Implementations of the inventive subject matter relate generally to the field of rotating downhole wellbore tools and more particularly to the field of a spring return system for a rotating downhole wellbore tool.
In hydrocarbon recovery operations, tools deployed in a wellbore formed in a subsurface formation may rotate about a central axis. The tool may naturally rotate when deploying in the wellbore and/or the tool may be controlled (such as by a control line, motor, etc.) to rotate mechanically. For example, a tool may need to rotate about a central axis to be properly oriented in order to establish a connection with another tool in a wellbore. Due to the nature of the wellbore and/or tools, the tools may not be properly oriented when first deployed in the wellbore, resulting in the need to rotate at least one of the tools to properly orient the tool to establish a connection. The process of connecting and disconnecting tools may need to be repeated multiple times, resulting in the reorienting of the tool each time a connection needs to be reestablished. Therefore, there is a need for mechanisms that facilitate rotating or otherwise orienting tools in a wellbore.
Embodiments of the disclosure may be better understood by referencing the accompanying drawings.
The description that follows includes example systems, methods, techniques, and program flows that embody aspects of the disclosure. However, it is understood that this disclosure may be practiced without these specific details. For instance, this disclosure refers to a lug assembly comprising one or more lugs and bias components that may be configured to return a rotation component to a neutral position. Aspects of this disclosure may also be applied to any other configuration of components in the lug assembly to return the rotation component to a neutral position. For clarity, some well-known instruction instances, protocols, structures, and techniques may be omitted.
Example implementations relate to a lug system that returns a rotation component back to a neutral position. In some implementations, a tool deployed in a wellbore formed in a subsurface formation may rotate about its respective central axis. For example, a tool may need to rotate to be properly oriented to establish a connection with another tool positioned in the wellbore. In some implementations, components of the tool may twist and/or break when rotated. For example, the tool may include a fiber optic cable that is unable to rotate without losing functionality. Alternatively, or in addition to, the tool may need to return to its neutral position (the original position before rotating) when disconnected from the other tool in the wellbore.
In some implementations, a lug system may be utilized to return the rotation component, that has rotated, back to a neutral position without any components moving axially up and/or down the wellbore. In some implementations, the lug system may include one or more lugs with one or more corresponding bias components positioned in between each of the lugs. The bias components may include one or more torsion spring, compression spring, tension spring, etc. In some implementations, each lug may be utilized as a torsion rod. A lug may be coupled with a rotation component that, when rotated about a central axis of the tool, may apply a rotational force to the lug, resulting in the lug rotating an angle from the neutral position about the central axis. Alternatively, when the lug returns back to a neutral position, the rotation component may also return back to the neutral position. In some implementations, the bias component coupled with the lug may be bias towards the neutral position such that the bias component may return the lug (and subsequently the rotation component) back to the neutral position when the rotation force is less than the bias component force of the bias component. For example, a downhole tool may be deployed in a wellbore to connect with another tool. The downhole tool may include a lug system and a rotation component that may rotate to orient to a position to establish a connection with the other tool. The rotation component of the downhole tool may rotate about the downhole tool's central axis. The rotational force of the rotation component may result in one or more lugs of the lug system rotating about the central axis. The rotational force, applied by the rotation component, may decrease when the downhole tool is disconnected from the other tool. When the rotational force decreases to less than the bias component force, the bias component force of the one or more bias components of the lug system may be applied to the lug to return the lug back to a neutral position and additionally return the rotation component back to its respective neutral position.
In some implementations, the lug system may allow for the rotation component to rotate an allowable angle from the neutral position. In some implementations, one or more lug properties may be adjusted to adjust the angle for which the respective lug (and the rotation component coupled with the lug) may rotate from the neutral position. For example, a travel stop of a lug, the lug thickness, etc. may be adjusted to set the allowable angle of rotation for the respective lug and/or the amount of rotation the bias component may experience. For instance, a lug may be designed to rotate 36 degrees from a neutral position (i.e., the rotation component may rotate the lug 36 degrees from the neutral position). In some implementations, the lug system may include more than one lug if more rotation is required. For example, a lug system comprising 10 lugs, each configured to rotate 36 degrees, may allow for the rotation component to rotate 360 degrees from the neutral position. The addition of bias components in the lug system may allow the rotation component to perform its movement repeatedly without the lugs creating a limit. For example, the bias components may allow the rotation component to reset to a neutral position, allowing for repeatable orienting to be performed with or without a control line in place.
A downhole tool 126 can be integrated into the bottom-hole assembly near the drill bit 114. In some implementations, the downhole tool 126 may include a lug system that may return one or more components on the bottom-hole assembly back to a neutral position if rotated about a central axis. For example, the lug system may include one or more lugs and one or more bias components that may allow a component on the bottom-hole assembly to rotate an allowable angle from its neutral position, and subsequently return the component to its neutral position via the bias components.
