The subject technology relates generally to squeakers for child and animal toys, and more particularly to an improved squeaker arrangement in which the sound produced varies as the sound is being emitted.
Sound-producing devices that use a reed and which produce a changing sound are known in the art, and are referred to variously as, for example, a sounding reed, a voice for toys, a talking toy mechanism, etc.
For example, U.S. Pat. No. 1,453,527 to Schneider teaches the use of a plunger that moves to force air through a reed, and the further use of a valve that interrupts the air flow to produce two separate consecutive sounds that mimic a child's uttering of “ma-ma.”
U.S. Pat. No. 1,590,188 to Grubman uses a reed applied to a weighty bellows head that undergoes a gravity descent to cause air to be expelled under pressure through a channel to cause vibrations and sound production.
U.S. Pat. No. 1,642,956 to Hutnikow similarly uses a reed of well-known construction and a weighted disk that translates linearly within a tube to force air over the tube to generate sound.
U.S. Pat. No. 1,888,724 to Grubman discloses a reed supported in a plug that is placed within and fills up a tube in which it slides to cause air to flow and produce sounds.
The herein disclosed sound-producing arrangement is unique and improves upon the prior art devices.
It is noted that citing herein of any patents, published patent applications, and non-patent literature is not an admission as to any of those references constituting prior art with respect to the disclosed apparatus.
It is an object of the invention to provide a squeaker device for a toy.
It is another object of the invention to provide a squeaker on a movable carriage to change a pitch of the sounds produced.
It is a further object of the invention to provide a squeaker on a movable carriage for use in a toy, in which the carriage does not just translate.
It is another object of the invention to provide a squeaker on a carriage that moves about a helical thread in the housing to slow down the motion of the carriage.
It is also an object of the invention to provide a squeaker on a carriage that translates and rotates to slow down the motion of the carriage.
Further objects and advantages of the invention will become apparent from the following description and claims, and from the accompanying drawings.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
In accordance with at least one embodiment of the disclosed apparatus, a sound producing device may broadly include: a housing, and a carriage.
In a first embodiment, the housing may have a cylindrical interior surface with a helical tracking thread protruding therefrom. The cylindrical carriage may have an opening in its exterior surface defining a helical shaped recess that receives and tracks along the helical housing thread. A squeaker may be secured within the carriage, so that when air flows in a first direction through the housing, the squeaker emits sound, and the squeaker carriage is also thereby driven to track along the helical thread, causing the carriage to rotate and to also translate in the first direction, with such rotation and translation being according to a pitch of the helical thread and the corresponding recess. A frequency of the sound produced by the squeaker changes according to the carriage's translational movement, as such movement changes the dimensions of the sound-producing chamber. When air subsequently flows through the housing in the opposite direction, the carriage's motion is reversed, correspondingly changing the frequency of the sound produced. (i.e., lower frequency to higher frequency)
In general, when the carriage tracks toward a distal end of the housing and away from the air source (e.g., in the first direction being away from an air-filled bladder), the sounds produced by the squeaker continuously changes its pitch with continuous carriage movement in the first direction. Similarly, when the carriage tracks away from the air source (e.g., in the first direction being away from an air-filled bladder), the sounds produced by the squeaker continuously changes in pitch with continuous carriage movement in the second direction.
The interior surface of the housing is preferably a cylindrical surface, and the exterior surface of the squeaker carriage is also preferably a cylindrical surface that is particularly sized to slide with respect to the cylindrical interior surface of the housing. The exterior cylindrical surface of the squeaker carriage may be particularly sized to slide with respect to the cylindrical interior surface of the housing in a loose clearance fit (i.e., a free running fit), or more preferably may slide respect to the cylindrical interior surface of the housing using a close clearance fit. Alternatively, a very slight friction fit may be used, which friction may be so slight as to not prohibit movement of the carriage by the air pressure produced by the toy in which the device is installed.
A second embodiment may be similar to the first embodiment, except that the housing may have a cylindrical interior surface with first and second helical tracking threads protruding therefrom (i.e., the threads from a double helix), and the cylindrical carriage may have corresponding first and second openings in its exterior surface defining first and second helical shaped recesses that receive and track along the first and second housing threads.
The description of the various example embodiments is explained in conjunction with appended drawings, in which:
As used throughout this specification, the word “may” is used in a permissive sense (i.e., meaning having the potential to), rather than a mandatory sense (i.e., meaning must), as more than one embodiment of the invention may be disclosed herein. Similarly, the words “include”, “including”, and “includes” mean including but not limited to.
