and the feeding of fibers and wiring between the layers make beneficial modifications to the hose possible.
For example, optical fibers can be as thin as a strand of human hair and they possess thread-like qualities that make them adaptable to the overbraiding of a faucet hose. Optical fibers can transmit light to provide both decorative and functional uses. Usually constructed of either transparent glass or plastic, they can be made to be flexible and deformable. These fibers can both transmit light between the two ends of the fiber and/or exteriorly along the axial exterior of the fiber.
Further, activation sensors may be desired in electronic faucets and require coupling to power sources and/or controllers through electrical wires. In certain embodiment faucets, it is desired to provide sensors on pull-out sprayheads removably supported by a delivery spout. As such, it is desired for electrical wires to pass along the hose in a protected and aesthetically pleasing manner.
The present disclosure provides an improved faucet hose by adding energy conducting conduits, such as optical fibers and/or electrical wires along a sprayer hose.
In one illustrative embodiment, a water faucet hose assembly is provided. In one exemplary embodiment, the assembly includes a first fiber formed of a first material, a second fiber formed of a second material configured to conduct energy, the first fiber and the second fiber being interwoven with one another to define a braided exterior sheath defining a longitudinal axis. The assembly further includes a resilient interior tube concentrically received within said sheath.
In another illustrative embodiment, a water faucet hose assembly is provided. In one exemplary embodiment, the assembly includes an exterior sheath defining a longitudinal axis, a resilient interior tube concentrically received within the sheath, and a space defined between the sheath and said tube. The space extends parallel to the exterior sheath and the resilient interior tube. The assembly further includes at least one energy conducting conduit extending through the space. In a more particular embodiment, the exterior sheath is a polymer braid.
In another illustrative embodiment, a water faucet hose assembly is provided. In one exemplary embodiment, the assembly includes a resilient interior tube having a fluid conduit extending therethrough, an exterior sheath covering a length of the resilient interior tube, the exterior tube being constructed of braided threads, and at least one energy conducting conduit positioned between the exterior sheath and the resilient interior tube. The exterior sheath includes a radial outlet through which the energy conducting conduit extends. The radial outlet is proximate to a first end of the exterior sheath and spaced apart from the first end of the exterior sheath.
In another illustrative embodiment, a water faucet spray assembly is provided. In one exemplary embodiment, the assembly includes a hose assembly including a fluid conduit, at least one energy conducting conduit, and an exterior sheath, the fluid conduit and the at least one energy conducting conduit being covered along at least a portion of the hose assembly by the exterior sheath. The assembly further includes a waterway having a fluid inlet and at least one fluid outlet, the fluid inlet of the waterway being in fluid communication with the fluid conduit of the hose assembly. The assembly further includes at least one sensor coupled to the least one energy conducting conduit, the at least one sensor including at least one of a touch sensor and a proximity sensor, and a retainer removably coupled to the hose assembly and the waterway, the retainer having a conduit guide which receives and routes the at least one energy conducting conduit of the hose assembly between the hose assembly and the at least one sensor.
In another illustrative embodiment, a water faucet sprayer assembly is provided. In one exemplary embodiment, the assembly includes a hose assembly including a fluid conduit, at least one energy conducting conduit, and an exterior sheath, the fluid conduit and the at least one energy conducting conduit being covered along at least a portion of the hose assembly by the exterior sheath. The assembly further includes a waterway having a fluid inlet and at least one fluid outlets, the fluid inlet of the waterway being in fluid communication with the fluid conduit of the hose assembly, at least one sensor coupled to the least one energy conducting conduit, the at least one sensor including at least one of a touch sensor and a proximity sensor, and a retainer removably coupled to the hose assembly and the waterway, the retainer maintaining an axial position of the waterway relative to a longitudinal axis of the hose assembly and a rotational position of the waterway relative to the longitudinal axis of the hose assembly.
In another illustrative embodiment, a method of coupling a waterway of a pull-out portion of a faucet to a hose assembly that is moveably received within a body portion of the faucet, the hose assembly including a fluid conduit, at least one energy conducting conduit, and an exterior sheath, the fluid conduit and the at least one energy conducting conduit being covered along at least a portion of the hose assembly by the exterior sheath is provided. The method includes positioning the waterway relative to the hose assembly to place a fluid inlet of the waterway in fluid communication with the fluid conduit of the hose assembly, securing a removable retainer to the hose assembly and the waterway to retain the waterway relative to the hose assembly, and coupling the at least one energy conducting conduit of the hose assembly to at least one sensor of the pull-out portion of the faucet, the at least one sensor including at least one of a touch sensor and a proximity sensor.
