The present invention relates to improvements in applicators, and more particularly to apparatus which are capable of more easily and effectively dispensing a measured dosage of a substance.
There are many known applicator devices that have offered various different functional approaches to the dispensing of a product, with each having certain advantageous uses. Within that body that includes many prior art patents, are a group of inventions being related to the disclosure herein, but are found to be lacking for one or more reasons. For example, U.S. Pat. No. 3,353,898 to Lamberti for “Pocket Size Combination Toothbrush and Paste Dispenser,” discloses a bag or sack that is the same length and width as the tooth bush head, with it being proximate thereto, and is made of a sealed flexible material to contain paste. Passages in the base which support the bristles provide a means for a pin to be used to perforate the sealed paste container, in a very inconvenient approach to beginning the product dispensing.
Similarly, U.S. Pat. No. 5,366,310 to Flors is for a toothbrush that has a slide-in supply of paste. The Flors approach provides significant improvement in the initial dispensing of product in that it comprises a “double strip,” with the most external strip projecting from one end. The external strip forms a “pulling tongue,” which may be pulled to release the toothpaste onto the bristles, after the toothpaste container has been positioned on the head of the container, obviating the need for a pin.
Another comparable invention may be found in U.S. Pat. No. 4,844,641 to Grosfilley for “Disposable Toothbrush with a Dose of Toothpaste.” The Grosfilley device comprises a two-piece arrangement—with a back having a cavity filled with toothpaste and being protected therein by a film, and being flexible relative to a body that has bristles on one side and a ridge on the other side. When ready to utilize the device, the user simply applies a force to the back, so that the ridge contacts and breaks the film, after which toothpaste may be expelled from the cavity and flow through passages. Storage of the toothbrush, prior to and after usage, is in a case, in which the back slides into a one storage area, while the ridge and protruding bristles maneuver into a second storage area. Although this arrangement is cumbersome, this separation nonetheless serves to prevent inadvertent puncturing of the film and wasteful dispensing of toothpaste while the device is stored in the case.
An invention offering limited improvement over the cumbersome storage technique of Grosfilley is found in U.S. Pat. No. 5,476,333 to Matthews for a “Hygienic Toothbrush.” Matthews discloses a handle and a compartment with protruding bristles, and with a plurality of ports between the storage compartment and the base from which the bristles emanate. Access to the compartment is by a hinged closure member that is maintained in a closed position using a locking stud on the closure member that is received by a locking recess on the compartment. A “cartridge” may be placed in the compartment, and when the closure member is closed, projections on the closure member perforate the cartridge to release its contents.
The invention disclosed herein offers a far more elegant solution to such dispensing containers, and includes features which make it more durable, more effective, and easier to use. In addition, variations to the basic device that are disclosed in alternate embodiments, provide functionality making it suitable for dispensing of liquids, as well as gels and pastes, and for dispensing measured amounts of a product.
It is an object of the invention to provide a finger-actuated squeeze applicator that may be usable for dispensing of liquids, gels, pastes, semi-liquid, or semi-solids.
It is another object of the invention to provide a squeeze applicator device that may be utilized as either a disposable dispenser or as a reusable dispenser.
It is a further object of the invention to provide a squeeze applicator device that more quickly and effectively releases a substance stored in a pouch for delivery to a receiving surface Or user.
It is another object of the invention to provide a dispensing device that is less susceptible to clogging of openings by a product pouch.
It is also an object of the invention to provide a dispensing device capable of storing product pouches to accommodate travel and subsequent use of the product therein.
A dispensing and applicator device may be comprised of a graspable handle portion and a head portion, with the graspable handle portion transitioning into the head portion. The head portion may have a front side and a back side. The back side may comprise an opening into a cavity therein, that is finable with a substance—liquids, gels, pastes, semi-liquids, or semi-solids. The front side may comprise a plurality of bristles extending therefrom, and one or more orifices into the cavity, through which the substance may be dispensed. The orifices may be specifically adapted as to size and/or shape according to the viscosity and nature of the substance to be dispensed, being directly proportional thereto, as well as according to the desired speed for dispensing of the substance.
The product may be retained in the cavity of the head portion through use of a removable cover, which may preferably be bulbous, and which may also thereby serve to increase the storage capability of the cavity. The resilient cover may be pivotally mounted to the head portion to be pivotable between a closed position, where the cover is securable to the head portion to enclose the cavity, and one or more open positions in which the cavity is exposed. Both the cavity in the head portion and the bulbous-shaped cover may each be capable of individually holding a measured amount of the substance. One or more graduated markings on a side of the head portion and/or the cover portion may indicate to the user the amount of the substance stored therein.
