The disclosed embodiments relate to a clamping product for use in building and construction projects and matters. More particularly, the embodiments relate to a spring powered clamp with a bar and sliding foot that is operable in two different modes, and which imparts significantly greater clamping force in use than traditional bar clamps.
Bar clamps are used in construction, carpentry, fine woodworking and similar building industries for temporarily holding one or more building members to another object, typically for allowing a builder to make a more permanent connection between multiple building members or to take another building action. A traditional bar clamp includes a pair of spaced apart cross jaws extending from a longitudinal support bar. At least one of the cross jaws is slidable and lockable along the support bar to clamp building members with the other cross jaw. In the most standard configuration of a bar clamp, one of the cross jaws includes a screw threadedly extending through it to allow for the clamp to be further tightened to the workpiece and/or adjusted.
Bar clamps with different tightening mechanisms have been developed over time, including those that utilize a ratchet mechanism for tightening and pressure adjustment in place of a screw in one of the cross bars. This style of bar clamp offers improved speed, efficiency and clamping strength compared to bar clamps with screws.
Spring powered clamps also exist, which translate force from a spring (torsion or compression) to clamping pressure. Depending on spring size and device configuration, some spring powered clamps are capable of providing greater clamping pressure than many bar clamps. However, given the natural characteristics of springs, spring powered clamps are often challenging to adjust and either provide very high clamping pressure with low sensitivity (powered with a larger, stronger spring) or low pressure (powered with a smaller, weaker spring).
It would thus be useful to have a clamp that improves upon the drawbacks of known clamps. The disclosed embodiments of the adjustable spring powered bar clamp are sensitive enough to clamp a member as thin as a sheet of paper and robust enough to clamp a member several feet thick. In addition, the configuration of the sliding foot makes it possible to increase the clamping force of the spring by a factor of 6 or more.
In one embodiment, a spring powered bar clamp includes a longitudinally extending bar with a lower jaw and upper jaw. The lower jaw is longitudinally movable along the bar and extends forward to it. A lower handle is fixed to and extends rearward from the bar, and an upper handle extends rearward of the bar. The upper handle is pivotally attached to a rigid upper intermediate cross bar at a handle pivot position forward of the bar. The upper jaw is pivotably attached to the upper handle at a position forward of the handle pivot position. A spring biases the upper handle and lower handle away from one another.
In another embodiment, a spring powered bar clamp, comprises a longitudinally extending bar and a sliding jaw longitudinally movable along and extending forward from the bar. A first handle is fixed to and extends rearward from the bar, and a second handle is attached pivotable relative to the bar and the first handle about a first axis positioned forward of the bar. A non-sliding jaw is attached to the second handle in a pivotable engagement about a second axis positioned forward of the first axis. A spring biases the upper handle and lower handle away from one another. The first axis is closer to the second axis than to the bar.
In yet another embodiment, a method of clamping a part between an upper jaw and a lower jaw includes a first step of providing a clamp. The clamp has a longitudinally extending and a first jaw longitudinally movable along and extending forward from the bar, a first handle fixed to and extending rearward from the bar, a second handle extending rearward from the bar and being pivotable relative to the bar and to the first handle at a first pivot axis, a second jaw pivotably attached to the second handle at a position forward of first pivot axis, a spring biasing the first handle and second handle away from one another, and a locking mechanism for optionally locking the handles in a locked position relative to one another in a compressed state. A part is placed between the first jaw and second jaw. The first jaw is advanced longitudinally along the bar until the jaws are in close proximity to the part. The first handle and second handle are squeezed toward each other against the bias from the spring to an energy storing position, and then locked relative to each other in an energy storing position via the locking mechanism. In the energy storing position, the first handle and second handle are prevented from separating under bias from the spring and the first jaw and second jaw clamp the part with an initial power. The first handle and second handle are unlocked, whereupon the first handle and second handle separate under bias from the spring, causing the first jaw and second jaw to clamp the part.
Among the benefits and improvements disclosed herein, other objects and advantages of the disclosed embodiments will become apparent from the following wherein like numerals represent like parts throughout the figures. Detailed embodiments of a spring powered bar clamp, are disclosed; however, it is to be understood that the disclosed embodiments are merely illustrative of the invention that may be embodied in various forms. In addition, each of the examples given in connection with the various embodiments of the invention are intended to be illustrative, and not restrictive.
Throughout the specification and claims, the following terms take the meanings explicitly associated herein, unless the context clearly dictates otherwise. The phrase “in some embodiments” as used herein does not necessarily refer to the same embodiment(s), although it may. The phrases “in another embodiment” and “in some other embodiments” as used herein do not necessarily refer to a different embodiment, although it may. Thus, as described below, various embodiments may be readily combined without departing from the scope or spirit of the invention.
As used herein, “based on” is not exclusive and permits being based on additional factors not expressly described unless the applicable context clearly dictates otherwise.
In addition, as used herein, the term “or” is equivalent to the term “and/or,” unless the context clearly dictates otherwise. The term “based on” is not exclusive and allows for being based on additional factors not described unless the context clearly dictates otherwise. In addition, throughout the specification, the meaning of “a,” “an,” and “the” include plural references. The meaning of “in” includes “in” and “on.”
Further, the terms “substantial,” “substantially,” “similar,” “similarly,” “analogous,” “analogously,” “approximate,” “approximately,” and any combination thereof mean that differences between compared features or characteristics is less than 25% of the respective values/magnitudes in which the compared features or characteristics are measured and/or defined.
