This application is a § 371 of PCT/EP2017/062749 filed May 26, 2017. PCT/EP2017/062749 claims priority of DE 20 2016 102 850.7 filed May 30, 2016, DE 20 2016 105 824.4 filed Oct. 18, 2016, PCT/EP2016/080558 filed Dec. 12, 2016 and DE 20 2017 101 670.6 filed Mar. 22, 2017. The entire contents of these applications are incorporated herein by reference.
The present invention relates to a spring terminal.
Such spring terminals designed like direct clamp push-in terminals with a clamping spring designed as a pressure spring which presses a conductor against a bus bar and are known in many embodiments. They differ in particular due to their usage, for example, as a function of the required ability of the bus bar to carry current, of the spring force of the clamping spring and/or of their installation conditions, in particular of their structural size. A simple assembly and an economical manufacture are requirements which are constantly placed on such a terminal.
U.S. Pat. No. 7,997,915 B2 discloses a wire end casing having a direct clamp terminal arranged on one end for securely connecting an electrical conductor. The direct clamp terminal includes a current-conducting clamping cage for electrically contacting the electrical conductor and includes a spring for securing the electrical conductor. The spring includes a pivotable clamping limb which is positioned on a holding device when an electrical conductor is not introduced into the direct clamp terminal so that a free space for the electrical conductor is maintained and the conductor can be introduced into the clamping cage. During the introduction into the direct clamp terminal, the holding device is shifted in such a manner that the clamping limb detaches and is pivoted. The pivoted clamping limb presses the electrical conductor onto the clamping cage.
EP 2 768 079 A1 discloses a further development of this direct clamp terminal in which a detent mode can be reestablished with an actuating element and a pressure element after a release of the locked clamping limb by the conductor.
While conventional spring terminals operate satisfactorily, there is a need for a spring terminal, in particular an attachable spring terminal, in particular for stranded conductors having a small cross section which improves the clamping operation of the terminal.
A spring terminal, in particular a direct clamp terminal, is created for the connection of a conductor which can be constructed as a flexible stranded conductor. The spring terminal includes a housing with a chamber and with an insertion conduit for inserting the conductor into the chamber, a bus bar, a clamping spring arranged in the chamber and functioning as a pressure spring for fixing the electrical conductor to the bus bar in the area of a clamping position. The clamping spring includes a clamping limb which can pivot about a pivot axis in a pivoting direction and which can be moved from a detent mode in which it is locked in a locked position into a clamping state in which it is released from the detent mode and presses the electrical conductor against the bus bar, wherein the clamping limb can be loosened out of the detent mode by two different adjusting devices.
The release of the open position or of the locked position of the clamping limb is possible in two different ways. This is advantageous since when the actuation of one adjustment device does not lead in the individual case to the release of the locked position of the clamping spring or of the clamping limb, the other adjustment device can be used in order to release the clamping spring or its clamping limb out of the locked position.
This is not known from EP 2 768 079 A1 because in it the detent mode is not released with the pressure element but only reestablished.
Furthermore, the problem is solved by a spring terminal in particular a direct clamp terminal, for connecting a conductor which can be constructed as a flexible stranded conductor which includes a housing with a chamber and an insertion conduit for inserting the conductor into, the chamber The spring terminal further includes a bus bar and/or a clamping cage and a clamping spring arranged in the chamber and acting as a pressure spring for fixing the electrical conductor on the bus bar and/or on the clamping cage in the area of a clamping position The clamping spring includes a clamping limb which can pivot about a pivot axis and can be moved from a detent mode in which it is locked in a locked position into a clamping state in which it is released from the detent mode and presses the electrical conductor against the bus bar or the clamping cage. The detent mode is not produced by locking an element to a free terminal edge of the clamping limb. The detent mode can be released by introducing the conductor in the direction of the conductor introduction into the housing.
