Other features and objects of the present invention will become apparent from the following description made with reference to the accompanying drawings, in which:
The embodiments of the present invention are described below with reference to the accompanying drawings.
The pulley hub 2 comprises an output shaft 2a made of a metal and a sleeve 2b mounted around the output shaft 2a. The output shaft 2a has an opposed pair of small-diameter portions 3 and 4 at both ends thereof. Between the small-diameter portion 3 at one end of the output shaft 2a and the corresponding end of the pulley 1, a single-seal bearing 5 is mounted to support the pulley 1 and the pulley hub 2 so as to be rotatable relative to each other.
At the other end of the pulley 1, a seal 6 is mounted between the pulley 1 and the output shaft 2a and has its inner periphery in elastic contact with the outer periphery of the small-diameter portion 4 at the other end of the output shaft 2a.
The sleeve 2b is molded of synthetic resin, and is pressed onto the outer shaft 2a. The seal 6 is formed with an annular projection 7 on its inner periphery at its end facing the seal 6. The annular projection 7 is axially immovably fixed between a shoulder 8 formed on the outer periphery of the output shaft 2a near its other end and a snap ring 9 fixed on the outer periphery of the small-diameter portion 4 of the output shaft 2a.
The sleeve 2b is formed with a pair of flanges 10 and 11 on its outer periphery at its both ends. The space between the pair of the flanges 10 and 11 serves as a grease reservoir. The flanges 10 and 11 have different outer diameters. The large-diameter flange 10, which is located near the seal 6, has a slightly smaller diameter than the inner diameter of the pulley 1. The outer peripheral surface of the large-diameter flange 10 serves as a radial bearing surface 12 for supporting the pulley 1 so as to be rotatable relative to the output shaft 2a.
The small-diameter flange 11, which is located near the bearing 5, has a larger width than the large-diameter flange 10. As shown in
The pair of projections 14a and 14b have different lengths. The longer projection 14a has its disposed radially outwardly of the outer periphery of the small-diameter flange 11 with its outer periphery located adjacent to the inner periphery of the pulley 1.
A cutout 15 is formed in the outer periphery of the small-diameter flange 11 to extend circumferentially from the recess 13 in which the longer projection 14a fits.
As shown in
The clutch spring 17 is a coil spring made from a wire having a square section. In the unstressed state, the clutch spring 17 has a larger diameter than the small-diameter portion of the clutch surface 16, and is mounted in the pulley 1 in a compressed state with the outer periphery of its portion near the seal in elastic contact with the clutch surface 16.
As shown in
One side surface of the projection 14a facing the leading end surface of the projection 19 for torque transmission is a tapered surface 20. The leading end surface of the projection 19 is also a tapered surface 21 complementary to the tapered surface 20.
As shown in
As shown in
As shown in
The pulley hub 2 is mounted on a rotary shaft of e.g. an alternator as an engine accessory so that they will not rotate relative to each other. Then, a belt is trained about the pulley 1 and the pulley on the crankshaft to transmit the rotation of the crankshaft to the pulley 1 through the belt.
In this state, when the rotation of the crankshaft is transmitted to the pulley 1 and the pulley 1 rotates in the direction shown by the arrow in
At this time, because the clutch surface 16 is formed with the large-diameter recess 24 at a position opposite to the end portion of the clutch spring 17 including the torque transmission end, several turns of the clutch spring 17 at this end portion radially expand but are not pressed against the inner periphery of the large-diameter recess 24.
Also, with the expansion of the clutch spring 17, the torque transmission projection 19 at the end of the clutch spring 17 smoothly slides radially outwardly along the tapered surface 20 of the projection 14a, so that torque is transmitted to the projection 14a and the pulley hub 2 rotates in the same direction as the pulley 1. As described above, the torque transmission projection 19 moves neither axially nor circumferentially, relative to the clutch spring 17. They do not move radially relative to each other, either.
As described above, in transmitting torque from the pulley 1 to the pulley hub 2, only several turns of the clutch spring 17 at its portion including the torque transmission end radially expand without being pressed against the inner periphery of the large-diameter recess 24. Therefore, sharp torque input produced at the clutch is relaxed and no breakage of the clutch spring 17 will occur. Thus a highly durable spring clutch is provided.
