Spring powered switch and method and apparatus for testing the same

Information

  • Patent Grant
  • 6354161
  • Patent Number
    6,354,161
  • Date Filed
    Tuesday, October 26, 1999
    24 years ago
  • Date Issued
    Tuesday, March 12, 2002
    22 years ago
Abstract
Operation of a medium voltage spring powered circuit breaker having an operating mechanism is analyzed by a test unit. The test unit includes a potentiometer having an input and a rotary shaft. A voltage source energizes the input of the potentiometer. A rotary wheel engages a driven part, such as a spring crank or a closing cam, of the operating mechanism to adjust the rotary shaft of the potentiometer and produce a variable output voltage thereof. The potentiometer tracks angular movement of the driven part and the output voltage corresponds to the variable angular movement of the driven part. A processing unit or an oscilloscope monitors the output voltage with respect to time in order to monitor the angular movement of the driven part with respect to time.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to spring powered switches, and to testing of the mechanical operation of spring powered switches such as medium voltage circuit breakers.




2. Background Information




Switches carrying sizable electric currents, such as medium voltage circuit breakers, require substantial mechanical forces to operate the switch rapidly and to hold the contacts closed against the magnetic repulsion forces generated by the current. In a typical medium voltage circuit breaker, a set of charged closing springs is released to close the breaker and to charge an opening spring which, in turn, is later released to open the breaker. The speed at which the mechanism operates is so rapid that it is difficult to identify the nature of any malfunctions, or even in some cases, to discern that the breaker is not operating properly.




Under typical practice, a skilled engineer is dispatched to the field or the circuit breaker must be returned to the factory to determine the cause and remedy for a malfunction or impaired performance. Due to the high inertia developed in the operating mechanism, there is considerable overshoot and distortion of the parts during operation. Often, analysis, which typically is performed using an expensive camera system, is qualitative rather than quantitative (e.g., it is determined that there is excessive overshoot, but no measurement of the amount of overshoot is provided). This technique for analyzing the operation of such switches is expensive and time consuming, and is highly dependent upon the skill and experience of the tester.




U.S. Pat. No. 5,726,367 discloses a method and apparatus for testing the operation of a spring powered switch mounted in a support frame and operated by an operating mechanism having driven parts actuated by release of charged springs. A recording medium, such as a tape, is applied to one of the driven parts. A fixture mounted to the support frame adjacent the selected driven part supports a marking instrument in contact with the recording medium at a fixed point relative to the support frame. When the charged spring is released, the selected driven part, which carries the recording medium, moves relative to the marking instrument. This produces a trace on the recording medium representing the movement of the selected driven part relative to the fixed point. This trace provides a quantitative record of the movement of the selected driven part which can be used to analyze the performance of the operating mechanism of the switch.




N. Anger et al., “Diagnostics/Monitoring for Medium-Voltage Components and Systems”, pp. 1.14.1-1.14.4, discloses the detection of the angle of rotation curve for the breaker shaft of a vacuum circuit breaker's spring-stored-energy operating mechanism. An expert circuit breaker diagnostic system employs temperature sensors, current transformers, and an angle resolver to provide temperatures, opening and closing solenoid coil currents and charging motor currents, and shaft angles to a microprocessor in a continuous on-line operation. Trend analyses are performed using parameters of individual past switching operations with the aid of temperature, voltage and time-compensated classification models.




Although it is known to employ mechanical or electronic sensors for sensing movement of certain operating mechanism components to test a circuit breaker, there remains a need, however, for an improved method and apparatus for ready and inexpensive testing of spring operated switches.




SUMMARY OF THE INVENTION




This need and others are satisfied by the invention which is directed to a spring powered switch. The switch is operated by an operating mechanism including a driven part having a variable angular position. A rotary potentiometer tracks the variable angular movement of the driven part. The output signal of the potentiometer corresponds to the driven part's variable angular movement. The output signal is monitored with respect to time in order to monitor the angular movement of the driven part with respect to time.




