The present disclosure relates to mechanical or powered abrasive tools, more particularly, to handheld angle die grinders, and, even more particularly, to handheld angle drill or die grinders having a spring loaded adjustable head.
Handheld angle drill and die grinders and other handheld abrading or abrasive tools are common in the prior art having been available to the general public for several decades. One problem common to handheld (portable) angle drill or die grinders and other handheld mechanical or powered tools is the set angle of the abrasive device (e.g., disc, wheel, pad, etc.) with respect to the handle. In order to utilize the tool in small compact spaces, it is often necessary to change the angle or position of the drill or abrasive component relative to the handle. Traditionally, in order to alter the angle or position of the abrasive component relative to the handle, a tool is required in order to loosen the abrasive component. Once loosened, the drill bit or abrasive component is positioned in a correct angle, and then tightened back down to the handle. However, this can be time consuming and, if the angle needs to be changed often, is very inconvenient. Another technique is for the user to rotate the tool by bending the wrist and/or arm to position the tool. This is not ergonomic.
Thus, there is a long-felt need for a handheld angle die grinder that has a rotatable head such that the abrasive component can be quickly and easily rotated to any angle relative to the handle.
According to aspects illustrated here, there is provided an adjustable mechanism for an angle drill or a die grinder, comprising a receiver, including a first section, and a second section connected to the first section, a mating component, a tension component arranged on the second section, and an axial sliding support operatively arranged to be secured to the second section, wherein at least one of the first section and the mating component includes a plurality of holes and the other of the first section and the mating component includes one or more pins, the one or more pins being operatively arranged to removably engage the plurality of holes.
According to aspects illustrated herein, there is provided an angle rotation device, comprising an adjustable mechanism, including a receiver, including a first section, and a second section connected to the first section, a mating component arranged to engage the receiver, a tension component arranged on the second section, and an axial sliding support operatively arranged to be secured to the second section, an adjustable head connected to the mating component, and a motor connected to the receiver, wherein at least one of the first section and the mating component includes a plurality of holes and the other of the first section and the mating component includes one or more pins, the one or more pins being operatively arranged to removably engage the plurality of holes.
According to aspects illustrated herein, there is provided an adjustable head for an angle drill or die grinder, comprising a receiver including a first section including a plurality of holes, and a second section connected to the first section, a mating component including one or more pins, the one or more pins being operatively arranged to removably engage the plurality of holes, a tension component arranged on the second section, and an axial sliding support operatively arranged to be secured to the second section.
These and other objects, features, and advantages of the present disclosure will become readily apparent upon a review of the following detailed description of the disclosure, in view of the drawings and appended claims.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements. It is to be understood that the claims are not limited to the disclosed aspects.
Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the claims.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure pertains. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the example embodiments. The assembly of the present disclosure could be driven by hydraulics, electronics, pneumatics, and/or springs.
It should be appreciated that the term “substantially” is synonymous with terms such as “nearly,” “very nearly,” “about,” “approximately,” “around,” “bordering on,” “close to,” “essentially,” “in the neighborhood of,” “in the vicinity of,” etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby,” “close,” “adjacent,” “neighboring,” “immediate,” “adjoining,” etc., and such terms may be used interchangeably as appearing in the specification and claims. The term “approximately” is intended to mean values within ten percent of the specified value.
By “non-rotatably connected” or “non-rotatably secured” elements, we mean that: the elements are connected so that whenever one of the elements rotate, all the elements rotate; and relative rotation between the elements is not possible. Radial and/or axial movement of non-rotatably connected elements with respect to each other is possible, but not required. By “rotatably connected” elements, we mean that the elements are rotatable with respect to each other.
Moreover, as used herein, “and/or” is intended to mean a grammatical conjunction used to indicate that one or more of the elements or conditions recited may be included or occur. For example, a device comprising a first element, a second element and/or a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element.
Adverting now to the figures,
Motor 20 generally comprises motor trigger 22 and end 24. Motor 20 is operatively arranged to drive shaft 62 as will be described in greater detail below. End 24 comprises radially outward facing surface 26 and coupler 28. Radially outward facing surface 26 may comprise threading arranged to engage threading on radially inward facing surface 84 of receiver 80. Coupler 28 is generally supported by bearing 29 having a hole in end 24 comprising a threaded inward facing surface. In some embodiments, coupler 28 comprises a plurality of radially inward extending teeth, similar to that of an annular gear. Coupler 28 is operatively arranged to rotate relative to radially outward facing surface 26 and motor trigger 22, and therefore rotate shaft 62 with respect to radially outward facing surface 26 and motor trigger 22. In order to activate motor 20, motor trigger 22 is pressed or displaced toward motor 20 (i.e., squeezed), which action rotates coupler 28, thus causing shaft 62 and chuck 42 to rotate. Motor trigger 22 may further comprise a safety lock to prevent activation of motor 20.