It is advantageous that the detent mode is not produced by locking an element on a free terminal edge of the clamping limb and that nevertheless the detent mode can be readily released by introducing the conductor in the direction of the introduction of the conductor into the housing because relatively high forces on the terminal edge of the clamping limb are or would be required for loosening the locking position. In addition, wear can occur on the terminal edge as a result of locking. This problem is avoided in this manner. In addition, defined friction conditions are produced outside of the terminal edge—in particular during a locking by pressure onto the clamping limb and locking a latch on the housing. Accordingly, it is also preferred that the detent mode is produced by pressure on the clamping limb in the direction of the introduction of the conductor, for example, with the aid of an actuating element acting on the clamping limb, in particular a latch which can be locked on the housing in a locked position in which it holds the clamping limb in the open position by pressure in the direction of the introduction of the conductor. In this way, only relatively low forces and in addition relatively precisely defined forces are required for releasing the clamping limb with the conductor out of the locked position. The invention also utilizes this advantageous effect for releasing the locked position with the conductor itself in that the latch is coupled to a movable release element which cooperates with the clamping limb and which can be moved by pressure of the conductor in order to also release the latch out of its locked position in this manner.
It is advantageous if the sole or the first of the two adjusting devices includes a movable release element on which the end of the conductor to be contacted during the release of, the conductor acts and with which the clamping limb of the clamping spring can be directly or indirectly released from the detent mode—in the latter instance via at least one interposed element. In the first instance—with direct action—it is also conceivable, for example, that the release element is formed in one piece with the latch.
Furthermore, it is advantageous if the second one of the two adjustment devices includes an actuating element for moving the clamping limb because it is advantageous if the actuating element itself can be locked in the detent mode jointly with the clamping limb of the clamping spring and can be released directly from the detent mode, as a result of which even the clamping limb of the clamping spring can also be released out of the detent mode.
The release of the open position and of the locked position of the clamping limb is possible in two different ways. Thus, the release of the locking position of the clamping limb can take place on the one hand with the aid of the conductor and on the other hand with the aid of the actuating element. This is advantageous since in such a manner even if the conductor is constructed as a very thin multi-stranded conductor with which only a very slight force can be exerted on the release element, the latch itself can be directly used in order to release the clamping spring and its clamping limb out of the locked position.
According to another embodiment which can be readily realized constructively and functions in a reliable manner, the actuating element is a latch for moving the clamping limb which can be shifted in an actuating conduit of the housing in the direction of insertion and can move in a limited fashion vertically to the direction of insertion and which can be locked in the housing on a locking edge in the detent mode.
This can be readily achieved because the latch includes a lateral catch edge which can be locked in the detent mode by moving vertically to the insertion direction behind the locking edge of the housing and can be released by an opposite movement out of the detent mode.
According to a further embodiment, the latch is moved into the locking position during manual moving in the insertion direction after having passed the locking edge by the spring power of the clamping spring and the latch can be released by moving in the opposite direction by a manually actuatable actuating tool such as a screwdriver.
Furthermore, the latch can be kept relatively short in the insertion direction since the latch has a recess for receiving an actuating tool which is dimensioned in such a manner that a movement of the latch can be realized in the insertion direction and also vertically to the insertion direction with the actuating tool.
An alternative compact construction can be economically realized where the release element is designed as a tilting lever pivotably supported in the housing. It is advantageous if the tilting lever includes two lever arms of which one lever arm is designed to be pivoted with the conductor and the other lever arm is designed to act on the latch in order to release it from the detent mode.
The spring terminal is not only suitable for un-stranded conductors but also especially for stranded conductors. This is because the stranded conductor can be shifted back-and-forth in the free space of the chamber in the housing without the strands having to be spliced in the detent mode. The bus bar is formed of a material which has good electrical conductivity, for example, copper or a copper alloy. A spring steel is suitable for manufacturing the clamping spring.
The invention will be described in detail in the following description with reference to the accompany drawings, in which:
The spring terminal 1 includes a housing 3 in which a direct clamp connection 2 is formed. The housing 3 preferably includes an insulating plastic. A chamber 4 open on at least one side is formed in the housing 3. The chamber 4 includes a back wall. In addition, the chamber 4 is on the one hand connected by a conductor insertion conduit 5 to one of the outer sides of the housing—called the “insertion side”, here the upper side and on the other hand by an actuating conduit 6. The actuating conduit 6 runs substantially parallel to the conductor insertion conduit 5. The actuating conduit 6 is formed in a stepped manner as shown in
At least one clamping spring 7 and one bus bar 8 are arranged in the chamber 4 for forming the direct clamp connection 2. A clamping cage of metal can be provided which serves to support the clamping spring 7 and the bus bar 8. No clamping cage is provided in this embodiment where clamping is provided by walls of the chamber 4 of the housing 3.