As one aspect of the invention, a method of testing a spring powered switch comprises the steps of selecting one of a plurality of driven parts actuated by release of a charged spring; releasing the charged spring to actuate the driven parts and produce angular movement of the selected one of the driven parts; energizing a rotary potentiometer; tracking angular movement of the selected one of the driven parts with the rotary potentiometer to produce a variable output signal therefrom which corresponds to the angular movement; and monitoring the output signal with respect to time in order to monitor the angular movement of the selected one of the driven parts with respect to time.




As a preferred refinement, an eccentric surface is employed on the selected one of the driven parts; the eccentric surface is followed with a wheel; the wheel is employed to monitor angular movement of the selected one of the driven parts; and the potentiometer is adjusted with the wheel.




As another aspect of the invention, an apparatus for testing a spring powered switch including a driven part having a variable angular position comprises a potentiometer having an input and a rotary shaft; means for energizing the input of the potentiometer; means for engaging the driven part to adjust the rotary shaft of the potentiometer and produce a variable output signal therefrom which corresponds to variable angular movement of the driven part; and means for monitoring the output signal with respect to time in order to monitor the angular movement of the driven part with respect to time.




As a preferred refinement, the spring powered switch includes a support member adjacent the driven part, the driven part has an eccentric surface, and the means for engaging the driven part includes: a wheel being in rotational contact with the eccentric surface of the driven part; and means for rotatably supporting the wheel with respect to the support member and for following the eccentric surface with the wheel. An axle of the wheel rotates in response to the variable angular position of the driven part.




As a further aspect of the invention, a spring powered switch comprises separable contacts having an open position and a closed position; means for operating the separable contacts between the open and closed positions; and a test assembly. The means for operating includes a driven part having a plurality of angular positions and a closing spring for actuating the means for operating to move the driven part between the angular positions. The test assembly comprises a potentiometer having an input and a rotary shaft; a voltage source connected to the input of the potentiometer; means for engaging the driven part having a linkage which rotates in response to the variable angular position of the driven part; and means for monitoring the output voltage with respect to time in order to monitor the angular movement of the driven part with respect to time. The linkage engages the rotary shaft of the potentiometer to adjust the potentiometer and produce a variable output voltage. The output voltage corresponds to the angular movement of the driven part.











BRIEF DESCRIPTION OF THE DRAWINGS




A full understanding of the invention can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:





FIG. 1

is a side elevational view, with some parts cut away, of a typical medium voltage circuit breaker shown in the disconnected position;





FIG. 2

is a front elevational view of a circuit breaker, similar to the circuit breaker of

FIG. 1

, with the cover removed, but having three test units, shown in block form, in accordance with the invention;





FIG. 3

is a front isometric view of one of the test units of

FIG. 2

;





FIG. 4

is a top sectional view of the test unit of

FIG. 3

along lines


4





4


;





FIG. 5

is a side view of the test unit of

FIG. 4

;





FIG. 6

is a block diagram of one of the test units of

FIG. 2

;





FIG. 7

is a firmware flow chart for the microprocessor of

FIG. 6

; and





FIG. 8

is a block diagram of a test unit in accordance with another embodiment of the invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




As shown in

FIGS. 1 and 2

, a metal-clad or metal-enclosed switch gear apparatus


11


includes a metal cabinet or enclosure


13


for enclosing a spring powered switch, such as the exemplary circuit breaker


15


. Examples of the apparatus


11


, enclosure


13


, and circuit breaker


15


are disclosed in U.S. Pat. No. 5,726,367, which is incorporated by reference herein.




The exemplary circuit breaker


15


is preferably a draw-out three-phase vacuum circuit interrupter having controls on a front face


17


for manually operating the circuit breaker. The circuit breaker


15


has wheels


19


which engage rails


21


for inserting the circuit breaker into and removing it from the enclosure


13


. Movement of the circuit breaker


15


along the rails


21


also effects connection and disconnection of terminals


23


and


25


on the circuit breaker with respective line and load terminals


27


and


29


mounted in the enclosure


13


, in a well known manner.