Unless the context dictates the contrary, all ranges set forth herein are inclusive of their endpoints and open-ended ranges include only commercially practical values. Similarly, all lists of values are inclusive of intermediate values unless the context indicates the contrary. The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Thus, unless otherwise indicated herein, each individual value of a range is incorporated into the specification as if it were individually recited herein. The use of any and all examples, or exemplary language (e.g., “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the inventive subject matter and is not a limitation on the scope of the inventive subject matter otherwise described and claimed.
Groupings of alternative elements or embodiments of the inventive subject matter disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.
Herein, the term “close proximity” with respect to the jaws and the part(s) encompasses conditions wherein the jaws are close enough to the part(s) such that releasing the clamp from the pre-release position results in the jaws clamping the part(s) initiated by the bias force from the released spring. This necessarily includes conditions wherein one or both of the jaws are contacting the part(s), the jaws are trapping the part(s) between them, or one or both of the jaws are not touching the part(s) but the part(s) is/are within the range of travel between the jaws. Herein, the term “clamp” or “clampingly engage” with respect to the jaws and part(s) refers to a condition wherein the jaws exert a compressive force, clamping force, pinching force, or similar, on the part(s).
In a first embodiment shown in
An exemplary torsion spring 12 for use within the clamp 10 is shown in isolation in
In this embodiment of the clamp 10, the clamping force increases as the clamping jaws, 14 and 16, are opened wider, and vice versa. Also in the depicted embodiment, the lower jaw 14 is longitudinally slidable along the bar B to accommodate workpieces or other parts of varying thicknesses. Opening of the jaws, 14 and 16, and handles, 18 and 20, is used to control the clamping force applied to the part(s) P being clamped. Each of the jaws, 14 and 16, may carry a respective resilient pad, 22 and 24, for contacting the part P without scuffing or damaging it and/or for improved friction. As shown in the Figures and discussed in further detail below, the upper jaw 16 is engaged with the upper handle 20 in a pivotable relationship via a pivot pin 23. While not depicted herein, embodiments of the clamp 10 exist wherein the lower jaw 14 includes pivotable features as well, such having a lower holding pad or structure pivotally attached to a rigid jaw portion.
The handles, 18 and 20, are movable relative to one another between a fully open position, shown in
Once the lower jaw 14 is moved to an operative position along the bar B, further adjustment of the position of the lower jaw 14 in relation to the upper jaw 16 via squeezing the handles, 18 and 20, together allows a user to control the clamping power applied to the part P. As will be discussed in detail below, the jaws, 14 and 16, are lockable relative to each other in numerous intermediate positions between the fully open position of
The clamp 10 includes a latch mechanism that allows a user to preload the torsion spring 12 at different power levels before using the clamp 10. In the embodiment depicted in
Key elements of the locking mechanism within the depicted embodiment of
A pre-loaded mode of operating the clamp 10 will be described primarily with reference to
When the ratchet mechanism is in the pre-release position shown in
As can be seen in
The spring module 112 is shown in
The effective clamping power of the spring 112 is further adjustable by rotating the head 152 and threaded segment 154 located at the central axis of the spring. The head 152 may include a hex drive 162 at its exposed rear end, which is used to adjust the position of the adjustment plate 158, and accordingly, the amount that the spring is compressed.
Like the earlier embodiment of the clamp 10 in
With reference to the cross sectional views of
Operation of the latch and locking mechanism can be best understood with reference to the partial cross sectional views of
Similar to the first embodiment of the clamp 10, the clamp 100 is released from the pre-loaded position via a user squeezing the handles, 118 and 120, together momentarily. The squeezing action eliminates the frictional hold between the abutment surface 117 on the upper handle 120 and the latch lever nose 125, thereby allowing the release spring 127 to pull the lever forward (counterclockwise in the depicted views). This releases the upper handle 120 to move upward under bias from the compressed spring assembly 112, thereby clamping the jaws, 114 and 116, together with a substantial amount power.
As can be seen with reference to the Figures, the disclosed embodiments of the clamp 10 and 100 share multiple key characteristics that contribute to the efficacy of the clamp. Most notably, each of the embodiments utilizes the same relative pivot points of the top handle (20, 120) and clamping jaw (16, 116). Thus, each of the embodiments achieves substantially the same 6-to-1 power ratio as compared to a conventional spring clamp of the same type and size. The increased power ratio is provided by the reduction in jaw opening range from approximately 1.5 inches in known clamps to approximately 0.25 inches in the inventive clamp. Additionally, each of the embodiments of the clamp 10, 100 is operable in both (a) a standard clamping mode simply by squeezing and releasing the handles with a part loaded between the jaws, and (b) a pre-loaded-to-release mode for applying an increased clamping force, as described above.
The disclosed embodiments are described herein with reference to clamping “a part.” However, using and depicting a part in its singular form is merely for ease, efficiency and clarity of explaining the inventive concepts of the clamp. It is understood that the embodiments of the clamp are effective for clamping any number and type of parts, and indeed, are more often used to clamp multiple parts together. Further, two distinct configurations of locking mechanisms are specifically disclosed. The inventive concepts embodied in the spring powered bar clamp are not limited as such. Essentially, any mechanical locking mechanism can be employed provided that it is releasable from its locked position while the handles are closed against the spring bias.
While a preferred embodiment has been set forth for purposes of illustration, the foregoing description should not be deemed a limitation of the invention herein. Accordingly, various modifications, adaptations and alternatives may occur to one skilled in the art without departing from the spirit of the invention and scope of the claimed coverage.
This application claims priority to U.S. Provisional Application No. 63/623,543, filed Jan. 22, 2024, for Spring Powered Bar clamp, the entire content of which is incorporated herein by reference.
Number | Date | Country | |
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63623543 | Jan 2024 | US |