The present application claims priority from Japanese Patent Application No. 2015-136685, which was filed on Jul. 8, 2015, the disclosure of which is herein incorporated by reference in its entirety.
Technical Field
The following disclosure relates to a stabilizer bushing used for mounting of a stabilizer bar on a vehicle body.
Description of the Related Art
Patent Document 1 (Japanese Patent Application Publication No. 2005-319850) discloses a stabilizer bushing (hereinafter simply referred to as “bushing”) including: a holding hole for holding a stabilizer bar; and a dividing surface as a separation surface extending from an inner circumferential surface of the holding hole to an outer surface of the bushing. The dividing surface is inclined so as to be nearer to a vehicle-body-side component at a portion of the dividing surface near the outer surface of the bushing than at a portion of the dividing surface near the inner circumferential surface of the holding hole.
Accordingly, an aspect of the disclosure relates to improvement of a stabilizer bushing having at least one separation surface for suppressing separation of the stabilizer bushing from the stabilizer bar due to a compressive force.
In one aspect of the disclosure, a stabilizer bushing has a pressing force generating surface having at least one separation surface each inclined so as to be farther from a vehicle-body-side component at an end portion of the separation surface near an outer surface of the bushing than at an end portion of the separation surface near a holding hole of the bushing. In the case where a stabilizer bar and the bushing are bonded to each other with adhesive, for example, a compressive force (which may be referred to as “preload”) is in some case applied to the bushing in a direction perpendicular to the vehicle-body-side mount surface after the stabilizer bar is held in the holding hole with adhesive and inserted in a bracket. In this case, a vertical stress directed toward the outer surface acts on the dividing surface in the bushing disclosed in Patent Document 1. In contrast, a vertical stress directed toward the stabilizer bar acts on the pressing force generating surface of the present bushing. This construction can suppress separation of the bushing from the stabilizer bar in the case where the compressive force is applied to the bushing. It is noted that the vertical stress is an internal force acting on a certain surface in a unit area in a direction perpendicular to the certain direction.
There will be described inventions recognized to be claimable in the present disclosure and features of the inventions.
(1) A stabilizer bushing,
wherein the stabilizer bushing is formed with a holding hole extending in an axial direction and is configured to hold a stabilizer bar in the holding hole,
wherein the stabilizer bushing is to be mounted on a vehicle-body-side mount surface of a vehicle-body-side component,
wherein the stabilizer bushing comprises:
a vehicle-body facing surface opposed to the vehicle-body-side mount surface;
an outer surface having a U-shape in cross section perpendicular to the axial direction; and
at least one separation surface extending from an inner circumferential surface of the holding hole to the outer surface,
wherein each of the at least one separation surface comprises a pressing force generating surface located nearer to the vehicle-body facing surface than a particular plane in a bushing mounted state in which the stabilizer bushing is mounted on the vehicle-body-side mount surface,
wherein the particular plane comprising a central axis of the holding hole and is parallel with the vehicle-body-side mount surface in the bushing mounted state,
wherein the pressing force generating surface comprising a holding-hole-side end portion and an outer-surface-side end portion in the bushing mounted state,
wherein the holding-hole-side end portion is nearer to the holding hole than the outer-surface-side end portion, and the outer-surface-side end portion is nearer to the outer surface than the holding-hole-side end portion in the bushing mounted state, and
wherein the pressing force generating surface is inclined so as to be farther from the vehicle-body-side mount surface at the outer-surface-side end portion than at the holding-hole-side end portion in the bushing mounted state.
The pressing force generating surface may be flat or curved. Likewise, the vehicle-body facing surface may be flat or curved. The vehicle-body facing surface is in some case held in direct contact with the vehicle-body-side mount surface and in another case held in contact with a base provided between the vehicle-body-side component and the bushing in the state in which the stabilizer bar is mounted on the vehicle-body-side component, for example.
At least a portion of each of the at least one separation surface has the pressing force generating surface. Each of the at least one separation surface may be constituted by only the pressing force generating surface and may have not only the pressing force generating surface but also a surface different from the pressing force generating surface (for example, a surface different from the pressing force generating surface in direction of inclination), for example. That is, the holding-hole-side end portion is located on the inner circumferential surface of the holding hole in some case and spaced apart from the inner circumferential surface in another case, while the outer-surface-side end portion is located on the outer surface in some case and located inside the outer surface in another case.
(2) The stabilizer bushing according to the above form (1), wherein the pressing force generating surface is located nearer to the inner circumferential surface of the holding hole than the outer surface.
The pressing force generating surface is preferably provided at a position at which the pressing force generating surface presses the bushing against the stabilizer bar well.