Although in the embodiment of
While torque is being transmitted from the pulley 1 to the pulley hub 2, when the speed of the pulley hub 2 exceeds the speed of the pulley 1, the torque transmission projection 19 engages the end wall of the cutout 15 and the turn 17a of the clutch spring 17 at its leading end is dragged and moves radially inwardly of the sleeve 2b by its own restoring elasticity away from the clutch surface 16. Thus the clutch spring 17 is radially compressed and slips on the contact surface with the clutch surface 16. Now the pulley 1 rotates freely and the transmission of rotation from the pulley 1 to the pulley hub 2 is cut off.
Even when the speed of the pulley hub 2 exceeds the speed of the pulley 1, because the torque transmission projection 19 is in engagement with the end wall of the cutout 15, projection 19 is kept close to the projection 14a. Thus, when the speed of the pulley 1 exceeds the speed of the pulley hub 2, the projection 19 is instantly presses against the tapered surface 20 of the projection 14a, so that torque can be transmitted to the pulley hub 2 without delay.
With this arrangement, in transmitting torque by the expansion of the clutch spring 17, the small-diameter coil portion 17b only radially expands and is not pressed against the clutch surface 16. Thus, like the spring clutch of
Although in
A clutch spring 17 in the form of a coil spring is mounted in a radially compressed state in the pulley 1 and has a clutch portion 17c at a position opposite to the clutch surface 16 which is in elastic contact with the clutch surface 16. The clutch spring 17 has a damper portion 17d at a position opposite to the large-diameter recess 24. The damper portion 17d has its end portion fitted on a small-diameter spring fitting surface 11a formed on a flange 11 provided at one end of the pulley hub 2 and has its extreme end inserted and engaged in a spiral groove 30 opening to the spring fitting surface 11a.
A lock plate 31 fitted at the other end of the pulley hub 2 is prevented from coming off by a snap ring 32. The lock plate 31 and the flange 11 axially position the clutch spring 17. The spring rigidity of the clutch portion 17c of the clutch spring 17 is set to be smaller than that of the damper portion 17d, which is disposed opposite to the large-diameter recess 24.
For setting the spring rigidity as described above, in this embodiment, the clutch portion 17c of the clutch spring 17 is thinner than the damper portion 17d. Such a clutch spring can be easily made by forming a coil spring from a wire having a square section and turning one end portion of the inner periphery of the coil spring.
The clutch portion 17c may have a uniform thickness and a uniform spring rigidity over its entire axial length, or may have a thickness increasing in steps toward the damper portion 17d as shown in
A clutch spring having the clutch portion 17c, of which the spring rigidity is lower than that of the damper portion 17d, can also be made by forming a spring wire having its thickness changing in the length direction into a coil shape.
In this arrangement, when the pulley 1 rotates in the direction shown by the arrow in
At this time, because the clutch surface 16 is formed with the large-diameter recess 24 at a position opposite to the damper portion 17d, the damper portion 17d only radially expand without being pressed against the inner periphery of the large-diameter recess 24.
The expansion of the clutch portion 17c increases a pressed contact engaging force to the clutch surface 16, so that the clutch spring 17 rotates together with the pulley 1. Thus, the torque of the pulley 1 is transmitted through the one end of the clutch spring 17 to the pulley hub 2, so that the pulley hub 2 rotates in the same direction as the pulley 1.
While torque is being transmitted from the pulley 1 to the pulley hub 2, because the damper portion 17d only radially expands without being pressed against the inner periphery of the large-diameter recess 24, elastic deformation by expansion of the damper portion 17d relaxes sharp torque input produced by the clutch. Therefore, it is not probable that the clutch spring 17 bends at the damper portion 17d and stress concentrates there. Thus a highly durable spring clutch can be provided.
By making the spring rigidity of the clutch portion 17c lower than that of the damper portion 17d, adherence to the clutch surface 16 increases, and the clutch portion 17c is radially expanded and compressed with small torque. This improves response of the spring clutch.