The clamping spring 7 is U-shaped or V-shaped and includes a support limb 7a and a clamping limb 7b. The support limb 7a is supported on an abutment. This abutment is formed by a projection 3b on a wall of the chamber 4. The clamping limb 7b is connected to the support limb 7a by an arch-shaped back 7c. The back 7c extends over a support contour 9 of the housing 3 which projects into the chamber 4. This support contour 9 is cylindrical, by way of example and is constructed as shown in
The pivotable clamping limb 7b acts on a conductor 10 with spring force in the area of a clamping position K to press the conductor 10 against the bus bar 8. This establishes an electrically conductive contact between the conductor 10 and the bus bar 8 as shown in
The conductor 10 can be extended in a conductor insertion direction X through the conductor insertion conduit 5 into the chamber 4 into the area of the clamping position K as shown in
An actuating element is arranged in the actuating conduit 6. The actuating element is designed in a preferred embodiment as a pressure element, i.e. a latch 11 which is movably guided in the actuating conduit 6. A free end 11a of the latch 11 preferably projects outwardly over the outer side of the housing 3 so that it is readily accessible. However, this is not mandatory. Furthermore, an actuating contour—in particular a recess 11b—can be formed on this free end 11a for placing a tool, in particular a screwdriver, on the latch 11. This recess 11b is preferably dimensioned in such a manner that a screwdriver can be introduced relatively firmly and far into the recess 11b as shown in
The other end 11c of the latch 11 projects into the chamber 4. The latch 11 furthermore includes a press contour lid—between its two ends 11a and 11c. This press contour lid serves to exert a force on the clamping limb 7b in the insertion direction by the latch 11 in order to open the clamping limb 7b.
The latch 11 includes a slot 11e such as a through opening with lateral walls below the first press contour lid. The clamping limb 7b extends through this slot 11e. The clamping limb 7b can pivot in a limited manner in the slot 11e.
Furthermore, the latch 11 includes an actuating contour 11f. This actuating contour 11f is provided under the slot 11e on the end 11c.
A movable release element 12 is arranged in the chamber 4 under the end 11c of the latch 11—underneath the actuating contour 11f. This release element 12 is preferably constructed as a tilting lever including two lever arms 12a, 12b which can rotate about an axis of rotation.
Furthermore, the latch 11 includes at least one lateral recess 11g on which a first undercut 11h is formed as also shown in
Pressure can be exerted on the clamping limb 7b by pressing the latch 11 in the actuating opening 6 in the insertion direction X.
This serves on the one hand to open the clamping position K when the conductor has been introduced in order to be able to remove the conductor 10.
Starting from the position shown in
In this manner the clamping spring 7 and its clamping limb 7b can be locked in an open position in the housing 3 as shown in
In this position the conductor 10 can be readily pushed into the area of the clamping position K.
The release of the open position and of the locked position the clamping limb 7b is possible in two different ways.
Since the locked state does not take place by locking an element on the free clamping edge 7d, that is, the end of the clamping limb 7b, on which the conductor is to be clamped, only a very slight force is necessary to release the clamping limb out of the locked position. The spring terminal does not establish the catch position or the detent mode on the clamping edge of the clamping limb but rather by pressure on the clamping limb in the direction of the introduction of the conductor. In such a manner, even if the conductor 10 is constructed, for example, as a very thin multi-stranded conductor with which only a very slight force can be exerted on the release element 12, the latch 11 can be directly used for loosening the clamping spring 7 or its clamping limb 7b out of the catch position.
This can be achieved in different ways. The latch 11 is moved slightly in the housing 3 in such a manner for releasing the catch position—i.e. pushed or pivoted vertically laterally to the insertion position X—that the undercut 11h is moved out of the catch position on the catch edge 3a and locking of the latch 11 on the housing 3 is released. This also releases the catch position of the clamping limb 7b. In such a manner the clamping limb 7b of the clamping spring 7 can relax and press the conductor 10 in the clamping position K against the bus bar 8. This can be done manually or with a tool.