(3) The stabilizer bushing according to the above form (1) or (2), wherein the holding-hole-side end portion of the pressing force generating surface is spaced apart from the inner circumferential surface of the holding hole.
(4) The stabilizer bushing according to any one of the above forms (1) through (3), wherein each of the at least one separation surface comprises a rising surface located nearer to the inner circumferential surface of the holding hole than the pressing force generating surface.
The rising surface may extend parallel with a direction in which a compressive force is applied, for example. In this construction, a considerably small vertical stress acts on the rising surface. The rising surface may extend substantially along a central plane extending through the central axis of the holding hole. In this construction, the vertical stress acts in a direction of tangent to the inner circumferential surface of the holding hole at a position at which the inner circumferential surface intersects the rising surface. Thus, it is possible to suppress separation of the bushing from the stabilizer bar when compared with a construction in which the vertical stress acts toward the outer surface.
(5) The stabilizer bushing according to the above form (4), wherein the holding-hole-side end portion of the rising surface is located on the inner circumferential surface of the holding hole at such a position that a central angle between (i) a plane connecting between the holding-hole-side end portion of the rising surface and the central axis of the holding hole and (ii) a plane comprising the central axis of the holding hole and parallel with the vehicle-body-side mount surface is a set angle.
An area of contact between the stabilizer bar and a portion of the bushing which is located on opposite side of the separation surface from the vehicle-body facing surface is larger in the case where the set angle θ is large than in the case where the set angle θ is small.
(6) The stabilizer bushing according to any one of the above forms (1) through (5),
wherein each of the at least one separation surface comprises an outside pressing force generating surface located nearer to the outer surface than an inside pressing force generating surface as the pressing force generating surface,
wherein the outside pressing force generating surface comprises a holding-hole-side end portion and an outer-surface-side end portion,
wherein the holding-hole-side end portion of the outside pressing force generating surface is nearer to the holding hole than the outer-surface-side end portion of the outside pressing force generating surface, and the outer-surface-side end portion of the outside pressing force generating surface is nearer to the outer surface than the holding-hole-side end portion of the outside pressing force generating surface, and
wherein the outside pressing force generating surface is inclined so as to be nearer to the vehicle-body-side mount surface at the outer-surface-side end portion of the outside pressing force generating surface than at the holding-hole-side end portion of the outside pressing force generating surface.
Since the vertical stress directed toward the outer surface acts on the outside pressing force generating surface, the bushing can be pressed against the bracket well.
(7) The stabilizer bushing according to any one of the above forms (1) through (6), wherein the stabilizer bushing comprises:
two separation surfaces as the at least one separation surface; and
two partial bushings each having a shape determined by the two separation surfaces.
(8) The stabilizer bushing according to any one of the above forms (1) through (7), wherein a normal line to the vehicle-body-side mount surface extends in a direction intersecting an up and down direction of a vehicle.
In the case where the bushing is mounted on a vehicle-body-side mount surface in a state in which the normal line thereto extends in the up and down direction, the separation surface may extend in a front and rear direction (a longitudinal direction) of the vehicle. In the case where a compressive force in a direction parallel with the normal line is applied to the bushing, a direction of a vertical stress that acts on the separation surface extending in the front and rear direction is a direction of tangent to the inner circumferential surface of the holding hole at a position at which the inner circumferential surface intersects the separation surface, making it difficult for the bushing to be separated from the stabilizer bar.
In contrast, if, as illustrated in
(9) The stabilizer bushing according to any one of the above forms (1) through (8), wherein the pressing force generating surface is inclined in a state in which a vertical stress having a component directed toward the central axis of the holding hole acts on the pressing force generating surface when a compressive force is applied in a direction perpendicular to the vehicle-body-side mount surface.
(10) A stabilizer bushing,
wherein the stabilizer bushing is formed with a holding hole extending in an axial direction and is configured to hold a stabilizer bar in the holding hole,
wherein the stabilizer bushing is to be mounted on a vehicle-body-side mount surface of a vehicle-body-side component,
wherein the stabilizer bushing comprises at least one separation surface each extending from an inner circumferential surface of the holding hole to an outer surface of the stabilizer bushing,
wherein each of the at least one separation surface comprises a pressing force generating surface inclined in a state in which a vertical stress having a component directed toward a central axis of the holding hole acts on the pressing force generating surface when a compressive force is applied in a direction perpendicular to the vehicle-body-side mount surface in a bushing mounted state in which the stabilizer bushing is mounted on the vehicle-body-side mount surface, and
wherein the pressing force generating surface comprises a holding-hole-side end portion and an outer-surface-side end portion in the bushing mounted state,
wherein the holding-hole-side end portion is nearer to the holding hole than the outer-surface-side end portion, and the outer-surface-side end portion is nearer to the outer surface than the holding-hole-side end portion in the bushing mounted state, and
wherein the holding-hole-side end portion is spaced apart from the inner circumferential surface of the holding hole.