Adjustable head 40 comprises chuck 42 and end 44, end 44 being arranged opposite chuck 42. Chuck 42 is operatively arranged to engage a tool (not shown), for example, a grinding wheel, drill bit, hole saw, screw or securement device driver, or other rotation tool. Chuck 42 may also comprise a spindle. End 44 comprises radially outward facing surface 46, which may comprise threading. Adjustable head 40 is operatively arranged to connect to mating component 100, for example, via threaded engagement of radially outward facing surface 46 and radially inward facing surface 108. Adjustable head 40 further comprises hole 50 which extends at least partially therethrough. Hole 50 forms one or more radially inward facing surfaces within adjustable head 40. End 44 may further comprise frusto-conical taper 48 on radially inward facing surface formed by hole 50. Frusto-conical taper 48 allows for better alignment and fastening capabilities when adjustable head 40 is being secured to mating component 100. For example, as adjustable head 40 is being screwed into mating component 100 (e.g., via threading on radially outward facing surface 46 and radially inward facing surface 108), frusto-conical taper 48 engages surface 110 to further align and secure the components. Additionally, frusto-conical taper 48 may engage axial sliding support 114 to help align adjustable head 40, such that it can be slid over axial sliding support 114 and engage mating component 100, as will be described in greater detail below.
Adjustable head 40 further comprises shaft 62. Shaft 62 comprises end 66, and 68, and edge 64 arranged between ends 66 and 68. End 66 may comprise a plurality of teeth and end 68 may comprise a plurality of teeth. In some embodiments, end 68 comprises threading. End 66 is operatively arranged to non-rotatably connect to pinion gear 61, which is arranged at least partially in or proximate to chuck 42. Shaft 62 is arranged to rotate in circumferential direction CD1 and/or circumferential direction CD2, thus rotating pinion gear 61. Pinion gear 61 engages another gear within chuck 42 which changes the rotation direction at an angle (e.g., 90°), hence an “angle drill.” Shaft 62 is rotatably connected to adjustable head 40 via bearing 70, bearing 72, and shaft lock 74. Bearing 72 is arranged to engage edge 64 and, together with shaft lock 74, rotatably secure shaft 62 to adjustable head 40 and prevent axial displacement of shaft 62 in axial direction AD1 and AD2 relative to adjustable head 40. In an example embodiment, shaft lock 74 comprises radially outward facing surface 76 that is connected to a radially inward facing surface of hole 50, for example, via threaded engagement (see
In some embodiments, adjustable head 40 further comprises hole 56 and stop 52. Hole 56 extends through radially outward facing surface 46 and into hole 50. Stop 52 is operatively arranged to engage hole 56 and at least partially extend into hole 50 to engage groove 122 of axial sliding support 114 (see
Adjustable mechanism 60 comprises receiver 80, mating component 100, tension component 112, and axial sliding support 114.
Receiver 80 is operatively arranged to be connected to motor 20, specifically end 24, and comprises section 82, section 90, and through-bore 94 that extends through sections 82 and 90. Section 82 comprises radially inward facing surface 84, which may include threading, and axial facing surface 86. In some embodiments, radially inward facing surface 84 is non-rotatably secured to radially outward facing surface 26 via threaded engagement. However, it should be appreciated that receiver 80 may be connected to end 24 via any suitable means, for example, adhesives, welding, soldering, bolts, screws, rivets, dowels, etc. Surface 86 comprises a plurality of holes 88 arranged therein. Holes 88 are operatively arranged to engage pins 104 and non-rotatably connect mating component 100 and receiver 80, as will be described in greater detail below. In some embodiments, mating component 100 is rotatable with respect to receiver 80. It should be appreciated that surface 86 may comprise any suitable number of holes arranged at any suitable location. For example, in some embodiments, surface 86 may comprise twelve holes 88 spaced apart by 30° about a center point. In some embodiments, surface 86 may comprise twenty holes 88 spaced apart by 18° about a center point. Section 90 is generally cylindrical or tubular and is connected to surface 86. In some embodiments, section 90 is fixedly secured to section 82. In some embodiments, section 90 is rotatably connected to section 82. In some embodiments, sections 82 and 90 are integrally formed. Section 90 is arranged to engage mating component 100, tension component 112, and axial sliding support 114. In some embodiments, section 90 comprises threading 92.