The phrases “at least one”. “one or more”, and “and/or” may be open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C”, “one or more of A, B, and C”, and “A, B, and/or C” herein means all of the following possible combinations: A alone; or B alone; or C alone; or A and B together; or A and C together; or B and C together; or A, B and C together.
Also, the disclosures of all patents, published patent applications, and non-patent literature cited within this document are incorporated herein in their entirety by reference. However, it is noted that citing herein of any patents, published patent applications, and non-patent literature is not an admission as to any of those references constituting prior art with respect to the disclosed apparatus.
Furthermore, the described features, advantages, and characteristics of any particular embodiment disclosed herein, may be combined in any suitable manner with any of the other embodiments disclosed herein.
Additionally, any approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative or qualitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term such as “about” is not to be limited to the precise value specified, and may include values that differ from the specified value in accordance with applicable case law. Also, in at least some instances, a numerical difference provided by the approximating language may correspond to the precision of an instrument that may be used for measuring the value. A numerical difference provided by the approximating language may also correspond to a manufacturing tolerance associated with production of the aspect/feature being quantified. Furthermore, a numerical difference provided by the approximating language may also correspond to an overall tolerance for the aspect/feature that may be derived from variations resulting from a stack up (i.e., the sum) of a multiplicity of such individual tolerances.
Any use of a friction fit (i.e., an interface fit) between two mating parts described herein indicates that the opening (e.g., a hole) is smaller than the part received therein (e.g., a shaft), which may be a slight interference fit in one embodiment in the range of 0.0001 inches to 0.0003 inches, or an interference of 0.0003 inches to 0.0007 inches in another embodiment, or an interference of 0.0007 inches to 0.0010 inches in yet another embodiment, or a combination of such ranges. Other values for the interference may also be used in different configurations (see e.g., “Press Fit Engineering and Design Calculator,” available at: www.engineersedge.com/calculators/machine-design/press-fit/press-fit-calculator.htm).
Any described use of a clearance fit indicates that the opening (e.g., a hole) is larger than the part received therein (e.g., a shaft), enabling the two parts to move (e.g. to slide and/or rotate) when assembled, where the gap between the opening and the part may depend upon the size of the part and the type of clearance fit (e.g., for a 0.1250 inch shaft diameter the opening may be 0.1285 inches for a close fit and may be 1360 inches for a free (running) fit; and for a 0.5000 inch diameter shaft size the opening may be 0.5156 inches for a close clearance fit and may be 0.5312 inches for a free clearance fit). Other clearance amounts may also be used.
In accordance with at least one embodiment, as seen in
For the sound producing device 100, the housing 110 may extend from a first end 111 to a second end 112, and may have an interior surface 113 that may preferably be cylindrical. The housing may also have a cylindrical exterior surface 113E. A helical tracking thread 114 may be formed to protrude into the hollow interior of the housing 110. The helical tracking thread 114 may protrude from the interior surface 113 of the housing 110 beginning at the first end 111 and ending at the second end 112 of the housing. The helical tracking thread 114 may be formed in accordance with any suitable thread standards known in the art, including, but not limited to, Unified National Coarse threading (UNC), Unified National Tine threading (UNF), Unified National Extra Fine threading (UNEF), Unified National Special threading (UNS), Unified National Round threading (UNR), etc.
However, to better enable relative movement of the carriage, the helical tracking thread 114 may be uniquely formed. The helical tracking thread 114 may be formed to extend to a height H into the hollow cavity of the housing and have a width W, as seen in
The carriage 120 may be substantially cylindrical, and may extend from a first end 121 to a second end 122, which ends may be substantially flat. The carriage 120 may have a cylindrical outer surface 123 with an opening in that exterior surface that defines a helical shaped recess 124 (see
Also, the length L of the carriage 120 between its substantially flat first end 121 and substantially flat second end 122 may preferably be coordinated with the pitch P of the helical housing thread 114. In one embodiment, the length L may be in the range of 20 percent to 40 percent of the pitch P of the helical housing thread 114, which would generally ensure engagement of the length L of the carriage with a corresponding portion of one complete turn (360 degrees) of a housing thread (i.e., about 20% to 40% of one single thread). In another embodiment, the length L may be in the range of 40 percent to 80 percent of the pitch P of the helical housing thread 114, which would generally ensure engagement of the length L of the carriage with a corresponding portion of one complete turn of a housing thread (i.e., about 40% to 80% of one single thread). It is noted that the carriage 120 shown in
It is noted that any suitable squeaker or noise making device that generates sounds as a result of air flow may be secured to the carriage 120 in any suitable fashion, particularly by being carried within its hollow interior.