The circuit breaker


15


has a front mechanism section


31


adjacent to the front panel


17


and a rear high voltage section


33


containing a vacuum interrupter


35


for each phase. The mechanism and high voltage sections


31


,


33


are electrically insulated from each other by upper and lower insulators


37


and


39


, respectively. Within each vacuum interrupter


35


, a pair of separable contacts


40


including a stationary contact


41


and a moveable contact


43


are provided. The contacts


40


are operated between the open position (shown in

FIG. 1

) and a closed position (not shown) by a linkage


45


which includes a bell crank


47


pivoted at


49


and an insulated push rod


51


extending into the mechanism section


31


.




An operating mechanism


53


for opening and closing the separable contacts


40


through the linkage


45


is contained in the mechanism section


31


. This operating mechanism


53


operates a number of driven parts


54


(as best shown in FIG.


2


). A pole shaft


55


is rotatably journaled in side walls


57


and


59


of a frame or housing


61


. A pole arm


63


(

FIG. 1

) for each phase projects laterally from the pole shaft


55


and is pivotally connected to the associated push rod


51


so that rotation of the pole shaft


55


counter-clockwise or clockwise (with respect to

FIG. 1

) simultaneously opens or closes, respectively, the separable contacts


40


of each pole. The pole shaft


55


is rotated counter-clockwise (with respect to

FIG. 1

) to open the contacts


40


by an opening spring


65


(

FIG. 2

) in the form of a helical tension spring connected at one end to an upper portion of the frame


61


of the mechanism section


31


and at the other end to a lever arm


67


mounted on the pole shaft


55


.




The operating mechanism


53


also includes a pair of helical tension closing springs


69


and


71


(

FIG. 2

) each of which is connected at its upper end to the frame


61


and at its lower end through a spring link


73


,


75


to an eccentric pivot


77


,


79


on a spring crank


81


,


83


, respectively. The spring cranks


81


and


83


are mounted on opposite ends of a cam shaft


85


rotatably supported between a pair of spaced supports


87


and


89


. Fixed on the cam shaft


85


between the supports


87


and


89


is a closing cam


91


which includes a notch (not shown) in the peripheral cam surface thereof.




The cam shaft


85


is rotated to extend or charge the two closing springs


69


and


71


by a charging mechanism


95


engaging the cam shaft


85


between the closing cam


91


and the support


89


. As is well known, this charging mechanism


95


includes an electric motor


97


which can be energized to rotate the cam shaft


85


through a ratchet (not shown). Alternatively, as is known, the cam shaft


85


can be manually rotated to charge the closing springs


69


,


71


by a charging lever (not shown) which engages the charging mechanism


95


. The closing springs


69


and


71


are retained in the charged condition and released by a first, closing spring release (not shown) which includes a closing spring release latch


101


pivotally connected on a shaft (not shown). This closing spring release latch


101


has a latch surface (not shown) which is engaged by a close latch roller


107


supported between a pair of roller support arms


109


fixed to the cam shaft


85


.




With the circuit breaker


15


open and the closing springs


69


and


71


discharged, operation of the charging mechanism


95


causes the cam shaft


85


to rotate. This causes the eccentric pivots


77


,


79


to move downward (with respect to

FIG. 2

) thereby extending the closing springs


69


and


71


. Just after the eccentric pivots


77


,


79


carry the lines of action of the closing springs


69


,


71


through the center of the cam shaft


85


, the closing latch roller


107


engages the latch surface (not shown) on the closing spring release latch


101


. The tendency of the closing springs


69


,


71


to continue the rotation in this closing operation is blocked by the engagement of an extension (not shown) on the release latch


101


with a fixed pin (not shown).




