This invention relates generally to the field of folding knives and more particularly to a method of operation a folding knife with a spring driven opening mechanism.
Folding knives are popular due to their compact size and portability. However, a potential drawback of certain folding knives is that they require two hands for use. One hand is required for holding the handle portion of the blade, while the other hand is necessary to withdraw the blade from its retracted position within the handle and move the blade to the extended, operable position.
In most assisted-opening folding knives, a leaf torsion spring or straight wire spring is used, so that when the knife is opened, the spring provides an initial assist to move the blade, but the continued opening of the blade relies on inertia to complete the opening process.
For example, the folding knife disclosed in U.S. Pat. No. 5,815,927 (Collins) allows the user to extract the blade from its refracted position within the handle by the user's engaging and pulling on ridges defined in a rear portion of the blade. A plunger mechanism having a coil spring facilitates opening of the blade, but the user is still required to pull on the ridges in order to move the blade through a selected range of motion and for the spring to assist the blade to move it to the extended position.
Many folding knives have been patented. U.S. Pat. No. 273,858 (Korn) discloses a folding knife having a leaf-type spring for moving a blade to an extended position. U.S. Pat. No. 1,603,914 (Hermann) discloses a folding knife having a coil spring connected to a metal tape, which pulls the blade to a retracted position. U.S. Pat. No. 2,601,999 (Sly) discloses a foldable gaff hook having a similar opening mechanism. U.S. Pat. No. 2,407,897 (Newman) discloses a spring for pivoting blade open upon actuation of a locking lever. U.S. Pat. No. 698,080 (Treas) discloses use of an actuating spring for pivoting a blade to an open position. U.S. Pat. No. 4,535,539 (Friedman, et al.) and U.S. Pat. No. 5,093,995 (Jan) disclose button release mechanisms for folding knives. U.S. Pat. No. 4,893,409 (Poehlmann) and U.S. Pat. No. 5,964,035 (Poehlmann) disclose folding knives having adjustment screws for adjusting the fit of the blade in the extended position. U.S. Pat. No. 1,065,863 (Carter) also discloses use of set, or an adjustment, screw. U.S. Pat. No. 6,397,477 (Collins) discloses a spring-assisted folding knife which initiates pivoting a blade from a retracted position to a locked extended position. These knives typically use either inertia, gravity-assist, or a flick of the wrist to complete the opening process.
According to one aspect, a method of operating a spring assisted folding knife includes the steps of: providing a spring assisted folding knife including a handle, a blade, a transfer bar assembly contained in a transfer bar assembly recess, a helical spring, and a coiled torsion spring; and pivotally moving the blade to overcome a blade closed bias force provided by the helical spring pressing against the transfer bar assembly followed by a blade opened bias provided by the coiled torsion spring, or to overcome a blade opened bias provided by the coiled torsion spring followed by a blade closed bias force provided by the helical spring pressing against the transfer bar assembly.
In one embodiment, the step of pivotally moving the blade includes opening the blade from a blade closed position of the spring assisted folding knife by overcoming a closing bias force biased towards a closed blade provided by the transfer bar assembly wherein as the blade is removed from the handle, the closing bias force first increases as the helical spring is compressed by the transfer bar assembly, then the closing bias eases as a front section of the transfer assembly rotates past a sear of a blade tang of the blade and a mechanical force biasing the blade to an open position provided by the torsion spring becomes dominant, the torsion spring having been previously pre-tensioned in the blade closed position, and then reaching a blade open position.
In another embodiment, the method further includes the step of compressing partially the helical spring on opening the blade from a closed position to an opening angle of less than about 10° by the blade tang causing the transfer bar assembly to move in a compression direction towards the helical spring.
In yet another embodiment, the method further includes the step of moving partially a longitudinal axis of the front section away from a longitudinal axis of a rear section of the transfer bar assembly on further opening the blade to an opening angle of less than about 30° by the blade tang and causing tensioning of a leaf spring and partially un-tensioning the coiled torsion spring.
In yet another embodiment, the method further includes the step of moving further a longitudinal axis of the front section away from a longitudinal axis of a rear section of the transfer bar assembly on opening the blade from the closed position to an opening angle of less than about 90° by the blade tang substantially releasing axial pressure by the helical spring on the rear section of the transfer bar assembly and causing further tensioning of a leaf spring and un-tensioning the coiled torsion spring.
In yet another embodiment, the method further includes the step of continuing to un-tension the coiled torsion spring as the blade moves further towards a blade fully opened position.
In yet another embodiment, the method further includes the step of stopping a stop surface of the blade tang against a spine stop in a blade fully opened position.
In yet another embodiment, the method further includes the step of locking the blade into an opened position by a liner lock moving behind a flat surface of the blade tang.
In yet another embodiment, the step of pivotally moving the blade includes closing the blade to a blade closed position from a blade open position by overcoming an opening bias force biased towards an open blade provided by the torsion spring and wherein as the blade is moved towards the handle, the closing bias force first increases as a front section of the transfer assembly engages a sear of a blade tang of the blade and the helical spring is compressed by the transfer bar assembly, then eases as the blade enters the closed position with a dominant closing force bias against opening provided by the transfer assembly and the helical spring.
