This invention relates generally to irrigation sprinklers of the type having a pop-up spray head with a removably mounted nozzle insert that sets an outwardly projected water stream with predetermined spray characteristics for the spray head and, more particularly, to a system of nozzle sets, wherein each set has a plurality of nozzle inserts that have a common carrier for convenience and effective packaging and transporting.
Pop-up irrigation sprinklers are commonly used in irrigation systems where it is necessary or desirable to install the sprinklers in the ground so that they do not project appreciably above ground level when not in use. In a typical pop-up sprinkler, a sprinkler mechanism is telescopically housed within a generally cylindrical upright sprinkler case having an open upper end. In a normal inoperative position, a pop-up portion of the sprinkler mechanism, including a spray head, is normally spring-retracted substantially into the sprinkler case so that it does not extend or project a significant distance above the open upper end of the case. However, when water under pressure is supplied to the sprinkler case, the spray head is displaced upwardly through the open end of the case to an elevated spraying position above the sprinkler case to facilitate the delivery of an outwardly projecting stream of water to a surrounding area.
In some pop-up sprinklers, the sprinkler mechanism includes a rotary drive system to rotate the elevated spray head through continuous full circle revolutions or, alternately, back and forth within a predetermined partial arcuate path to sweep the projected water stream over a selected target terrain area. In this regard, the sprinkler mechanism has been designed to receive a removable nozzle insert selected from a set of different inserts. Each insert is designed to cause the sprinkler mechanism to produce a projecting water stream of different characteristics, such as flow rate, trajectory, stream width, area coverage etc., in accordance with the particular irrigation requirements for each pop-up sprinkler in the system. The interchangeable nozzle inserts provide a convenient and efficient system to custom-tailor the projecting water stream. Examples of rotary-drive, pop-up sprinklers of this general type include those disclosed in U.S. Pat. Nos. 4,625,914 and 4,787,558.
Nozzle inserts have been produced from lightweight, molded plastic to have a size and shape for quick and easy installation and removal on the spray head. In one form, nozzle inserts have been produced in a unitized set formed integrally with a common mold runner. The mold runner provides a convenient carrier for packaging, storing and transporting the nozzle set. An example of a carrier with such design is disclosed in U.S. Pat. No. Des. 415,415.
As mentioned above, each insert of the nozzle set can define different spray characteristics for the projecting water stream. One of the nozzle inserts can be detached quickly and easily from the carrier and installed into a sprinkler spray head to custom-select the spray characteristics for the water stream. Thereafter, periodic changing of the nozzle insert can be accomplished to tailor the specific water spray characteristics according to the maturation and growth of the surrounding vegetation or, alternately, according to changes in the vegetation type.
However, experience has revealed that a shortcoming of current carriers is that the inserts tend to become unintentionally detached. For example, in the course of packaging the nozzle sets or carrying nozzle sets in the field, individual nozzle inserts frequently are susceptible to accidental detachment from their associated carrier and can be lost. Thus, it is desired to have an improved nozzle insert set and corresponding carrier, including one that addresses the shortcoming associated with unintentional detachment of the inserts.
Referring to
The nozzle inserts 20 of the set 10 are used with the pop-up sprinkler 12 of the type having a rotary drive mechanism (not shown) that controls the rotation of the elevated spray head 36 so as to rotate through a continuous full circle revolution or, alternately, back and forth within a predetermined partial arcuate path to sweep the projected water stream over a selected target terrain area. As shown in
More specifically, the riser 38 and the spray head 36 are slidably movable through a central opening defined by an annular cap 42 mounted on an upper end of the housing 40. A retraction spring (not shown) normally urges the riser 38 and spray head 36 downwardly to the normally-retracted position, with the bottom surface of the riser 38 seated firmly against the bottom inside of the housing 40. When pressurized water is supplied to the sprinkler housing 40, typically through an inflow port (not shown) at the housing bottom, the riser 38 is shifted telescopically upward by the water under pressure to the elevated spraying position with the spray head 36 positioned above the upper extent of the housing 40 and associated cap 42, as shown in
In the elevated spraying position, the spray head 36 projects a water stream or spray radially outwardly to irrigate surrounding terrain and vegetation. The rotary drive mechanism for the pop-up sprinkler 12 is normally mounted within the sprinkler housing 40 or within the interior of the riser 38 and functions to rotate the spray head 36 in a manner that sweeps the projected water stream (not shown) through continuous full circle revolutions or, alternately, back and forth within the boundaries of a predetermined arcuate path. The specific spray characteristics of the projected water stream, such as flow rate, trajectory, stream width, etc., are controlled by the geometry of the nozzle insert 20 (
With reference to
Referring to
A lower post 24 extends orthogonally from a central location of the second side 18 of the center member 14 in a direction generally aligned along the same longitudinal axis as the upper post 22. As previously mentioned, the nozzle set 10 is adapted for storage and transportation in a nested arrangement with one or more other nozzles sets 28,30,32,34 of similar construction. (
In addition, the bottom surface of the lower post 24 of one nozzle set seats on the top of the first side 16 of another nozzle set when the sets are coupled together as illustrated in
While the illustrated embodiment employs a coupler including a post for one nozzle insert set and a corresponding bore for another nozzle insert set, it is contemplated that other couplers and arrangements and geometries may be employed. For instance, other suitable couplers may include latches, hooks, clamps, fasteners, keepers, pins, links, screws, nuts and bolts, etc.