The release latch


101


is operated by a release lever


115


pivotally connected at one end to an arm (not shown) on the pole shaft


55


. The other end of the release lever


115


rests on a close clapper


119


. The close clapper


119


in turn is pivotally supported on a bracket (not shown) which also supports a close solenoid (not shown). Rotation of the close clapper


119


about a pivot axis, either manually by pressing on the lower end of the clapper, or automatically by energization of the close solenoid, causes rotation of the release lever


115


. The release lever


115


engages a projection (not shown) on the closing spring release latch


101


which is rotated until the close latch roller


107


slips off of the latch surface (not shown). This permits the closing springs


69


and


71


to rapidly rotate the cam shaft


85


and actuate the driven parts


54


, including spring cranks


81


,


83


and closing cam


91


, to produce angular movement between a plurality of variable angular positions and, thus, actuate the operating mechanism


53


. In turn, this results in rotation of the pole shaft


55


to close the separable contacts


40


of the circuit breaker


15


. The force generated by the two closing springs


69


,


71


is required as they not only operate the mechanism


53


to close the separable contacts


40


, but, also, charge the opening spring


65


.




As discussed, the separable contacts


40


must be rapidly opened and closed. The sizeable spring forces required to do this must be absorbed which results in considerable distortion of components of the operating mechanism


53


. This combination of factors makes it difficult to observe and evaluate the operation of the circuit breaker


15


. The present invention provides a quantitative evaluation of circuit breaker performance. As discussed below in connection with

FIGS. 3-8

, one or more test units


121


,


122


,


123


monitor the position of respective driven parts


81


,


83


,


91


.




Referring to

FIGS. 3-5

, a suitable sensor for the test units


121


,


122


,


123


of

FIG. 2

is illustrated. During closing, the charged closing springs


69


,


71


are released, and the closing spring cranks


81


,


83


and closing cam


91


rotate clockwise (with respect to FIG.


1


). As shown in

FIGS. 4 and 5

, a rotary member, such as wheel


125


, which is preferably made from hard polyurethane rubber, engages and follows driven part


126


and, thus, the wheel


125


rotates in the opposite counter-clockwise direction. The wheel


125


has a linkage, such as an axle or shaft


127


, and is connected to the rotary shaft


128


of a potentiometer


129


by a coupler


130


.





FIG. 3

illustrates a support member


131


for one of the test units


121


-


123


of FIG.


2


. The support member


131


is mounted adjacent one of the driven parts


54


, such as the closing spring crank


81


. In the exemplary embodiment, the support member


131


is fastened by fasteners


132


to the vertical support


87


(

FIG. 2

) at one end, and is fastened to a mounting bracket


133


and to the side wall


57


by fasteners


134


at the other end.




As best shown in

FIGS. 4 and 5

, a support assembly


135


rotatably supports the wheel


125


in rotational contact with the selected driven part


126


. As shown in

FIG. 5

, the driven part


126


, such as the closing spring crank


81


, preferably has an eccentric surface


136


. Although an exemplary eccentric surface


136


is shown, the driven part


126


may employ other surfaces, such as a circular surface. In turn, the wheel


125


follows the eccentric surface


136


and is employed to monitor angular movement of the driven part


126


, with the axle


127


of the wheel


125


rotating in response to the variable angular position of the driven part


126


.




The support assembly


135


of

FIG. 4

includes an outer tube


137


having a generally closed end


138


, and an inner tube


139


having a generally closed end


140


and a pair of openings


141


near the opposite open end. The axle


127


of the wheel


125


passes through the openings


141


of the inner tube


139


which, thus, rotatably supports the axle


127


to permit rotation of the wheel


125


. The inner tube


139


is received within the outer tube


137


and is biased away from the end


138


by compressed spring


142


. In turn, the wheel


125


is biased against the eccentric surface


136


. The spring


142


is disposed about the shaft of a screw


143


which passes through openings


144


,


145


in the ends of the respective inner and outer tubes


139


,


137


. The compression of the spring


142


is suitably adjusted by hex nut


146


and jam nut


147


to accommodate variations in the eccentric surface


136


, with the spring


142


being compressed between the jam nut


147


and the inside surface


148


of the end


138


of the outer tube


137


.