For purposes of communication, a downhole telemetry sub 128 can be included in the bottom-hole assembly to transfer measurement data to a surface receiver 130 and to receive commands from the surface. Mud pulse telemetry is one common telemetry technique for transferring tool measurements to surface receivers and receiving commands from the surface, but other telemetry techniques can also be used. In some embodiments, the downhole telemetry sub 128 can store logging data for later retrieval at the surface when the logging assembly is recovered.
At the surface, the surface receiver 130 can receive the uplink signal from the downhole telemetry sub 128 and can communicate the signal to a data acquisition module 132. The data acquisition module 132 can include one or more processors, storage mediums, input devices, output devices, software, etc. The data acquisition module 132 can collect, store, and/or process the data received from the bottom-hole assembly.
At various times during the drilling process, the drill string 108 may be removed from the wellbore 116 as shown in
Once the drill string has been removed, logging operations can be conducted using a wireline tool 134 (i.e., a sensing instrument sonde suspended by a cable 142 having conductors for transporting power to the tool and telemetry from the tool to the surface). The wireline tool 134 may have pads and/or centralizing springs to maintain the tool near the central axis of the borehole or to bias the tool towards the borehole wall as the tool is moved downhole or uphole. The wireline tool 134 can also include one or more navigational packages for determining the position, inclination angle, horizontal angle, and rotational angle of the tool. Such navigational packages can include, for example, accelerometers, magnetometers, and/or sensors. In some embodiments, a surface measurement system (not shown) can be used to determine the depth of the wireline tool 134.
In some implementations, the wireline tool 134 may include components configured to connect to another tool positioned in the wellbore. For example, a tool may comprise downhole alignment orientation tool configured to rotate and align a fiber optic tool on the wireline tool 134 to connect to another tool (not shown) positioned in the wellbore. To avoid breaking and/or twisting the fiber optic cables of the fiber optic tool, the wireline tool 134 may also include a lug system configured to allow the downhole alignment orientation tool (and fiber optic tool) to rotate an allowable angle about its central axis. Additionally, the one or more bias components of the lug system may allow the fiber optic tool (and downhole alignment orientation tool) to reset to a neutral position so that the process of reorienting and reconnecting the fiber optic tool to the other tool may be repeated.
Although
Examples of a lug system are now described.
Each of the bias components 320-330 positioned in between the lugs 302-314 may apply a bias component force to the corresponding lug to return the lug back to a neutral position. For example, if lug 302 is rotated an angle from the neutral position, then bias component 320 may apply a bias component force to the lug 302 to return the lug 302 back to the neutral position once the rotational force is less than the bias component force of the bias component 320.
If a gap between adjacent lugs is open prior to rotating, such as gaps 518 and gap 522, the gaps may close when the adjacent lugs are rotated. If a gap between adjacent lugs is closed prior to rotating, such as gaps 516 and gap 520, the gaps may close when the adjacent lugs are rotated. For example, when lug 504 is rotated, gap 516 may open and gap 518 may close. In some implementations, the gap distance between adjacent lugs may be similar or different to other gap distances between adjacent lugs. As many lugs as needed may be added or removed from the lug system to obtain the degrees of rotation required. When the rotation stops (i.e., the bias component force of the bias components is greater than the rotation force applied by a rotation component), then the lugs may return to the neutral position via the bias component force applied by the bias component. As a result, the lugs may rotate in the opposite direction, opening any gaps that were closed and closing any gaps that were open.
Example operations for operating or controlling a downhole tool to obtain fluid samples are now described in reference to
At block 902, a downhole tool comprising a lug assembly may be positioned in a wellbore formed in a subsurface formation. The lug assembly may include one or more lugs, each of the lugs configured to rotate an angle from a neutral position about the central axis of the downhole tool. The lug assembly may also include one or more bias components for each respective lug. Each bias component may be configured to return the corresponding lug to the neutral position. In some implementations, the angle at which each lug may rotate may be based on the corresponding bias component. The downhole tool may also include a rotation component coupled with the lug system and configured to rotate about the central axis.
At block 904, a rotation force may be applied, via a rotation component, to rotate the one or more lugs. The downhole tool may be configured to apply the rotation force to the one or more lugs. For example, a force may be applied to the downhole tool to connect the downhole tool to another tool in the wellbore. The force may result in a mechanical interface of the downhole tool rotating the rotation component and ultimately rotating the one or more lugs. Any other suitable configuration of the downhole tool may be utilized to apply a rotation force to the rotation component to rotate one or more lugs about the central axis. In some implementations, the bias component force of the bias assembly for the corresponding lug may be less than the rotation force, allowing the respective lug to rotate.