Mating component 100 is operatively arranged to engage receiver 80. Mating component 100 comprises surface 102, radially inward facing surface 108, surface 110, and through-bore 106 extending therethrough. Surface 102 is operatively arranged to engage and/or abut against surface 86. Surface 102 comprises one or more pins 104 operatively arranged to engage holes 88. In a rotatably locked position, surface 102 engages and/or abuts against surface 86, pins 104 are at least partially engaged with holes 88, and mating component 100 is non-rotatably connected to receiver 80 and thus motor 20. In a rotatably unlocked position, axial gap AG is formed between surface 102 and surface 86 (see
Tension component 112 and axial sliding support 114 are operatively arranged on section 90 to bias mating component 100 in axial direction AD2 relative to receiver 80. Tension component 112 may be any biasing element suitable for biasing mating component 100 toward receiver 80, for example, a stacked wave spring (e.g., a CREST-TO-CREST® wave spring), a compression spring, etc. Tension component 112 is axially arranged between axial sliding support 114 and mating component 100, specifically, surface 116 and surface 110, respectively. Axial sliding support 114 comprises through-bore 118 arranged to engage section 90 and radially inward facing surface 120. Axial sliding support 114 is operatively arranged to be secured to section 90. In some embodiments, radially inward facing surface 120 comprises threading that engages with threading 92. It should be appreciated, however, that axial sliding support 114 may be connected to section 90 via any suitable means, for example, adhesives, welding, soldering, bolts, rivets, pins, dowels, etc. In effect, the arrangement of axial sliding support 114 and tension component 112 biases mating component 100 toward the rotatably locked position (i.e., surface 102 engages and/or abuts against surface 86, pins 104 are at least partially engaged with holes 88, and mating component 100 is non-rotatably connected to receiver 80 and thus motor 20). Axial sliding support 114 further provides a guide or support on which the radially inward facing surface formed by hole 50 of adjustable head 40 may slide (i.e., axial sliding support 114 provides stability to the sliding/rotating adjustable head 40). Since adjustable head 40 is secured to mating component 100, to disengage pins 104 from holes 88, adjustable head 40 is displaced in axial direction AD1 relative to motor 20. This action compresses tension component 112. Since pins 104 are no longer engaged with holes 88, adjustable head 40 may be circumferentially displaced in circumferential directions CD1 or CD2 relative to motor 20. Once the desired assembly is reached (e.g., chuck 42 is arranged at a 30° angle relative to motor trigger 22), adjustable head 40 is released. Tension component 112 forces mating component 100 and thus adjustable head 40 in axial direction AD2 relative to motor 20, and pins 104 re-engage holes 88 to non-rotatably connect mating component 100 (and adjustable head 40) with receiver 80 (and motor 20). As previously described, axial sliding support 114 further comprises groove 122 having surface 124. Groove 122 and surface 124, along with hole 56 and stop 52, provide a limit on total axial displacement of mating component 100 relative to receiver 80, and thus adjustable head 40 relative to motor 20, in axial direction AD1. When mating component 100 and adjustable head 40 are at the maximum axial displacement, stop 52 will engage surface 124 thereby preventing any additional displacement in axial direction AD1 relative to receiver 80. This assembly may prevent over compression of tension component and thus preserves the longevity of tension component 112.
Generally, angle drill 10 is to be used in situations in which a user may want chuck 42 to be positioned at multiple angles throughout a job. Angle drill 10 allows the user to easily change the angle of chuck 42 (and the connected tool) relative to motor 20 and motor trigger 22 simply by pulling adjustable head 40 away from the motor 20 and rotating adjustable head 40 with respect to motor 20 until a suitable angle is reached. Adjustable head 40 is then released and tension component 112 forces adjustable head 40 back toward motor 20.