Alternatively, a force can be exerted on the release element 12 with the conductive end of the conductor 10 in the direction X of the introduction of the conductor in order to release the latch 11 from the open position and therefore out of the locked position. The conductor 10 presses on one of the two lever arms, namely, on the lever arm 12a. As a consequence, the release element rotates about its axis of rotation 12c and the other lever arm 12b acts on the actuating contour 11f of the latch 11. This action moves the latch 11, which is supported on the housing 3, in such a manner that it is released from the detent on the catch edge 6a, which frees the latch 11 and slides somewhat upward in the actuating conduit 6 again counter to the insertion direction X by the force of the freed clamping limb 7b.
This release of the catch position is the customary way for wiring the spring terminal 1. The previously described movement of the latch 11 is an alternative solution if, e.g., the conductor 10 is so flexible that no satisfactory force for actuating the release element 12 can be generated with it.
It is advantageous if the recess 11b on the end 11a of the latch 11, which end projects from the housing 4, is dimensioned to be so deep that a force can be exerted on the latch 11 with the inserted screwdriver or some other tool in order to release it from its locked position. This is shown in
The latch 11 also includes a graduation 11i which corresponds to a graduation 6a of the actuation conduit and limits the insertion of the latch 11 in the direction X of the insertion of the conductor as shown in
a, 5b and 6a show another spring terminal. This embodiment is shown in
This housing 30 is designed somewhat differently than in the previous
On the other hand, according to
Furthermore, according to
The clamping spring 7 is set between these limbs 13a, 13b, 13c. At least one of the limbs 13a, 13b, 13c can be used for the connection to an electrical structural group (not shown), for example, for the connection to a plug, or to a printed circuit board or the like. This applies in an analogous manner to the bus bar 8 of
In contrast thereto, the bus bar 8 in
The clamping cage 13 can be set with the clamping spring 7 from an open side into the bottom housing part 31. In this manner, these elements can be preassembled to one another so that they can be readily further assembled and lie well-protected in the bottom housing part 31.
The upper housing part 32 and the bottom housing part 31 can preferably be locked to one another on a corresponding locking device 14 after the clamping cage 13 and the clamping spring 7 have been assembled together as shown in
The conductor insertion conduit 5 and the actuating conduit 6 for the latch 11 are formed in the upper housing part 32. For its part, this latch can be locked in housing 30 in such a manner that an open position is formed in which the clamping position K can be opened and a conductor 10 can be introduced into this clamping position K as described above in connection with
In order to release this catch position, a release element 12 is provided. According to
According to
The bearing block 15 can also be designed as an element of metal or plastic which is separate from the clamping cage 13 and which can be fastened on the clamping cage 13 as shown in
The release element 12 includes two lever arms 12a, 12b. Therefore, a force can be exerted on the release element 12 by the conductor end of the conductor 10 in the direction X of the introduction of the conductor in order to release the latch 11 out of the open position and therefore out of the locked position. The conductor 10 presses on one of the two lever arms, namely the lever arm 12a. As a result, the release element 12 rotates about its axis of rotation 12c and the other lever arm 12b acts as a release contour on one or two corresponding actuating contour(s) 11f of the latch 11. These arms are designed as arms which extend laterally from the clamping cage. In this manner a reliable release can be realized in two arms of the latch 11. This effect also moves the latch 11, which is supported on the housing 3 in a locked manner so that it is released from the lock on the catch edge 6a, as a result of which the latch 11 is released and slides somewhat upwards in the actuation conduit 6 again counter to the insertion direction X by the force of the released clamping limb 7b.
The clamping limb 7b then presses the conductor end of the conductor 10 against the limb 13a.
Alternatively, the latch 11 can be directly released from the locked position, as described above.
As is shown in
The bottom housing part 41 is constructed in a lengthened manner compared to the bottom housing part 31 described above and includes a receptacle 42 on its lower end for receiving an electrical contact, for example, a so-called knife contact, which is provided on sheet bars.
A connection 16 is received in the hollow space of the extended bottom housing part 41.
The connection 16 is connected to the clamping cage 13 as shown in
The connection 16 includes an intermediate part 17 which is connected via a limb 17a to the limb 13b of the clamping cage 13.