At block 906, one or more lugs may return to a neutral position, via corresponding bias components. Once the rotation force is less than the bias component force, the bias component may return the corresponding lug back to the neutral position (i.e., the position prior to when the rotational force became greater than the bias component force to rotate the lug).
Implementation #1: An apparatus to be positioned in a wellbore formed in a subsurface formation, the apparatus comprising: a first lug coupled with a rotation component and configured to rotate a first angle from a neutral position about a central axis when a rotational force is applied to the first lug via the rotation component; and a first bias component coupled with the first lug and configured to return the first lug to the neutral position when the first lug is rotated about the central axis.
Implementation #2: The apparatus of Implementation #1 further comprising: a fixed component that cannot rotate about the central axis, wherein the first lug is coupled with the fixed component.
Implementation #3: The apparatus of Implementation #1 or 2, wherein the rotational force is greater than a bias force of the first bias component.
Implementation #4: The apparatus of any one of more of Implementations #1-3, wherein the first bias component includes one or more torsion spring, compression spring, and tension spring.
Implementation #5: The apparatus of any one of more of Implementations #1-4 further comprising: a second lug coupled with the first lug, wherein the second lug is configured to rotate, via the rotation component, a second angle from the neutral position of the second lug about the central axis; and a second bias component coupled with the second lug and configured to return the second lug to the neutral position of the respective second lug.
Implementation #6: The apparatus of Implementation #5, wherein the first lug and the second lug rotate independently when the rotation component generates the rotational force.
Implementation #7: The apparatus of Implementation #5 or 6, wherein an allowable angle of rotation of the rotation component from the neutral position is based on the first angle of the first lug and the second angle of the second lug.
Implementation #8: The apparatus of any one of more of Implementations #1-7, wherein the first angle of the first lug is based one on one or more lug properties including travel stop size and lug thickness.
Implementation #9: The apparatus of any one of more of Implementations #1-8, wherein the rotation of the first lug is unidirectional or bidirectional.
Implementation #10: A downhole tool to be positioned in a wellbore formed in a subsurface formation, the downhole tool comprising: a rotational component configured to generate a rotational force; a first lug coupled with the rotation component and configured to rotate a first angle from a neutral position about a central axis when the rotational force is applied to the first lug via the rotation component; and a first bias component coupled with the first lug and configured to return the first lug to the neutral position when the first lug is rotated about the central axis.
Implementation #11: The downhole tool of Implementation #10 further comprising: a fixed component that cannot rotate about the central axis, wherein the first lug is coupled with the fixed component.
Implementation #12: The downhole tool of Implementation #10 or 11, wherein the rotational force is greater than a bias force of the first bias component.
Implementation #13: The downhole tool of any one of more of Implementations #10-12, wherein the first bias component includes one or more torsion spring, compression spring, and tension spring.
Implementation #14: The downhole tool of any one of more of Implementations #10-13 further comprising: a second lug coupled with the first lug, wherein the second lug is configured to rotate, via the rotation component, a second angle from the neutral position of the second lug about the central axis; and a second bias component coupled with the second lug and configured to return the second lug to the neutral position of the respective second lug.
Implementation #15: The downhole tool of Implementation #14, wherein the first lug and the second lug rotate independently when the rotation component generates the rotational force.
Implementation #16: The downhole tool of Implementation #14 or 15, wherein an allowable angle of rotation of the rotation component from the neutral position is based on the first angle of the first lug and the second angle of the second lug.
Implementation #17: The downhole tool of any one of more of Implementations #10-16, wherein the rotation of the first lug is unidirectional or bidirectional.
Implementation #18: A method comprising: positioning a downhole tool in a wellbore formed in a subsurface formation, wherein the downhole tool includes a lug system configured with a first lug and a first bias component; applying a rotation force, via a rotation component, to rotate the first lug a first angle from a neutral position about a central axis of the downhole tool; and returning the first lug to the neutral position via the first bias component.
Implementation #19: The method of Implementation #18, wherein the rotational force is greater than a bias force of the first bias component.
Implementation #20: The method of Implementation #18 or 19, wherein the first bias component includes one or more torsion spring, compression spring, and tension spring.
Use of the phrase “at least one of” preceding a list with the conjunction “and” should not be treated as an exclusive list and should not be construed as a list of categories with one item from each category, unless specifically stated otherwise. A clause that recites “at least one of A, B, and C” may be infringed with only one of the listed items, multiple of the listed items, and one or more of the items in the list and another item not listed.
As used herein, the term “or” is inclusive unless otherwise explicitly noted. Thus, the phrase “at least one of A, B, or C” is satisfied by any element from the set {A, B, C} or any combination thereof, including multiples of any element.
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