As shown in

FIGS. 3 and 4

, the potentiometer


129


passes through and freely moves within an opening


151


of the support member


131


. Also, the shaft


127


of the wheel


125


and the coupler


130


pass through and freely move within both the opening


151


and an opening


152


of the outer tube


137


. In this manner, the potentiometer rotary shaft


128


freely rotates within the opening


151


; the wheel shaft


127


and coupler


130


freely rotate within the openings


151


,


152


; and the wheel


125


, potentiometer


129


and coupler


130


freely move normal to the support member


131


and normal to the axis of the driven part


126


, thereby following the eccentric surface


136


thereof. The open end


153


of the outer tube


137


is suitably secured (e.g., by socket head cap screws, not shown) to the support member


131


in order that the wheel


125


is rotatably supported by the inner tube


139


and, also, engages the driven part


126


with suitable force from the spring


142


.




Referring to

FIG. 6

, a block diagram of one of the test units


121


,


122


,


123


of

FIG. 1

is illustrated. As discussed above in connection with

FIGS. 3-5

, the wheel


125


engages the driven part


126


. The rotary potentiometer


129


, in turn, tracks the variable angular movement of the driven part


126


through the axle


127


of the wheel


125


. The potentiometer


129


has an input


154


, which receives a voltage output by a suitable voltage source


155


, and an output signal


156


. The voltage of the signal


156


corresponds to the angular movement of the rotary shaft


128


and, thus, the potentiometer


129


tracks the variable angular movement of the driven part


126


.




During normal operation, the present position of driven part


126


is indicated by the output signal


156


of the potentiometer


129


. The potentiometer output signal


156


is received by a filter


157


which filters and passes the signal to a multiplexer (MUX)


158


. The MUX


158


selects one input from a plurality of inputs, in this case the signal output by the filter


157


, according to a signal given by a microprocessor


159


via line


160


. The MUX


158


passes the signal to an analog-to-digital (A/D) converter


161


, which digitizes the signal and passes it to the microprocessor


159


for storage in memory


162


.




It will also be appreciated that a wide range of mounting and interface mechanisms (e.g., bracket mounted, switch mounted, fastened, attached, glued, magnetically mounted, and non-interface mounted) may be employed for deploying the test units


121


,


122


,


123


with the circuit breaker


15


. The test unit


123


of

FIG. 1

also employs a potentiometer (not shown) to engage a linkage (not shown) to determine the angular position of the closing cam


91


of FIG.


1


.




The microprocessor


159


of processing unit


163


collects operation data for the operating mechanism


53


of

FIG. 2

when either the charged springs


69


,


71


are released or the operating mechanism is tripped to actuate the driven parts


54


,


126


and produce rotational movement thereof. Preferably, the signal


156


is monitored with respect to time in order to monitor the angular movement of the selected one of the driven parts


126


with respect to time. Thus, the operation data includes a plurality of the rotational positions of the driven parts


126


as read by the microprocessor


159


from the A/D converter


161


. In turn, the microprocessor


159


outputs the operation data through the output interface


164


for display


165


. The MUX


158


preferably includes a plurality of inputs


166


,


167


to receive the signal


156


as well as other inputs from other driven parts, such as


54


of FIG.


2


.




Part of the electrical/mechanical testing of the exemplary circuit breaker


15


is the verification of performance. The method and apparatus of the invention accomplish this verification of performance. Preferably, a wide range of aspects of the performance of each circuit breaker


15


are individually verified. The processing unit


163


automatically collects the operation data while the exemplary circuit breaker


15


is operating. This operation data may then be employed to monitor the efficacy of the circuit breaker


15


operation.




By engaging the selected driven part


126


with the wheel


125


, angular movement of the wheel


125


is produced which corresponds to angular movement of the selected driven part


126


. In turn, the suitably constant voltage source


155


and the rotary shaft


128


of the potentiometer


129


produce the variable output signal


156


which corresponds to the variable angular movement of the driven part


126


.