Two clamping limbs 18a, 18b extend on an end of the intermediate part 17 facing away from the clamping cage 13, which are bent away from side edges of the intermediate part 17 approximately in a V-shape running toward one another until they contact one another, wherein the free ends are bent running away from one another in order to form a receptacle 19 so that, for example, a knife contact can be inserted through the receptacle 42 of the bottom housing part 41 and the receptacle 19 between the clamping limbs 18a, 18b, which establishes an electrical contact between the knife contact (not shown) and the clamping cage 13.
It is also conceivable to geometrically adapt the receptacle 42 of the bottom housing part 41 and the connection 16, which is electrically connected to the clamping cage 13, to a wire conductor or another design of a plug contact.
To this extent, the description for those figures also applies to these figures.
According to
Furthermore, at least one actuating contour—in particular a recess 11b can advantageously again be formed on this free end 11a for placing a tool, in particular a screwdriver, on the latch 11. This recess 11b or one of the recesses is again preferably dimensioned in such a manner that a screwdriver can be introduced into the recess 11b
The latch 11 includes a side catch edge 11h which can be locked by moving vertically to the insertion direction X behind the catch edge 3a in the detent mode R and can be released by oppositely moving transversely or vertically to the insertion direction X out of the detent mode R.
The latch 11 is moved during moving in the insertion direction X by the spring force of the clamping spring 7 transversely to the insertion direction into the catch position and the latch 11 can be released out of the detent mode R by moving with a manually actuatable actuating tool such as a screwdriver S in the opposite direction as shown in
This recess 11b is preferably formed on the side of the latch 11 on the end 11a. The screwdriver S can then engage with its end into this recess 11b and rest on an edge K on the end of the actuating opening 6 on the housing 3 so that a defined pivoting is possible as shown in
Another central recess 11b′ can be provided which affords pressing of the latch 11 parallel to, or in the insertion direction 11. The latch 11 can then include two of the recesses 11b, 11b. This affords simple construction and facilitates handling. Otherwise, the function and the handling of this embodiment correspond to that of
Therefore, the latch 11 includes two recesses 11b, 11b′ for the actuation tool. The recesses are dimensioned in such a manner so that movement of the latch in the insertion direction X as well as vertically to the insertion direction X can be realized with the actuating tool with these two recesses 11b, 11b′.
It should also be mentioned that one or two stop devices is/are provided on the rocker-like release element 12. To this end, the rocker or the tilting lever as the release element are designed so that during rotation, one or both of its lever arms 12a, 12b can strike against an abutment, e.g., a section of the bus bar 8 or against a housing edge or the like. In this manner, one or two geometric end stops 12d, 12e can be provided as the stop devices one or both of which provide the following functions protection against rotating the release element 12 too far or the tilting lever too tar during tensioning or production of the detent mode and against rotating the release element 12 too far during release by the conductor 10.
In the embodiment of
The latch 11 can again exert pressure on the clamping limb 7b in the direction X of the introduction of the conductor by being pressed into the actuating conduit 6 and locking on the housing 3 in the detent mode can be brought about in which the clamping limb is pivoted in such a manner that a conductor can be introduced into the provided position.
As distinguished from the embodiment shown in
The detent mode is produced by pressure on the clamping limb 7b in the direction of the introduction of the conductor. The detent mode R is not produced by locking an element on the free clamping edge 7d of the clamping limb and can be released by introducing the conductor in the direction X of the introduction of the conductor into the housing 3.
Therefore, only one adjustment device is provided. It is the only adjustment device. It includes a movable release element 12 onto which the end of the conductor 11 to be contacted acts during the release of the conductor 11 and with which the clamping limb 7b of the clamping spring 7 can be released out of the detent mode directly or indirectly by acting on the latch 11.
While the preferred forms and embodiments of the invention have been illustrated and described, it will be apparent to those of ordinary skill in the art that various changes and modifications may be made without deviating from the inventive concepts set forth above.
Number | Date | Country | Kind |
---|---|---|---|
20 2016 102 850 U | May 2016 | DE | national |
20 2016 105 824 U | Oct 2016 | DE | national |
PCT/EP2016/080558 | Dec 2016 | WO | international |
20 2017 101 670 U | Mar 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2017/062749 | 5/26/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/207429 | 12/7/2017 | WO | A |
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