The above-mentioned and other features of the disclosure, and the manner of attaining them, will become more apparent and will be better understood by reference to the following description of embodiments of the disclosure taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the disclosure and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
The embodiments of the invention described herein are not intended to be exhaustive or to limit the invention to precise forms disclosed. Rather, the embodiments elected for description have been chosen to enable one skilled in the art to practice the invention.
Faucet hoses can be modified either by interweaving fibers into the overbraiding or passing fibers and wiring along the hose length between the multiple layers of the hose. In general, referring to
Referring back to
Tube 12 may be subjected to significant water pressure when in use. Thus, overbraiding 14, constructed of braided threads, provides an outer reinforcing sheath or outer sleeve for tube 12. Hose assembly 10, combining tube 12 and overbraiding 14, is resiliently adaptable to the deformations that result from angling or bending hose 10 and the water pressure that builds up within tube 12.
Since overbraiding 14 is constructed of interconnected, illustratively interwoven or braided threads, various materials may be utlized in overbraiding 14. For example, nylon threads can be combined with threads of a different material having similar physical characteristics, such as polypropylene for example, to create an interwoven composite. Advantageously then, given this compatibility of overbraiding 14 with diverse materials, such as energy conducting conduits, illustratively an optical fiber 16, may be interwoven with the other threads in overbraiding 14 to extend along the length of hose 10.
Therefore, in one embodiment, referring to
Optical fiber 16 can extend along the length of hose 10 in another manner. Referring back to
Referring to
Referring further to
With reference to
In an illustrative embodiment, ultrasonic sensor 22 turns the water stream on when an object comes within a predetermined proximity. Two wires, power 36 and ground 38, are threaded through space 18 along the length of hose 10 and connected to ultrasonic sensor 22, which is positioned in pullout wand 24. Advantageously, this threading through hose 10 allows for the simple construction of an easily accessible sensor not only for a user's hands, but also for objects placed in close proximity of ultrasonic sensor 22. In an exemplary operation, ultrasonic sensor 22 transmits a burst of ultrasonic waves at an object that are, in turn, deflected back toward the sensor 22. This deflected burst, also known as an echo, is detected by circuitry connected to ultrasonic sensor 22. This circuitry transmits the echo as a signal that identifies the proximity to a processor that controls the opening and closing of a valve to turn the water stream on.
By utilizing space 18 to receive the wiring for both capacitive sensor 20 and ultrasonic sensor 22, a more compact design for pullout wand 24 and hose 10 can be achieved. Having both sensors positioned near outlet 28 allows the sensors 20 and 22 to be close to the stream at outlet 28.
Referring now to
However, when optical fiber 16 is interwoven into overbraiding 14 or any fibers or wires extend through space 18, such a form fit could damage those fibers and/or wires. Thus, referring now to
Referring now to
Referring to
Conduits 78 are illustratively secured to connector 80 by connector pins 82 , as shown in
In the exemplary embodiment illustrated in
In the exemplary embodiment illustrated in
Referring to
As illustrated in
In the illustrated embodiment, waterway 56 is coupled to waterway adapter 61 of hose assembly 10 by coupling retainer 72 around waterway adapter 61 and fluid inlet 58. In one exemplary embodiment, retainer 72 is formed of a resilient material, such as plastic, thermoplastic, thermoset, or metal, and retainer is coupled around waterway adapter 61 and fluid inlet 58 by snapping retainer 72 into place, as illustrated in
In one exemplary embodiment, a first set of features of the waterway 56, retainer 72, and hose assembly 10 maintain a rotational position of the waterway 56 relative to a longitudinal axis of hose assembly 10. As illustrated in
In one exemplary embodiment, a second set of features of the waterway 56, retainer 72, and hose assembly 10 maintain an axial position of the waterway 56 relative to a longitudinal axis of hose assembly 10. As illustrated in
Referring to
In one exemplary embodiment, illustrated in
Referring back to
In one embodiment of the present disclosure, a water faucet sprayer assembly is provided. The water faucet sprayer assembly comprising a hose assembly including a fluid conduit, at least one energy conducting conduit, and an exterior sheath, the fluid conduit and the at least one energy conducting conduit being covered along at least a portion of the hose assembly by the exterior sheath; a waterway having a fluid inlet and at least one fluid outlets, the fluid inlet of the waterway being in fluid communication with the fluid conduit of the hose assembly; at least one sensor coupled to the least one energy conducting conduit, the at least one sensor including at least one of a touch sensor and a proximity sensor; and a retainer removably coupled to the hose assembly and the waterway, the retainer having a conduit guide which receives and routes the at least one energy conducting conduit of the hose assembly between the hose assembly and the at least one sensor.