The potentiometer


129


of the test unit


121


of

FIG. 6

is employed to determine voltage (V), which is proportional to rotational displacement (D), and, thus, displacement in terms of open and closed positions, and action in terms of action time, velocity, and acceleration. For example, the motion of the spring crank


81


,


83


(

FIG. 2

) is monitored to determine the speed of discharge of closing springs


69


,


71


. While the cam shaft


85


typically has a relatively small diameter (e.g., in the exemplary embodiment, about 1″), the spring crank


81


,


83


typically has a relatively larger diameter (e.g., in the exemplary embodiment, about 3″).




The motion of the closing cam


91


is monitored directly by employing the test unit


123


or, else, indirectly by employing the test units


121


,


122


for the spring cranks


81


,


83


. The closing cam motion is determined by the motion of several parts including the cam shaft


85


, vacuum interrupter


35


(FIG.


1


), push rod assembly


51


, pole shaft


55


, opening spring


65


, and closing springs


69


,


71


. This motion, in turn, is broken down into: travel distance, open and closed positions, action time, action speed or velocity, and action acceleration.




Referring to

FIG. 7

, a firmware flow chart for the microprocessor


159


of

FIG. 6

is illustrated. At


168


, if a test signal


169


is active, then the separable contacts


40


are to be closed by the operating mechanism


53


. At


171


, the microprocessor


159


determines the present position of the driven part, such as driven parts


54


of

FIG. 2

or driven part


126


of

FIG. 6

, by reading the potentiometer output signal


156


(as discussed above in connection with

FIG. 6

) and saving the value in memory


162


. At


173


, the microprocessor


159


determines the present time by reading a microprocessor timer (not shown) and saving the value in memory


162


. Next, at


175


, if the test signal


169


is still active, then after a suitable delay, at


177


, further sampling is conducted at


171


and


173


. Steps


171


,


173


,


175


and


177


permit the microprocessor


159


to monitor motion with respect to time of the driven part and to, thereby, provide the operation data for the operating mechanism


53


.




Otherwise, at


179


, if the test signal


169


is not active, then the sampling period is complete and the microprocessor


159


determines motion with respect to time of the separable contacts


40


from the motion with respect to time of the driven part (e.g., by employing suitable calculations based upon the configuration of the operating mechanism


53


, look-up tables, historical data). For example, the angular movement of the selected driven part with respect to time is known from the stored digital values in memory


162


. By monitoring and recording travel with respect to time of the spring crank


81


,


83


and/or the closing cam


91


, the speed of discharge of the charged springs


69


,


71


and the opening and closing positions of the separable contacts


40


may readily be determined therefrom. The motion of the charged springs


69


,


71


is relatively difficult to directly measure, while the motion of the spring cranks


81


,


83


and/or the closing cam


91


is relatively easy to measure with the exemplary test units


121


,


122


,


123


.




Next, at


181


, based upon the initial and final positions of the separable contacts


40


from step


179


, the open position and closed position of the separable contacts


40


is determined. At


183


, action time, action velocity, and action acceleration of the operating mechanism


53


is determined from the motion with respect to time of the driven part. Finally, at


185


, motion with respect to time of the separable contacts


40


is evaluated and the operation data is output through the output interface


164


.





FIG. 8

is a block diagram of another test unit


187


. The output voltage


156


from the potentiometer


129


of

FIG. 4

is input by an oscilloscope


189


. In turn, the oscilloscope


189


is employed to monitor the output voltage


156


with respect to time. The oscilloscope


189


has an output, such as display


191


, for displaying the output voltage with respect to time.




Although a medium voltage vacuum interrupter


15


is disclosed as an exemplary embodiment of the invention, it will be appreciated that the teachings of the invention are applicable to other electrical switching devices such as, for example, other switching devices, fuse switches, other circuit breakers (e.g., air circuit breakers, miniature circuit breakers, and other mechanism devices).




