This invention relates to fixed spray sprinklers having a flow shut off valve.
Fixed spray sprinklers are well known which comprise a fixed spray nozzle that is threaded onto the top of a flow conduit. Both the nozzle and the conduit are considered “fixed” because they do not rotate about their axes during operation of the sprinkler. The nozzle might be adjustable to vary the spray. However, once the nozzle is initially adjusted to provide a particular spray, that spray covers a particular area of the ground without rotating or moving the spray relative to the ground.
Typically, fixed spray sprinklers are sold without pre-installed nozzles. A flush cap used on the top of the flow conduit in place of a nozzle. The flush cap is used for flushing out dirt and debris from supply lines. Once the sprinkler is installed but before the flush cap is removed, the sprinkler system is pressurized for the first time. The flush cap is designed to let water exit through the cap during this initial pressurization to flush out any debris that may have gotten inside the supply lines. After this initial flush, the flush caps are removed and replaced with nozzles.
When pressurized water enters an inlet 114, water pressure acts against parts such as the inner conduit 14 and nozzle 22 to compress the spring 18 and to extend the inner conduit 14 to the elevated spray position shown in
U.S. Pat. No. 4,562,962 to Hartman discloses a fixed spray sprinkler equipped with a flow shut off valve. The flow shut off valve includes a poppet valve that is normally held open. If the sprinkler nozzle is broken or removed, the valve closes to prevent water from flowing out through the flow conduit. The valve is located adjacent the bottom of the flow conduit. However, the sprinkler of U.S. Pat. No. 4,562,962 does not retract and is thus subject to damage. Further, there is no indication that the shut off valve of U.S. Pat. No. 4,562,962 functions with a flush cap.
U.S. Pat. No. 6,179,221 to Goldberg et al. discloses a fixed spray sprinkler equipped with a flow shut off valve. However, the shut off valve is relatively high in the flow conduit. Therefore, if the flow conduit is cut or broken at a point at or below the shut off valve, water will flow from the conduit, and the shut off valve will not function.
Basically, the invention is a sprinkler device including: a housing conduit, which has an inlet at an upstream end and an upper end; an inner conduit fitted in the housing conduit in an axially movable manner so that the inner conduit moves axially to an extended position when a predetermined level of water pressure is applied to the inlet; a valve located at an upstream end of the inner conduit, wherein water pressure from the inlet tends to close the valve; a push rod located within the inner conduit downstream of the valve to operate the valve, wherein an upstream end of the push rod is connected to a valve member of the valve so that axial force by the push rod toward the valve opens the valve; and an insert member located within the inner conduit between a downstream end of the push rod and an outlet of the inner conduit. A downstream end of the insert member engages a fixed member located at the outlet of the inner conduit and the downstream end of the push rod engages an upstream end of the insert member. The lengths of the insert member and the push rod are determined in relation to the length of the inner conduit so that the push rod normally holds the valve in an open position. Severing of the inner conduit permits the push rod to move in a downstream direction, which closes the valve.
In one aspect, the insert member is a filter, and the fixed member located at the outlet of the inner conduit is a nozzle.
The valve remains within the housing conduit when the inner conduit is in the extended position, to protect the valve from damage.
The metal spring 18 is held between the cap 110 and a spring retainer 314. The spring retainer 314 is fitted to the lower end of the inner conduit 14 so that the force of the spring 18 is applied to the lower end of the inner conduit 14. Thus, the spring 18 urges the inner conduit 14 to the retracted, or lower, position. When water pressure is applied via the inlet 114 to the inner conduit 14, the spring retainer 314 is forced axially upward against the spring 18 to extend the inner conduit 14. In the absence of a predetermined level of water pressure at the inlet 114, the inner conduit 14 remains in the retracted position.
As shown in
The body 34 is designed to work in conjunction with an existing pressure regulator, which is described in connection with
The lower end of the push rod 38 fits into an opening, or socket, at an upper end of the valve element 36 so that the push rod 38 is coupled to the valve element 36. The push rod 38 is connected to the valve element 36 so that the push rod 38 can hold the valve element in an open position. The push rod 38 is removable from the valve element 36 so that push rods 38 of differing sizes can be used with the same valve element 36. The connection between the lower end of the push rod need not be a secure connection. It is only necessary for the push rod 38 to engage the valve element 36 in order to hold it in an open position.
Preferably, there is a “snap fit” coupling between the upstream end of the push rod 38 and down stream end of the valve element 36, so that the push rod 38 and the valve element 36 can be retained together for ease of installation and for manufacturing purposes. However, the “snap fit” coupling can be separated manually for replacement or interchanging of parts. The “snap fit” coupling can be formed by a ball and socket type coupling, for example. In the illustrated embodiment, the upstream end of the push rod is rounded and includes a neck as best shown in
The body 34 and the lower housing member 310 form a valve chamber 312, which houses the valve 35. The valve seat 52 is formed by an inner surface of the body 34, as shown in
Normally, water pressure tends to close the valve 35. However, the push rod 38 is stopped from moving axially in an upward direction by an insert member 320, which may be a flush cap insert 322 or the filter element 24. The insert member 320 can be any member that is rigid and permits water flow. In the event that the flush cap 12 is installed, the flush cap insert 322 is installed between the flush cap 12 and the upper end of the push rod 38. The flush cap 12 is fastened by threads to the upper end of the inner conduit 14. Thus, the flush cap 12 is fixed against axial movement. When force is transmitted axially from the valve element 36, as a result of water pressure, to the flush cap insert 322, the flush cap insert 322 is held in position by the flush cap 12 and cannot move axially upward. Thus, the valve 35 remains open and the sprinkler device 30 can function normally.