In one example, the retainer covers the at least one energy conducting conduit of the hose assembly. In another example, the exterior sheath includes a radial outlet through which the energy conducting conduit extends, the radial outlet being proximate to a first end of the exterior sheath and spaced apart from the first end of the exterior sheath. In a variation thereof, the hose assembly includes an adaptor received in the fluid conduit of the resilient interior tube; and a ferrule positioned over the exterior sheath, the ferrule being positioned closer to the first end of the exterior sheath than the radial outlet, the ferrule securing the adaptor to the resilient interior tube. In a refinement thereof, the water faucet sprayer assembly further comprises a cover which is movable along the longitudinal access of the hose assembly, the cover being positioned to cover the at least one energy conducting conduit as it passes over the ferrule. In another example, the retainer maintains an axial position of the waterway relative to a longitudinal axis of the hose assembly and a rotational position of the waterway relative to the longitudinal axis of the hose assembly.
In another exemplary embodiment of the present disclosure, a water faucet sprayer assembly is provided. The water faucet sprayer assembly comprising a hose assembly including a fluid conduit, at least one energy conducting conduit, and an exterior sheath, the fluid conduit and the at least one energy conducting conduit being covered along at least a portion of the hose assembly by the exterior sheath; a waterway having a fluid inlet and at least one fluid outlets, the fluid inlet of the waterway being in fluid communication with the fluid conduit of the hose assembly; at least one sensor coupled to the least one energy conducting conduit, the at least one sensor including at least one of a touch sensor and a proximity sensor; and a retainer removably coupled to the hose assembly and the waterway, the retainer maintaining an axial position of the waterway relative to a longitudinal axis of the hose assembly and a rotational position of the waterway relative to the longitudinal axis of the hose assembly.
In one example, the retainer engages an exterior surface of the waterway to maintain the axial position of the waterway relative to the longitudinal axis of the hose assembly. In a variation thereof, the retainer includes a lower ledge that clips under a ledge of the waterway to maintain the axial position of the waterway relative to the longitudinal axis of the hose assembly.
In another example, the retainer engages an exterior surface of the waterway to maintain the rotational position of the waterway relative to the longitudinal axis of the hose assembly. In a variation thereof, the retainer includes a keyway that receives a key of the waterway to maintain the rotational position of the waterway relative to the longitudinal axis of the hose assembly.
In a further example, the retainer engages an exterior surface of the hose assembly to maintain the axial position of the waterway relative to the longitudinal axis of the hose assembly. In a variation thereof, the retainer includes an upper ledge that clips over a ledge of the hose assembly to maintain the axial position of the waterway relative to the longitudinal axis of the hose assembly.
In still a further example, the retainer engages an exterior surface of the hose assembly to maintain the rotational position of the waterway relative to the longitudinal axis of the hose assembly. In a variation thereof, the retainer and the hose assembly include interlocking features to maintain the rotational position of the waterway relative to the longitudinal axis of the hose assembly. In a refinement thereof, the interlocking features are teeth.
In yet another example, a first set of features of the waterway, retainer, and hose assembly maintain the axial position of the waterway relative to the longitudinal axis of the hose assembly and a second set of features of the waterway, retainer, and hose assembly maintain the rotational position of the waterway relative to the longitudinal axis of the hose assembly. In a variation thereof, the first set of features in the absence of the second set of features would permit free rotation of the waterway relative to the hose assembly and the second set of features in the absence of the first set of features would permit free axial movement of the waterway relative to the hose assembly.
In still a further exemplary embodiment of the present disclosure, a method of coupling a waterway of a pull-out portion of a faucet to a hose assembly which is movably received within a body portion of the faucet is provided. The hose assembly includes a fluid conduit, at least one energy conducting conduit, and an exterior sheath. The fluid conduit and the at least one energy conducting conduit are covered along at least a portion of the hose assembly by the exterior sheath. The method comprising the steps of positioning the waterway relative to the hose assembly to place a fluid inlet of the waterway in fluid communication with the fluid conduit of the hose assembly; securing a removable retainer to the hose assembly and the waterway to retain the waterway relative to the hose assembly; and coupling the at least one energy conducting conduit of the hose assembly to at least one sensor of the pull-out portion of the faucet, the at least one sensor including at least one of a touch sensor and a proximity sensor.
In one example, the method further comprises the step of routing the at least one energy conducting conduit through a conduit guide of the retainer. In another example, the securing step includes the steps of engaging an exterior surface of the waterway with the retainer; and engaging an exterior surface of the hose assembly with the retainer.
While this disclosure has been described as having exemplary designs, the present disclosure can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains and which fall within the limits of the appended claims.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/791,227, filed Mar. 15, 2013, docket DFC-4428-01, titled SPRAYER HOSE ASSEMBLY, the entire disclosure of which is expressly incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/028097 | 3/14/2014 | WO | 00 |
Number | Date | Country | |
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61791227 | Mar 2013 | US |