As seen in
Each of the nozzle inserts 20 for the nozzle set 10 have substantially the same exterior geometric configuration suitable for seated mounting onto the spray head 36 of the sprinkler 12. However, as shown in
Each nozzle set 10, 28, 30, 32, 34 may be economically formed as a unitary or one-piece plastic component by injection molding. In this regard, the center member 14a of the carrier 14 is formed to have a generally planar-shaped central body with the nozzle inserts 20 frangibly connected to the periphery thereof by radially tapering arms 58. The tapering configuration of the arms 58 allow for easy detachment of each of the inserts 20. More specifically, insert detachment is accomplished by severing the arm 58, preferably at its narrowest cross-section adjacent the insert, through manual twisting or pulling or by cutting with a tool, such as a scissors, of the desired insert 20. While the illustrative embodiment shows a total of four nozzle inserts 20 connected to the carrier 14, it is contemplated that the number of inserts may be increased or decreased.
Also frangibly connected to the carrier 14 via shortened arms 76 is a plurality of identification plugs 60. Each plug 60 has an identification letter 62 that corresponds to a similar identification letter 64 appearing on the corresponding insert 20. In the illustrated embodiment, the identification letter “F” on a nozzle insert 20 indicates that this particular insert is designed to for use with a sprinkler that is adjusted to provide a full circle spray pattern. Thus, when this insert is placed in use, the corresponding identification plug 60 bearing the same letter 62 can be removed from the center member 14 and inserted into a receiving recess 66 located on the top of the sprinkler spray head 36. The identification plugs 60 enable easy determination of the type of nozzle insert that is currently installed in the sprinkler 12. In the illustrated embodiment, other identification letters 62, 64 include the letters “H”, “T” and “Q” for nozzles designed for use with sprinklers that are set to provide half-circle, third-circle and quarter-circle spray patterns, respectively.
Extending radially outwardly in opposite directions from the center member 14a of the carrier 14 is a protective strip 68. The strips 68 each protrude slightly past the cylindrical body 46 of the nozzle inserts 20. The preferred indexing of one nozzle set with the next provides additional protection for a nested stacks of inserts.
More specifically, the preferred indexing is where the strips 68 of the next stacked nozzle set extend over immediately adjacent nozzle inserts. For example, as illustrated in
In addition, one portion 70 of the strip 68 is used to designate the design water throw radius (e.g., 35 feet or 10.7 meters) of all of the nozzles 20 belonging to that nozzle set 10 and to designate that all nozzles 20 are designed to provide a uniform matched precipitation rate (e.g. “MPR”). A matched precipitation rate refers to the capabilities of all nozzles of the set to provide approximately the same amount of water per unit time over the covered area regardless of whether a full, half, third or quarter circle spray nozzle is used. In the illustrated embodiment, another portion 72 of the strip 68 can be used for displaying any other desired information, such as for example, the name or logo of the manufacturer.
Referring again to
When it is desired to access the sprinkler spray head 36 for installing one of the nozzle inserts 20 thereon, either during initial sprinkler installation or for subsequently changing the nozzle insert to achieve a different spray pattern, a lift tool (not shown) is inserted into a slot 78 on the top of the spray head 36, turned 90° and, then, pulled in order to to engage and elevate the spray head 36. More particularly, one end of the lift tool is inserted downwardly into the keyhole-shaped slot 78 (
While the spray head 36 is in the elevated position, as viewed in
While the description above refers to particular embodiments having features of the present invention, it will be understood that many modifications may be made without departing from the spirit thereof. The claims are intended to cover such modifications as would fall within the true scope and spirit of the present invention. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive. The scope of the invention being indicated by the claims rather than the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.