Similarly, when the nozzle 22 is fastened to the upper end of the inner conduit 14 by, for example, mating threads, the nozzle is fixed against axial movement. When the nozzle 22 is installed, the filter 24 is also installed below the nozzle, in the same manner as in the conventional device shown in
As shown in
As shown in
The push rod 38 can have an area of weakness 512, which facilitates breakage of the push rod 38 in the event of damage to the inner conduit 14 at any point above the upper surface of the cap 110. That is, a cylindrical section of the push rod 38 includes an area of reduced diameter to provide weakness and to encourage breakage upon the application of unusual force. Breakage of the push rod 38 ensures that the valve 35 will close. However, even without an area of weakness 512, the push rod is relatively thin and is readily broken when subjected to unusual force. Although only one area of weakness 512 is illustrated, multiple areas of weakness 512 can be provided at intervals along the push rod 38.
The body 34 is installed at the lower end of the inner conduit 14, as shown in
As shown in
Thus, the flow stop mechanism 32 is constructed to be fitted in an existing sprinkler device 10. Further, the flow stop mechanism 32 is modular and is optional. Thus, purchasers can decide whether to have the flow stop mechanism 32 installed, and a sprinkler device 10 without the flow stop mechanism 32 functions normally, but lacks the flow stop feature. Although the flow stop mechanism 32 is modular and optional in the preferred and illustrated embodiments, the flow stop mechanism can be integrated into the sprinkler device 30 so that is not an optional feature.
An annular projection 610 is formed on the inner surface of the inner conduit 14, as shown in
The outer surface of the body 34 is sized to fit tightly against the inner surface of the inner conduit 14 at the lower end of the inner conduit 14. The fit between the body 34 and the inner conduit 14 limits or prevents the passage of water between the outer surface of the body 34 and the inner surface of the inner conduit 14. However, the fit is not a press fit that would prevent movement of the body and prevent installation and removal of the flow stop mechanism 32.
In addition, a shoulder 48 of the valve body 34 abuts against a stepped surface 616 of the inner conduit 14 to prevent upward axial movement of the body 34. Thus, the force of water pressure against the inlet end of the lower housing member 310 does not move the body 34 axially upward beyond a predetermined point.
As shown in
The length of the push rod 38 is determined by the length of the inner conduit 14 and the length of the filter to ensure that the valve 35 is open when the flow stop mechanism is installed in the inner conduit 14 and all parts such as the nozzle 22 are intact. Since parts such as the inner conduit 14 and the filter are manufactured in standard sizes, corresponding standard sizes of the push rod 38 are provided.
All parts described herein, except for the spring 18, are preferably molded plastic.
Collectively, one or more push rods and the insert member form a valve opening device, which is loaded in compression by the force of the water pressure. When the valve opening device is damaged or severed, the valve 35 is closed by water pressure. In an alternative embodiment, the push rod 38 and the insert member 320 can be formed as an integrated unitary member. In other words, the valve opening device can be an integral unitary member instead of an assembled combination of the push rod 38 and the insert member 320.
This disclosure is intended to explain how to fashion and use various embodiments in accordance with the invention rather than to limit the true, intended, and fair scope and spirit thereof. The foregoing description is not intended to be exhaustive or to limit the invention to the precise form disclosed. Modifications or variations are possible in light of the above teachings. The embodiments were chosen and described to provide the best illustration of the principles of the invention and its practical application, and to enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims, as may be amended during the pendency of this application for patent, and all equivalents thereof, when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
Number | Name | Date | Kind |
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4562962 | Hartman | Jan 1986 | A |
5335857 | Hagon | Aug 1994 | A |
6000632 | Wallace | Dec 1999 | A |
6179221 | Goldberg et al. | Jan 2001 | B1 |
6263912 | Brown et al. | Jul 2001 | B1 |
20030019950 | Veazie | Jan 2003 | A1 |
Entry |
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International Search Report and Written Opinion of the International Searching Authority mailed Nov. 5, 2010 issued in the corresponding PCT international application No. PCT/US2010/049809. |
Notification Concerning Transmittal of International Preliminary Report on Patentability mailed Apr. 5, 2012 and International Preliminary Report on Patentability issued by the International Bureau of WIPO on Mar. 27, 2012 in the corresponding PCT international application No. PCT/US2010/049809. |
Chinese Notice of First Office Action dated May 5, 2014 issued from the State Intellectual Property Office of the Peoples' Republic of China in the corresponding Chinese Patent Application No. 201080044118.4 (with English translation). |
Number | Date | Country | |
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20110068195 A1 | Mar 2011 | US |
Number | Date | Country | |
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61272440 | Sep 2009 | US |