Anti-terrorist barrier rams have very heavy barriers, such as gates or arms, which are raised and lowered to open and close access to facilities, roads, and entrances. The barriers are pivotally mounted to a frame. Traditionally, due to the weight of the barriers, large hydraulic cylinders or actuators are used to provide sufficient torque to raise and lower them. These actuators take up space making it more difficult to incorporate such actuators in barrier ram frames that are shallow in depth, that would allow them to be shallow mounted, i.e., mounted in shallow depths from the surface. As such barrier rams that use smaller actuators for the operation and more precise control and positioning of the barrier, and that can be shallow mounted, are desired.
An example embodiment barrier ram includes a frame, a barrier rotatable relative to the frame about a pivot axis between a first closed position to a second open position, a first spring rotatably coupled to the frame and the barrier, and a second spring rotatably coupled to the frame and the barrier. The first and second springs are compressed when the barrier is in the closed position. Together the first and second springs provide a first torque to the barrier about the pivot axis. A second torque acts on the barrier about the pivot axis due to gravity in the opposite direction from the first torque, and the difference between the first torque and the second torque is no greater than 25% of one of the first torque and the second torque when the barrier is at any position from the closed position to the open position. In another example embodiment, the difference between the first torque and second torque is no greater than 20% of one of the first torque and the second torque when the barrier is at any position from the closed position to the open position. In yet another example embodiment, the difference between the first torque and the second torque is no greater than 15% of one of the first torque and the second torque when the barrier is at any position from the closed position to the open position. In a further example embodiment, the difference between the first torque and the second torque is no greater than 10% of one of the first torque and the second torque when the barrier is at any position from the closed position to the open position. In yet a further example embodiment, the difference between the first torque and second torque is no greater than 5% of one of the first torque and the second torque when the barrier is at any position from the closed position to the open position. In one example embodiment, the second spring extends and compresses along a second spring axis, such that the second spring axis intersects the pivot axis when the barrier is in the closed position. In another example embodiment, the second spring has a second spring axis. When the second spring axis intersects the pivot axis it is an intersecting orientation, and when the barrier is in the closed position the second spring axis is offset no greater than 25 degrees from the intersecting orientation. In yet another example embodiment, the first spring extends and compresses along a first spring axis, and the first spring axis is in a first orientation and offset 30 degrees or less from a vertical axis when the barrier is in the closed position. The first spring axis is in a second orientation, different than the first orientation, and offset 30 degrees or less from the vertical axis when the frame is mounted horizontally, and the barrier is in the open position. In a further example embodiment, the first spring is housed in a first spring keeper, and the second spring is housed in a second spring keeper. Each spring keeper includes an outer barrel, and an inner barrel slideable within the outer barrel. A first centerer is fitted inside the outer barrel. The first centerer includes a first base and a first projection projecting axially from the first base for being received within a first end portion of its corresponding spring. A second centerer is fitted inside the inner barrel. The second centerer includes a second base and a second projection projecting axially from the second base for being received within a second end portion of its corresponding spring. In yet a further example embodiment, a layer of a wear resistant material covers the outer surface of the inner barrel that is received within the outer barrel. In another example embodiment, another layer of wear resistant material covers an inner surface of the inner barrel, and the layer and the another layer of wear resistant material extend beyond the inner barrel and are connected to each other at a location beyond the inner barrel.