The invention allows for automatic, hands-free, electronic collection of operation data. The improved method and apparatus provides operation data, as a record of the operation of the circuit breaker


15


, which may be automatically stored and retrieved, manipulated, computer modified, or combined with other data. The operation data, in turn, may be easily read and maintained at the circuit breaker


15


and/or transported for remote analysis and/or storage.




While for clarity of disclosure reference has been made herein to the output interface


164


for output and display


165


of operation data, and to the oscilloscope


189


and display


191


, it will be appreciated that the operation data may be stored, printed on hard copy, charted, plotted, graphed, manipulated, computer modified, or combined with other data. All such processing shall be deemed to fall within the terms “output” or “outputting” as employed herein.




In the exemplary embodiment, the operation data is stored in the memory


162


of microprocessor


159


as digital values corresponding to a suitable time reference. In this manner, the operation data may be readily transformed into charts, plots or graphs. Preferably, the operation data pertains to a wide variety of aspects of the performance of the exemplary circuit breaker


15


and may be accessed in a user friendly manner.




In this manner, the electrical signature of the circuit breaker closing mechanism is recorded. This electrical signature may be employed to monitor performance margin and diagnose potential problems. The travel record of the driven part, such as the closing spring crank, may be employed to analyze the closing mechanism characteristic of the circuit breaker.




While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of invention which is to be given the full breadth of the claims appended and any and all equivalents thereof.