As seen in
The reed 150 may have a shape that corresponds to the termination of the curved wall of the resonator cup 140 (i.e., it may have the same or a similar race track oval shape for its periphery), and may be positioned over the correspondingly shaped opening in the cup, with at least a central portion of the periphery of the reed positioned in contact with the generally flat surface of the cup. This relationship between the central portion of the periphery of the reed 150 being in contact with the generally flat surface of the resonator cup 140 may be maintained by receiving a portion thereof within the correspondingly shaped opening in the support member 160. Note that only section views showing a portion (i.e., roughly halt) of the support member 160 are illustrated within
The reed 150 and resonator cup 140 being held together within the support member 160, as seen within
In another embodiment, shown in
The housing 170 may then be secured to the carriage 120, using adhesive, etc. Rather than using adhesive and/or a friction fit, the housing 170 may be be formed to have a conical ramp 173 that may terminate in a flat surface 173F, and may also have a head 172 with a flat surface 172F that may be parallel to, but offset from the flat surface 173F of the ramp 173 a distance. The distance may correspond to the extent of an annular ring 220R protruding into the hollow interior of the carriage 220, as seen in
With any particular squeaker device (i.e., the reed 150, resonator cup 140, and support member 160) being secured within the carriage 120, when air flows in a first direction through the housing 110 of the sound producing device 100, the squeaker device emits sound, and the squeaker carriage is driven to track along the helical thread 114, causing the carriage to rotate and to also translate in the first direction, with such rotation and translation being according to a pitch of the helical thread. A frequency of the sound produced by the squeaker changes according to the carriage's translational movement, as such movement changes the dimensions of the sound-producing chamber.
In general, when the carriage 120 tracks toward a distal end of the housing 110 away from the air source (e.g., in the first direction being away from an air-filled bladder 99 shown in
Similarly, when the carriage tracks toward the air source (e.g., in the second direction being increasingly closer to the air-filled bladder), such movement decreases the size of the sound producing chamber causing the frequency of the sound produced to become increasingly higher.
The interior surface 113 of the housing 110 is preferably a cylindrical surface, and the exterior surface 125 of the squeaker carriage 120 is also preferably a cylindrical surface that is particularly sized to slide with respect to the cylindrical interior surface of the housing. The cylindrical exterior surface 125 of the squeaker carriage 120 may be particularly sized to slide with respect to the cylindrical interior surface 113 of the housing 110 in a loose clearance fit (i.e., a free running fit), or may slide respect to the cylindrical interior surface 113 of the housing 110 using a close clearance fit. Alternatively, a very slight friction fit may be used therebetween, which friction fit may be so slight as to not prohibit movement of the carriage by the air pressure that is normally produced by the air source of the toy in which the sound producing device 100 is installed. A closer fit between the exterior surface 125 of the squeaker carriage 120 and the interior surface 113 of the housing 110 may serve to reduce leakage of air therebetween that may otherwise be used to propel the carriage or to produce a larger volume of sound from the squeaker.
A second sound producing device 200 is shown in
The double helix arrangement provides very stable symmetric support for the carriage 220 that does not have a tendency to hang up, even for much shorter carriage lengths.
While illustrative implementations of one or more embodiments of the disclosed apparatus are provided hereinabove, those skilled in the art and having the benefit of the present disclosure will appreciate that further embodiments may be implemented with various changes within the scope of the disclosed apparatus. Other modifications, substitutions, omissions and changes may be made in the design, size, materials used or proportions, operating conditions, assembly sequence, or arrangement or positioning of elements and members of the exemplary embodiments without departing from the spirit of this invention.
Accordingly, the breadth and scope of the present disclosure should not be limited by any of the above-described example embodiments, but should be defined only in accordance with the following claims and their equivalents.
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“Press Fit Engineering and Design Calculator,” Feb. 27, 2019, available at: www.engineersedge.com/calculators/machine-design/press-fit/press-fit-calculator.htm. |