In one example embodiment a barrier ram includes a frame, a barrier rotatable relative to the frame about a pivot axis between a first closed position and a second open position. A first spring is rotatably coupled to the frame and the barrier. The first spring compresses and extends along a first spring axis. A second spring is also rotatably coupled to the frame and the barrier. The second spring compresses and extends along a second spring axis. When the second spring axis intersects the pivot axis it is in an intersecting orientation, and when the barrier is in the closed position the second spring axis is within 25 degrees of the intersecting orientation or intersects the pivot axis. The first and second springs are compressed when the barrier is in the closed position, and the two springs together provide a first torque to the barrier about the pivot axis. A second torque about the pivot axis acts on the barrier due to gravity in an opposite direction from the first torque. In another example embodiment, the first spring axis is in a first orientation and offset 30 degrees or less from a vertical axis when the barrier is in the closed position, and the first spring axis is in a second orientation, different than the first orientation and offset 30 degrees or less from the vertical axis when the frame is mounted horizontally and the barrier is in the closed position. In yet another example embodiment, the first spring is housed in a first spring keeper, and the second spring is housed in a second spring keeper. Each spring keeper includes an outer barrel, an inner barrel slideable within the outer barrel, a first centerer fitted inside the outer barrel, and a second centerer fitted inside the inner barrel. The first centerer includes a first base and a first projection projecting axially from the first base for being received within a first end portion of its corresponding spring. The second centerer includes a second base and a second projection projecting axially from the second base for being received within a second end portion of its corresponding spring. In a further example embodiment, a layer of a wear resistant material covers an outer surface of the inner barrel that is received within the outer barrel. In yet a further example embodiment, another layer of wear resistant material covers an inner surface of the inner barrel, the layer and the another layer of wear resistant material extend beyond the inner barrel and connected to each other at a location beyond the inner barrel.
In one example embodiment, a method of operating a barrier including a frame and a barrier rotatable relative to the frame about a pivot axis between a closed position and an open position, a first spring and a second spring, includes providing a first torque with a first spring on the barrier about the pivot axis opposite a torque provided by gravity about the pivot axis on the barrier, and providing a second torque with the second spring about the pivot axis on the barrier opposite the torque provided by gravity, such that the combined first and second torque at all positions between the open and closed positions is within 25% of the torque provided by gravity. In another example embodiment, the combined first and second torque at all positions between the open and closed positions is within 20% of the torque provided by gravity. In yet another example embodiment, the combined first and second torque at all positions between the open and closed positions is within 15% of the torque provided by gravity. In a further example embodiment, the combined first and second torque at all positions between the open and closed positions is within 10% of the torque provided by gravity. In yet a further example embodiment, the combined first and second torque at all positions between the open and closed positions is within 5% of the torque provided by gravity.
In an example embodiment, a method of operating a barrier ram including a frame and a barrier rotatable about a pivot axis between a closed position and an open position relative to the frame, a first spring and a second spring, includes providing a first torque with a first spring on the barrier about the pivot axis opposite a torque provided by gravity about the pivot axis on the barrier, providing a second torque on the barrier with the second spring about the pivot axis opposite the torque provided by gravity, and providing a third torque using at least one actuator, the third torque being opposite the torque provided by gravity, and the third torque being not greater than 25% of the torque provided by gravity, wherein the first torque, the second torque and the third torque are sufficient for rotating the barrier toward the open position. In another example embodiment, the third torque is not greater than 20% of the torque provided by gravity. In yet another example embodiment, the third torque is not greater than 15% of the torque provided by gravity. In a further example embodiment, the third torque is not greater than 10% of the torque provided by gravity. In yet a further example embodiment, the third torque is not greater than 5% of the torque provided by gravity.