As shown in
By providing the cover ring 40 in the large-diameter recess 24 so as to cover the end portion of the clutch spring 17 including the torque transmission end, it is possible to increase the spring rigidity of this portion of the clutch spring 17. This makes it possible to adopt as the clutch spring 17 one made from a spring material which is thin, apt to deform elastically and has good adherence to the clutch surface 16, thereby improving the operability of the spring clutch.
When the clutch spring 17 radially expands and engages the clutch surface 16, the several turns of clutch spring 17 at its portion including the torque transmission end are prevented from expanding at their portions opposite to the hold-down claws 43 of the cover ring 40, so that their spring rigidity increases. The several turns of the clutch spring elastically deform so as to bulge radially outwardly at their portions opposite to the spaces between the hold-down claws, thereby relieving sharp torque input produced by the clutch. Therefore, no breakage of the clutch spring 17 will occur and a highly durable spring clutch can be obtained.
As shown in
As shown in
This arrangement makes it possible to increase the spring rigidity of the clutch spring 17 gradually toward the torque transmission end, prevent the breakage of the clutch spring effectively and relax the torque input loaded.
Further, as shown in
The elastic ring 50 is formed with a cut 52 at a portion of the circumference of a cylindrical member 51. As shown in
As shown in the fifth embodiment, by mounting the elastic ring 50 at the portion of the clutch spring 17 including the torque transmission end, the spring rigidity of this portion of the clutch spring 17 increases. This makes it possible to adopt as the clutch spring 17 one made from a spring material which is thin, apt to deform elastically and has good adherence to the clutch surface 16, thereby improving the operability of the spring clutch.
Also, because the elastic ring 50 supplements the spring rigidity of the portion of the clutch spring 17 including the torque transmission end, it is possible to suppress the formation of a bend at this portion of the clutch spring 17 in transmitting torque by the expansion of the clutch spring 17. Therefore, the clutch spring 17 will hardly break due to fatigue and a highly durable spring clutch can be obtained.
When the clutch spring 17 radially expands and engages the clutch surface 16, the torque output end of the clutch spring 17 expands into close contact with the inner periphery of the elastic ring 50. As the amount of its expansion increases, the elastic ring 50 expands. The elastic deformation by the expansion of the end portion of the clutch spring 17 including the torque transmission end and the expansion of the elastic ring 50 relaxes sharp torque input produced by the clutch and effectively prevents the formation of a bend on the clutch spring 17. This prevents breakage of the clutch spring 17 and the pulley hub 2.
As shown in
Preferably, the elastic ring 50 shown in any of
As shown in
The clutch spring 17 has a uniform diameter over the entire axial length and has its one end inserted and engaged in a spiral groove 30 formed in the flange 11 like the arrangement shown in
Otherwise, this embodiment is the same as the second embodiment shown in
In the sixth embodiment, by providing the ring member 60 between the clutch surface 16 and the clutch spring 17 so as to be brought into elastic contact with the clutch spring 17, it is possible to make uniform the radial force of the clutch spring 17 and ensure stable transmission of torque.
By providing the cylindrical elastic member 61 between the ring member 60, which is a rigid body, and the clutch surface 16 so as to be brought into elastic contact with the outer periphery of the ring member 60 and the clutch surface 16, if an excessive torque (shock torque) over the transmittable torque capacity is loaded by friction between the ring member 60 and the elastic member 61, slip occurs at the contact point between the ring member 60 and the elastic member 61, so that torque transmission to the clutch spring 17 is cut off. This prevents stress concentration to the end portion of the clutch spring 17 including the torque transmission end and thus its breakage. Thus, a highly durable spring clutch is provided.
As shown in
Number | Date | Country | Kind |
---|---|---|---|
2006-111715 | Apr 2006 | JP | national |
2006-144278 | May 2006 | JP | national |
2006-195598 | Jul 2006 | JP | national |
2006-198293 | Jul 2006 | JP | national |
2006-198421 | Jul 2006 | JP | national |
2007-073833 | Mar 2007 | JP | national |