In yet another embodiment, the method further includes the step of un-locking the blade from an opened locked position by a depressing a liner lock moving the liner lock from behind a flat surface of the blade tang.
In yet another embodiment, the method further includes the step of moving a stop surface of the blade tang away from a spine stop as the blade rotates from a blade fully opened position.
In yet another embodiment, the method further includes the step tensioning the coiled torsion spring as the blade moves further from a blade fully opened position.
In yet another embodiment, the method further includes the step moving a longitudinal axis of the front section towards a longitudinal axis of a rear section of the transfer bar assembly on closing the blade from an opened position to a closing angle of less than about 90° by the blade tang substantially engaging an axial pressure on the helical spring on the rear section of the transfer bar assembly and causing an un-tensioning of a leaf spring and a tensioning the coiled torsion spring.
In yet another embodiment, the method further includes the step of moving partially a longitudinal axis of the front section towards a longitudinal axis of a rear section of the transfer bar assembly on further closing of the blade to an closing angle of less than about 30° by the blade tang and causing an un-tensioning of a leaf spring and further tensioning the coiled torsion spring.
In yet another embodiment, the method further includes the step of compressing the helical spring on closing the blade from a partially opened position to a closing angle of less than about 10° by the blade tang causing the transfer bar assembly to move in a compression direction towards the helical spring.
In yet another embodiment, the method further includes the step of closing the blade in the handle.
In yet another embodiment, the step of opening the blade of the spring assisted folding knife further includes after a blade opened position a step of locking the blade in an open position by engaging a liner lock against a second rear flat vertical surface of a blade tang.
In yet another embodiment, the step of opening the blade further includes grasping a thumb stud.
The foregoing and other objects, aspects, features, and advantages of the invention will become more apparent from the following description and from the claims.
The objects and features of the invention can be better understood with reference to the drawings described below, and the claims. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the drawings, like numerals are used to indicate like parts throughout the various views.
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In step 203, a compression spring 148 is inserted into transfer bar assembly recess 52 of spine 50, and in step 204, transfer bar assembly 70 is inserted in the front portion of spine 50 in front of compression spring 148. Compression spring 148 is thus to the rear of transfer bar assembly 70. “Rear” denotes the end of spine 50 which contains lanyard hole 60, while “front” denotes the opposite end.
In step 205, hole 30 of lock blade 20 is placed onto the blade assembly guide pin if using the assembly fixture, or alternatively onto the end of male blade screw 118. Folding knife 10 is preferably assembled with lock blade 20 in the open position. In step 206, blade washer 44b is placed onto the blade assembly guide pin if using the assembly fixture, or alternatively onto the end of male blade screw 118.
In step 207, mark side liner 90 is emplaced onto the growing knife assembly. Then, in step 208, a blade opener spring 142 is placed onto the blade assembly guide pin if using the assembly fixture, or alternatively onto the end of male blade screw 118. End 144 must be placed through curved slot 92 into hole 150 of lock blade 20. In step 209, mark side handle 130 is placed onto mark side liner 90.
In step 210, body screws 122 are screwed into corresponding holes 136 on mark side handle 130. In step 211, the finished knife assembly is removed from the assembly fixture if one is being used. In step 212, belt clip 140 is placed into belt clip recess 132, after which female blade screw 120 is inserted into hole 134 in step 213. If the assembly fixture was used to assemble the knife, in step 214 male blade screw 118 is inserted into hole 112 and screwed into the end of female blade screw 120; but if no assembly fixture was used and male blade screw 118 is already within the knife assembly, at this step male blade screw 118 is simply screwed into female blade screw 120.
In step 215, body screws 122 are screwed into corresponding holes 114 in file side handle 110. Finally, in step 216, thumb stud 36 is fastened in place in recess area 32 using thumb stud screw 38.
Folding knife 10 is an assisted opening folding knife. When lock blade 20 is in the closed position, it is biased into the closed position by compression spring 148, with sear 40 engaging transfer bar assembly 70. When opening lock blade 20, once lock blade 20 is moved out approximately 30° and front transfer bar 72 clears sear 40, the action of blade opener spring 142 moves lock blade 20 into the fully open position.
The folding knife 10 as described hereinabove was also described in U.S. patent application Ser. No. 13/442,116, now U.S. Pat. No. 8,752,298, Spring-Assisted Folding Knife, filed Apr. 9, 2012, which application is incorporated herein by reference in its entirety for all purposes. In the description which follows, a method of operation for a folding knife similar to the exemplary folding knife 10 is described in more detail, with an emphasis on how the transfer bar assists in opening and closing the blade.
While the present invention has been particularly shown and described with reference to the preferred mode as illustrated in the drawing, it will be understood by one skilled in the art that various changes in detail may be affected therein without departing from the spirit and scope of the invention as defined by the claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 13/442,116, now U.S. Pat. No. 8,752,298, SPRING-ASSISTED FOLDING KNIFE, filed Apr. 9, 2012, which application is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20140115898 A1 | May 2014 | US |
Number | Date | Country | |
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Parent | 13442116 | Apr 2012 | US |
Child | 14149408 | US |