Motor 220 generally comprises motor trigger 222 and end 224. Motor 220 is operatively arranged to drive shaft 262 as will be described in greater detail below. End 224 comprises radially outward facing surface 226 and coupler 228. Radially outward facing surface 226 may comprise threading arranged to engage threading on radially inward facing surface 284 of receiver 280. Coupler 228 is generally supported by bearing 229 having a hole in end 224 comprising a threaded inward facing surface. In some embodiments, coupler 228 comprises a plurality of radially inward extending teeth, similar to that of an annular gear. Coupler 228 is operatively arranged to rotate relative to radially outward facing surface 226 and motor trigger 222, and therefore rotate shaft 262 with respect to radially outward facing surface 226 and motor trigger 222. In order to activate motor 220, motor trigger 222 is pressed or displaced toward motor 220 (i.e., squeezed), which action rotates coupler 228, thus causing shaft 262 and chuck 242 to rotate. Motor trigger 222 may further comprise a safety lock to prevent unintended activation of motor 220.
Adjustable head 240 comprises chuck 242 and end 244, end 244 being arranged opposite chuck 242. Chuck 242 is operatively arranged to engage a tool (not shown), for example, a grinding wheel, drill bit, hole saw, screw or securement device driver, or other rotation tool. Chuck 242 may also comprise a spindle. End 244 comprises radially inward facing surface 246, which may comprise threading. Adjustable head 240 is operatively arranged to connect to mating component 300, for example, via threaded engagement of radially inward facing surface 246 and radially outward facing surface 308. Adjustable head 240 further comprises hole 250 which extends at least partially therethrough. Hole 250 forms one or more radially inward facing surfaces within adjustable head 240.
Adjustable head 240 further comprises shaft 262. Shaft 262 comprises end 266, and 268, and edge 264 arranged between ends 266 and 268. End 266 may comprise a plurality of teeth and end 268 may comprise a plurality of teeth. In some embodiments, end 268 comprises threading. End 266 is operatively arranged to non-rotatably connect to pinion gear 261, which is arranged at least partially in or proximate to chuck 242. Shaft 262 is arranged to rotate in circumferential direction CD1 and/or circumferential direction CD2, thus rotating pinion gear 261. Pinion gear 261 engages another gear within chuck 242 which changes the rotation direction at an angle (e.g., 90°), hence an “angle drill.” Shaft 262 is rotatably connected to adjustable head 240 via bearing 270, bearing 272, and shaft lock 274. Bearing 272 is arranged to engage edge 264 and, together with shaft lock 274, rotatably secure shaft 262 to adjustable head 240 and prevent axial displacement of shaft 262 in axial direction AD1 and AD2 relative to adjustable head 240. In an example embodiment, shaft lock 274 comprises radially outward facing surface 276 that is connected to a radially inward facing surface of hole 250, for example, via threaded engagement (see
Adjustable mechanism 260 comprises receiver 280, mating component 300, tension component 312, and spring stop 314.
Receiver 280 is operatively arranged to be connected to motor 220, specifically end 224, and comprises section 282, section 290, section 292, and through-bore 294 that extends through sections 282, 290, and 292. Section 282 comprises radially inward facing surface 284, which may include threading, and axial facing surface 286. In some embodiments, radially inward facing surface 284 is non-rotatably secured to radially outward facing surface 226 via threaded engagement. However, it should be appreciated that receiver 280 may be connected to end 224 via any suitable means, for example, adhesives, welding, soldering, bolts, screws, rivets, dowels, etc. Surface 286 comprises a plurality of holes 288 arranged therein. Holes 288 are operatively arranged to engage pins 304 and non-rotatably connect mating component 300 and receiver 280, as will be described in greater detail below. It should be appreciated that surface 286 may comprise any suitable number of holes arranged at any suitable location. For example, in some embodiments, surface 286 may comprise twelve holes 288 spaced apart by 30° about a center point. In some embodiments, surface 286 may comprise twenty holes 288 spaced apart by 18° about a center point. Section 290 is generally frusto-conical and is connected to surface 286. Section 292 is generally cylindrical and is connected to section 290. Sections 290 and 292 are arranged to engage mating component 300, tension component 312, and spring stop 314. In some embodiments, section 292 comprises threading.