In an example embodiment, a barrier ram includes a balancing system which includes springs that counteract the effects of gravity on the barrier ram. Barrier rams 10 as for example shown in
The first spring 20 is rotatably mounted to the frame and to the barrier such that is in a first position when the barrier is in the closed position, as for example shown in
The second spring 22 is rotatably mounted to the frame and to the barrier with its spring axis, i.e., its axis of extension and compression (the “second spring axis”) 23 oriented at a first orientation so as to intersect the pivot axis, or pass very close or adjacent to the pivot axis 16, when the barrier is in the closed position, as for example shown in
When in the closed position (at 0 degrees) as shown in
To summarize, the first spring 20 reaches near full extension, or full extension, when the barrier is raised into the open (or road closed) position, exerting no, or minimal, torque on the barrier about the pivot, as for example shown in
The first and second springs are selected such that their combined torque (the “combined spring torque”) 36 defines a combined torque curve about the pivot axis that matches or is very close to the torque curve due to gravity as the barrier rotates between its open and closed positions, as for example shown in
At full compression, the springs store large amounts of energy. In an example embodiment they each have a rate greater than 350 lb/in, and in a further example embodiment they each have a rate in the range of 350 lb/in to 750 lb/in. In one example embodiment, the springs have a rate greater than 500 lb/in. In another example embodiment each spring had a free length of 24 inches and has an inner diameter of about a 3.75. The diameter of the wire forming the spring is in the range of about 0.75 to about 1 inch. Thus, the outer diameter is in the range of about 5.25 to about 5.75 inches. In addition, due to geometry constraints inside a barrier ram, the springs are at risk of buckling due to their length to diameter ratio. To prevent the springs from buckling, in an example embodiment, each spring is housed in a keeper 40, as for example shown in
Prior to placing the spring in each of the barrels, a first centerer 58 is placed in the inner barrel and a second centerer 60 is placed in the outer barrel. Each centerer has a circular base 58A, 60A and a protrusion 58B, 60B protruding axially from the base portion. Each spring has an inner diameter and an outer diameter. Each protrusion has an outer diameter slightly smaller than the inner diameter of the spring so that it can be received within its corresponding spring end inner diameter. Each base has a diameter larger than the diameter of its corresponding protrusion and slightly smaller than the inner diameter of its corresponding barrel, such that when it is placed within the barrel it has minimal or no sideway play. The centerers serve to minimize the sideway play of each spring as it compresses and extends.
In an example embodiment, the outer surface 70 of the inner barrel is lined with a protective wear layer 72, as for example shown in
To form a spring housed in a spring keeper, the centerers are placed in the first and second barrels so that their bases 58A, 60A are over their corresponding barrel second ends and with their protrusions 58B, 60B, extending from their corresponding base in a direction toward their corresponding barrel's second end. The spring is inserted through the first end of each barrel and the inner barrel is slid within the outer barrel. Each protrusion 58B, 60B is received within a corresponding end of the spring. In one example barrels are sized such that when the spring is fully extended, a portion of the inner barrel is within the outer barrel. In another example embodiment, when compressed an entire spring can fit within its corresponding inner barrel.
The spring keepers also allow for the installation of one or more shims 61 to give the springs more preload, if necessary. This can help to adjust-in the spring torque curves as necessary. The shims 61 are simply round stocks of metal that slip inside the spring keepers prior to the installation of the centerers and the spring such that they are sandwiched between the centerer and the second end of the corresponding barrel, as for example shown in
Typical barriers aren't capable of rotating much past their open (road closed) position. But when in the open position, the second spring will still be highly compressed. As such, it would be very difficult and dangerous to install a second spring of its size with the large necessary pre-tension when barrier is in the open position. To address this issue, in an example embodiment, the barrier can be lifted at an angle 80 to a full 90 degrees (perpendicular to the roadway) or an angle 80 almost perpendicular to the roadway, as for example shown in
As will be understood by those skilled in the art, the size of springs selected and thus, the force generated by them will depend on the weight of the barrier that they will assist in opening and the torque generated by gravity on the barrier about its pivot axis. In this regard the springs can offset the torque due to gravity at each angle of the barrier relative to the frame.
While this invention has been described in detail with particular references to exemplary embodiments thereof, the exemplary embodiments described herein are not intended to be exhaustive or to limit the scope of the invention to the exact forms disclosed. Persons skilled in the art and technology to which this invention pertains will appreciate that alterations and changes in the described structures and methods of assembly and operation can be practiced without meaningfully departing from the principles, spirit, and scope of this invention, as set forth in the following claims. Although relative terms such as “outer,” “inner,” “upper,” “lower,” “below,” “above,” and similar terms have been used herein to describe a spatial relationship of one element to another, it is understood that these terms are intended to encompass different orientations of the various elements and components of the invention in addition to the orientation depicted in the figures. Additionally, as used herein, the term “substantially,” “about,” and similar terms are used as terms of approximation and not as terms of degree, and are intended to account for the inherent deviations in measured or calculated values that would be recognized by those of ordinary skill in the art. Furthermore, as used herein, when a component is referred to as being “on” another component, it can be directly on the other component or components may also be present therebetween. Moreover, when a component is referred to as being “coupled” to another component, it can be directly attached to the other component or intervening components may be present therebetween.