The orifices may be covered by one or more pieces of a thin foil or flexible film, such as a thermoplastic film, to prevent inadvertent product dispensing and to preserve the integrity of the product (retain moisture, etc.) for extended shelf-life of the device/substance. The one or more pieces of foil/film may rupture to uncover the one or more orifices when pressure is applied to the bulbous cover. To more easily rupture the foil/film, one or more protruding members may be integral to the cover portion and be positioned thereon so as to protrude in toward the cavity when the cover is in the closed position. The one or more protruding members may be sufficiently long so as to pierce the one or more pieces of foil/film when pressure is applied to the bulbous cover. The protruding member may be one or more of: a conical spike-shaped protrusion, a cylindrical protrusion, and a rectangular-shaped protrusion. Where a foil/film is used to cover the orifices as an oxygen or water vapor barrier, it may be a single layer or it may be multi-layered, depending on the properties of the product being stored therein and the degree to which the vapor barrier is to be effective. The foil and film layer(s) may be added to the dispenser to cover the orifices by using one or more adhesive layers.
In addition to, or as an alternative to the foil/film, a thin, flexible layer of plastic material may be incorporated into the dispenser so as to block each of the orifices, except for one or more slits therein that may form a series of flexible extensions being normally biased to seal each of the orifices.
In another alternative embodiment, the substance may be stored in the dispenser head within a self-contained and sealed membrane of a product pouch. The pouch membrane may be ruptured by having the user firmly depress the bulbous cover portion. To assist in the rupturing of the product pouch, the head portion may contain one or more protrusions to affirmatively cause puncturing. A central spike may be utilized, or instead, spikes may be strategically located to cause puncturing of the product pouch, with the spikes being in direct proximity to each of a plurality of openings, which may facilitate more rapid dispensing of the product, and may also serve to assist in more complete dispensing from the pouch (i.e., leaving less of the substance retained within the pouch membrane). Where protrusions are used for rupturing the pouch, a biasing member may also be utilized within the head cavity to prevent puncturing of the product pouch prior to intentional dispensing by a user. The openings on the front side may be surrounded by a plurality of bristles or by a sponge, either of which may be usable in applying the substance upon the intended receiving surface for the substance.
To better facilitate extended use of the dispenser for the embodiment utilizing a sealed product pouch, the graspable handle portion may have an opening into a storage compartment therein. A handle cover being pivotally attached to the handle portion may be pivotable between a closed position, where the handle cover is securable to the handle portion to enclose the handle cavity, and one or more open positions in which the handle cavity is exposed. The compartment may be used to store additional product pouches for subsequent use.
The back of head portion 30 may have an opening into a cavity 31 that is capable of holding a measured volume of a substance, possibly being a gel or paste, such as shoe polish or tooth paste. There may be a plurality of openings from the cavity to the front face 39 of the head portion 30, from which may protrude a plurality of bristles 91, which may be soft nylon or animal hair, or may alternatively be a sponge 92 (
The cover portion 40 may be attached to head portion 30 by way of a pivotal connection therebetween, which may be a secondarily applied hinge means (fastened or bonded), or alternatively may simply comprise an integrally formed flexible strip 26 of material, which may be small in length and/or width, and be resilient so as to readily permit rotation of cover portion 40 relative to the head portion 30, being pivotable from the open position seen in
The cover portion 40 may comprise any peripheral shape, including, but limited to a circular shape, but in a preferred embodiment it is generally elliptical. The cover portion 40 may further comprise a bulbous portion 42 that forms a cavity 41, which may also be capable of holding a second measured volume or amount of a substance—a gel, paste, or other semi-liquid or semi-solid substance. The bulbous portion 42 of cover 40 may have a sufficiently thin wall to permit its resilient material to flex suitably, as described hereinafter. The edge periphery may be defined to comprise an exterior peripheral edge 46, which, when the cover 40 is closed, may be in proximity to, or actually contact with, the peripheral edge 36 of the head portion 30. Protruding from one end of the peripheral edge 46 of cover portion 40 may be a small lip 46A, which may protrude outwardly, as seen in
Retention of the cover portion 40, in the closed position, may be accomplished in one embodiment by incorporating a recessed ellipsoidal wall 47 to be adjacent the exterior ellipsoidal edge 46, and by having recessed ellipsoidal wall 47 extend more distally than exterior ellipsoidal edge 46 to form interior ellipsoidal edge 48. This structural arrangement of the cover portion 40 may be so formed to be complementary to that of the head portion 30, so that closure of the cover portion 40, in going from
In this embodiment, a first measured amount of a substance or product may be loaded into cavity 31 of the head portion 30, and/or a second measured amount (or dosage) may be loaded into the cavity 41 of cover portion 40. Where the substance comprises one having a substantial consistency or high viscosity, such as for where the product may be a toothpaste, a creamy shoe polish, a gelatin-like medicine (i.e., antibiotic ointment), a cosmetic sample (i.e., a moisturizing cream), or certain glues (ordinary adhesive for wood/plastics and medical grade skin glues such as 2-octyl cyanoacrylate), both cavities (31 and 41) may be filled with the product, and the cover may then be rotated into the closed position to retain the product therein. Where the product tends more towards being semi-liquid than semi-solid, having lower viscosity, such as oils, cough syrups, lotions (i.e., Calamine lotion) and the like, practicality may dictate the filling of only cavity 31, or alternatively may dictate the utilization of a filling means, such as by injection, with the substance being delivered into both cavities 31 and 41 through the openings, where the cover was already closed to form a single larger volume cavity.