Mating component 300 is operatively arranged to engage receiver 280. Mating component 300 comprises surface 302, radially outward facing surface 308, surface 310, and through-bore 306 extending therethrough and forming radially inward facing surface 307. Surface 302 is operatively arranged to engage and/or abut against surface 286. Surface 302 comprises one or more pins 304 operatively arranged to engage holes 288. In a rotatably locked position, surface 302 engages and/or abuts against surface 286, pins 304 are at least partially engaged with holes 288, and mating component 300 is non-rotatably connected to receiver 280 and thus motor 220. In a rotatably unlocked position, axial gap AG is formed between surface 302 and surface 286 (see
Tension component 312 and spring stop 314 are operatively arranged on sections 290 and 292 to bias mating component 300 in axial direction AD2 relative to receiver 280. Tension component 312 may be any biasing element suitable for biasing mating component 300 toward receiver 280, for example, a stacked wave spring (e.g., a CREST-TO-CREST® wave spring), a compression spring, etc. Tension component 312 is axially arranged between spring stop 314 and mating component 300, specifically, surface 316 and surface 310, respectively. Spring stop 314 comprises through-bore 318 arranged to engage section 292 and radially inward facing surface 320. Spring stop 314 is operatively arranged to be secured to section 292. In some embodiments, radially inward facing surface 320 comprises threading that engages with threading of section 292. It should be appreciated, however, that spring stop 314 may be connected to section 292 via any suitable means, for example, adhesives, welding, soldering, bolts, rivets, pins, dowels, etc. In effect, the arrangement of spring stop 314 and tension component 312 biases mating component 300 toward the rotatably locked position (i.e., surface 302 engages and/or abuts against surface 286, pins 304 are at least partially engaged with holes 288, surface 307 is engaged with or arranged proximate to section 290, and mating component 300 is non-rotatably connected to receiver 280 and thus motor 220). Since adjustable head 240 is secured to mating component 300, to disengage pins 304 from holes 288, adjustable head 240 is displaced in axial direction AD1 relative to motor 220. This action compresses tension component 312. Since pins 304 are no longer engaged with holes 288, adjustable head 240 may be circumferentially displaced in circumferential directions CD1 or CD2 relative to motor 220. Once the desired assembly is reached (e.g., chuck 242 is arranged at a 30° angle relative to motor trigger 222 and pins 304 align with holes 288), adjustable head 240 is released. Tension component 312 forces mating component 300 and thus adjustable head 240 in axial direction AD2 relative to motor 220, and pins 304 re-engage holes 288 to non-rotatably connect mating component 300 (and adjustable head 240) with receiver 280 (and motor 220).
The operation of angle drill 210 is substantially similar to the operation of angle drill 10, as described in great detail above. Generally, angle drill 210 is to be used in situations in which a user may want chuck 242 to be positioned at multiple angles throughout a job. Angle drill 210 allows the user to easily change the angle of chuck 242 (and the connected tool) relative to motor 220 and motor trigger 222 simply by pulling adjustable head 240 away from the motor 220 and rotating adjustable head 240 with respect to motor 220 until a suitable angle is reached. Adjustable head 240 is then released and tension component 312 forces adjustable head 240 back toward motor 220.
It will be appreciated that various aspects of the disclosure above and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Application No. 62/792,131, filed Jan. 14, 2019, which application is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
5515754 | Elkins | May 1996 | A |
5533581 | Barth | Jul 1996 | A |
5725422 | Leweck | Mar 1998 | A |
5803680 | Diener | Sep 1998 | A |
6102134 | Alsruhe | Aug 2000 | A |
6601483 | Wannop | Aug 2003 | B2 |
6776499 | Chang | Aug 2004 | B2 |
7278342 | Chang | Oct 2007 | B1 |
7503921 | Berthusen | Mar 2009 | B2 |
7927036 | Reasoner | Apr 2011 | B2 |
8671809 | Chen | Mar 2014 | B1 |
20050235785 | Chang | Oct 2005 | A1 |
20060260446 | Chang | Nov 2006 | A1 |
20080012245 | Peters | Jan 2008 | A1 |
20120160529 | Eshleman | Jun 2012 | A1 |
20120317771 | Zhang | Dec 2012 | A1 |
20130199811 | Maddilate | Aug 2013 | A1 |
20150075830 | Zhang et al. | Mar 2015 | A1 |
20150354635 | Mcclymont | Dec 2015 | A1 |
20170232593 | Coffland | Aug 2017 | A1 |
20180065233 | Seith | Mar 2018 | A1 |
20180236630 | Yasuda | Aug 2018 | A1 |
20180236641 | Hu | Aug 2018 | A1 |
20190009398 | Zhong | Jan 2019 | A1 |
20190084133 | Hafele | Mar 2019 | A1 |
Number | Date | Country |
---|---|---|
102013211992 | Jan 2015 | DE |
I386279 | Feb 2013 | TW |
WO2015048700 | Apr 2015 | WO |
Number | Date | Country | |
---|---|---|---|
20200223052 A1 | Jul 2020 | US |
Number | Date | Country | |
---|---|---|---|
62792131 | Jan 2019 | US |