Claims
  • 1. A method of testing a spring powered switch operated by an operating mechanism having a plurality of driven parts actuated by release of a charged spring, said method comprising the steps of:selecting one of said driven parts having a variable angular position; releasing said charged spring to actuate said driven parts and produce angular movement of said selected one of said driven parts; energizing a rotary potentiometer; tracking angular movement of said selected one of said driven parts with said rotary potentiometer to produce a variable output signal therefrom which corresponds to said angular movement; and monitoring said output signal with respect to time in order to monitor said angular movement of said selected one of said driven parts with respect to time.
  • 2. The method of claim 1 including:employing said output signal with respect to time to determine a plurality of angular positions of said selected one of said driven parts; determining operation data for said operating mechanism from said angular positions of said selected one of said driven parts; and outputting said operation data.
  • 3. The method of claim 1 including:energizing said rotary potentiometer with a voltage to produce a variable output voltage as the output signal; employing an analog to digital converter to convert the output voltage to a plurality of digital values with respect to time; and employing a microprocessor to monitor said digital values with respect to time.
  • 4. The method of claim 3 including:storing said digital values with respect to time; and determining said angular movement of said selected one of said driven parts with respect to time from said stored digital values.
  • 5. The method of claim 1 including:energizing said rotary potentiometer with a voltage to produce a variable output voltage as the output signal; and employing an oscilloscope to monitor the output voltage with respect to time.
  • 6. The method of claim 5 including:displaying the output voltage with respect to time.
  • 7. The method of claim 1 including:rotatably supporting a rotary member in rotational contact with said selected one of said driven parts to produce angular movement thereof which corresponds to said angular movement of said selected one of said driven parts; and adjusting said potentiometer with said rotary member.
  • 8. The method of claim 1 including:determining at least one of open position, closed position, action time, action velocity, and action acceleration of the operating mechanism from said motion with respect to time of said selected one of said driven parts.
  • 9. The method of claim 1 including:employing a spring crank as said selected one of said driven parts; and monitoring motion with respect to time of the spring crank to determine the speed of discharge of the charged spring.
  • 10. The method of claim 9 including:operating separable contacts with said operating mechanism; and evaluating motion with respect to time of the separable contacts from said motion with respect to time of said spring crank.
  • 11. The method of claim 9 including:operating separable contacts with said operating mechanism; and determining open and closed positions of the separable contacts from said motion with respect to time of said spring crank.
  • 12. The method of claim 1 including:employing a closing cam as said selected one of said driven parts; and monitoring motion with respect to time of the closing cam to determine the speed of discharge of the charged spring.
  • 13. The method of claim 1 including:employing an eccentric surface on said selected one of said driven parts; following the eccentric surface with a wheel; employing said wheel to monitor angular movement of said selected one of said driven parts; and adjusting said potentiometer with said wheel.
  • 14. An apparatus for testing a spring powered switch operated by an operating mechanism including a driven part having a variable angular position and actuated by release of a charged spring, said apparatus comprising:a potentiometer having an input and a rotary shaft; means for energizing the input of said potentiometer; means for engaging said driven part to adjust the rotary shaft of said potentiometer and produce a variable output signal thereof, said output signal corresponding to said variable angular movement of said driven part; and means for monitoring said output signal with respect to time in order to monitor said angular movement of said driven part with respect to time.
  • 15. The apparatus of claim 14 wherein said means for monitoring said output signal includes:means for energizing said potentiometer with a voltage to produce a variable output voltage as the output signal; analog to digital converter means for converting said output voltage to a plurality of digital values with respect to time; and processor means for monitoring said digital values with respect to time.
  • 16. The apparatus of claim 15 wherein said processor means includes:means for storing said digital values with respect to time; and means for determining said angular movement of said driven part with respect to time from said stored digital values.
  • 17. The apparatus of claim 14 wherein said means for monitoring said output signal includes:oscilloscope means for monitoring said output signal with respect to time.
  • 18. The apparatus of claim 17 wherein said oscilloscope means includes:means for outputting said output signal with respect to time.
  • 19. The apparatus of claim 14 wherein said spring powered switch includes a support member adjacent said driven part; wherein said driven part is a spring crank; and wherein said means for engaging said driven part includes:a wheel having an axle, said wheel being in rotational contact with said spring crank, with the axle of the wheel rotating in response to said variable angular position of said spring crank; and means for rotatably supporting said wheel with respect to said support member.
  • 20. The apparatus of claim 14 wherein said spring powered switch includes a support member adjacent said driven part; wherein said driven part is a closing cam; and wherein said means for engaging said driven part includes:a wheel having an axle, said wheel being in rotational contact with said closing cam, with the axle of the wheel rotating in response to said variable angular position of said closing cam; and means for rotatably supporting said wheel with respect to said support member.
  • 21. The apparatus of claim 14 wherein said spring powered switch includes a support member adjacent said driven part; wherein said driven part has an eccentric surface; and wherein said means for engaging said driven part includes:a wheel having an axle, said wheel being in rotational contact with the eccentric surface of said driven part; and means for rotatably supporting said wheel with respect to said support member and for following the eccentric surface with said wheel, with the axle of said wheel rotating in response to said variable angular position of said driven part.
  • 22. A spring powered switch comprising:separable contacts having an open position and a closed position; means for operating said separable contacts between the open and closed positions, said means for operating including a driven part having a plurality of variable angular positions and a closing spring for actuating said means for operating to move said driven part between said angular positions; and a test assembly comprising: a potentiometer having an input and a rotary shaft; a voltage source connected to the input of said potentiometer; means for engaging said driven part, said means for engaging having a linkage which rotates in response to said angular positions of said driven part, said linkage engaging the rotary shaft of said potentiometer to adjust said potentiometer and produce a variable output voltage, said output voltage corresponding to said angular movement of said driven part; and means for monitoring said output voltage with respect to time in order to monitor said angular movement of said driven part with respect to time.
  • 23. The spring powered switch of claim 22 wherein said driven part has an eccentric surface; and wherein said means for engaging said driven part includes means for following the eccentric surface.
CROSS REFERENCE TO RELATED APPLICATION

This application is related to commonly assigned, copending application Ser. No. 09/267,525, filed Mar. 12, 1999, entitled “Method and Apparatus for Testing Spring Powered Switches” by Benke et al.

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Number Name Date Kind
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5671161 Bennet et al. Sep 1997 A
5726367 Patel et al. Mar 1998 A
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