Therefore, the size of the orifices 32-35 may be calibrated to be directly proportional to the nature and viscosity of the substance being dispensed, and may be much smaller than illustrated in
However, where it may be desirable to dispense a product more quickly using large openings, openings so large they may be less than ideally suited for retaining that particular viscosity of product prior to its intentional dispensing, a very thin film 95 may be utilized to seal the orifices 32-35, which is illustrated in
Rupturing or tearing of the foil at the time when a user wishes to dispense product onto the bristles or sponge may be aided by incorporating an infinitesimally small pin/needle prick in the foil of the finished dispenser. The needle prick may serve as a weak point to help initiate the rupturing/tearing of the foil/film once pressure is applied to the cover. Alternatively, rupturing may be affirmatively aided by incorporating a spiked member 95S onto the cover portion 40. As seen in
The protrusion may also, as seen in
A foil/film 95 may be utilized so as to only seal across each individual orifice 32-35, as illustrated with orifice 32 in
It one embodiment, it may be desirable to utilize both the foil/film covering and the slitted ultra-thin resilient layer of material that fowls biased extensions. This embodiment may serve a dual purpose in that the foil covering may preserve product freshness (retention of moisture, etc.) and extend the shelf life of the applicator 10 for a substantial period of time, while the biased extensions may, once the product is sold and the user has broken the foil seal to begin use of the substance, preserve the substance's freshness for a somewhat shorter duration of time, while still providing ready dispensing of the product that is more convenient that twisting on/off of a cap.
In an alternative embodiment, seen in
A sufficient amount of clearance may be used to prevent inadvertent or premature puncturing of the pouch by the spike. When the user deliberately depresses the bulbous portion 42 of cover 40, such depression causes the pouch 80 to impinge upon the spike 50, breaking the casing open and releasing the liquid contents of the pouch. The spike 50 may be centrally located so as to provide for puncturing of the casing that may result in the out-flowing of substance in very close proximity to orifices 32-35. The curved shape of the cavity 51, which may also include a curved inner wall 51 being better suited for smaller sized pouches 80, may serve to allow gravity to direct the product toward the orifices 32-35. In place of a pouch 80, a glass vial designed with a weakened center section may be used, so that depressing of bulbous portion 42 of cover 40 may break the glass vial at a pre-designated point in the vial, releasing its contents.
It should be noted that the applicator device disclosed herein may function as a disposable single use dispensing system, or may be functional for utilization on multiple occasions, such as for a multi-day business trip, where the user may require a toothbrush and paste. The dispenser may also be functional where the user is required to adhere to a certain regimen in applying a particular amount of ointment, cream, or other substance to a skin or other surface. So, the device may also be suitable for long term usage. Also, the casing of pouch 80 may be made of a biodegradable, environmentally friendly material, permitting it to be readily discarded down a sink, particularly when rinsing the brush head therein after a use. The device may additionally be made of a suitable plastic material to permit it to undergo repeated cleaning in a dishwasher.
Although the squeeze applicator 12 with the centrally located spike 50 and peripheral orifices 32-35 provide substantial improvement over prior art dispensers, particularly as to the proximity of the central spike in relation to the openings, to improve the speed and effectiveness in the outflow of the substance (i.e., the casing does not tend to clog the opening), another embodiment—squeeze applicator 14—offers even greater improvement in quickly directing the flow of the substance towards the openings. As may be seen in
In yet another embodiment, shown in
The U-shaped strap 70 provides another significant improvement over prior art dispensers, in that it serves to keep the casing of pouch 80 generally away from the openings 32A-35B after being punctured, to thereby reduce or eliminate the possibility of the casing clogging either a portion of, or all of, the openings. While the “U” shape of strap 70U may provide too high of a restraining force for certain fragile casing materials, such a problem may be reduced through the use of very thin strip of material for strap 70U. Alternatively, a cantilevered strap 70C may be used instead of Ti-shaped safety strap 70U. Cantilevered strap 70C may have an end 76 that attaches to one side of the upper peripheral annular edge 36 of head 30 (
Where the applicator is intended for extended usage, such as for a business trip, where the user neglected to bring a toothbrush and toothpaste, the squeeze applicator 16 (
For any of the above cited embodiments for the squeeze applicators 10, 12, 14, or 16, the bristles 91 may be replaced by a sponge 90 to create embodiments 10A, 12A, 14A, or 16A, which may better serve in the dispensing of a liquid (
The examples and descriptions provided merely illustrate a preferred embodiment of the present invention. Those skilled in the art and having the benefit of the present disclosure will appreciate that further embodiments may be implemented with various changes within the scope of the present invention. Other modifications, substitutions, omissions and changes may be made in the design, size, materials used or proportions, operating conditions, assembly sequence, or arrangement or positioning of elements and members of the preferred embodiment without departing from the spirit of this invention.
This application claims priority on U.S. Provisional Application Ser. No. 61/404,700 filed on Oct. 7, 2010, the disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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61404700 | Oct 2010 | US |