In the bushing according to this form, the pressing force generating surface extends from the holding-hole-side end portion spaced apart from the inner circumferential surface of the holding hole. In the bushing disclosed in Patent Document 1, in contrast, the dividing surface extends from the inner circumferential surface of the holding hole. The bushing according to this form and the bushing disclosed in Patent Document 1 differs from each other in this point. In the bushing according to this form, a portion of the bushing near the holding-hole-side end portion can be pressed against the stabilizer bar well.
The stabilizer bushing according to this form may incorporate the technical feature according to any one of the above forms (1) through (9).
(11) The stabilizer bushing according to the above form (10),
wherein a central plane extends through the central axis of the holding hole and a portion of the pressing force generating surface,
wherein the holding-hole-side end portion is located nearer to the vehicle-body facing surface than the central plane, and
wherein the outer-surface-side end portion is located on an opposite side of the central plane from the vehicle-body facing surface.
One of the holding-hole-side end portion and the outer-surface-side end portion of the pressing force generating surface is located on the central plane in some case. In the case where the holding-hole-side end portion is located on the central plane, the outer-surface-side end portion is located nearer to a top of the bushing than the central plane. In the case where the outer-surface-side end portion is located on the central plane, the holding-hole-side end portion is located nearer to the vehicle-body facing surface than the central plane.
A line segment corresponding to the pressing force generating surface may be positioned on a line extending not through a central point corresponding to the central axis of the holding hole in cross section perpendicular to the axis of the bushing. In other words, the line segment corresponding to the pressing force generating surface may be positioned on a line connecting between a point on an outline of the outer surface and a point spaced apart from the central point of the holding hole and located on a side of the central point of the holding hole which is nearer to a line corresponding to the vehicle-body-side mount surface.
(12) A stabilizer bushing,
wherein the stabilizer bushing is formed with a holding hole extending in an axial direction and is configured to hold a stabilizer bar in the holding hole,
wherein the stabilizer bushing is to be mounted on a vehicle-body-side mount surface of a vehicle-body-side component,
wherein the stabilizer bushing comprises:
a vehicle-body facing surface opposed to the vehicle-body-side mount surface;
an outer surface having a U-shape in cross section perpendicular to the axial direction; and
at least one separation surface extending from an inner circumferential surface of the holding hole to the outer surface,
wherein each of the at least one separation surface comprises a top-side pressing force generating surface located on an opposite side of a particular plane from the vehicle-body facing surface in a bushing mounted state in which the stabilizer bushing is mounted on the vehicle-body-side mount surface,
wherein the particular plane comprising a central axis of the holding hole and is parallel with the vehicle-body-side mount surface in the bushing mounted state,
wherein the top-side pressing force generating surface comprising a holding-hole-side end portion and an outer-surface-side end portion in the bushing mounted state,
wherein the holding-hole-side end portion is nearer to the holding hole than the outer-surface-side end portion, and the outer-surface-side end portion is nearer to the outer surface than the holding-hole-side end portion in the bushing mounted state, and
wherein the top-side pressing force generating surface is inclined so as to be nearer to the vehicle-body-side mount surface at the outer-surface-side end portion than at the holding-hole-side end portion in the bushing mounted state.
The separation surface may be provided on an opposite side of the particular plane from the vehicle-body-side component. The stabilizer bushing according to this form may incorporate the technical feature according to any one of the above forms (1) through (11).
The objects, features, advantages, and technical and industrial significance of the present disclosure will be better understood by reading the following detailed description of the embodiments, when considered in connection with the accompanying drawings, in which:
Hereinafter, there will be described a stabilizer-bar mounting device including a stabilizer bushing according to one embodiment by reference to the drawings. As illustrated in
In
As illustrated in
As illustrated in
The bushing 8 includes two partial bushings 36, 38 that are shaped so as to divide the bushing 8 along separation surfaces α, β. In the present embodiment, the partial bushings 36, 38 are molded using a die. The partial bushing 36 has the vehicle-body facing surface 32, and the partial bushing 38 has a top T of the U-shaped outer surface 34. Each of the separation surfaces α, β extends over the entire length of the bushing 8 in a direction parallel with the axis A. Each of the separation surfaces α, β has one end portion c and the other end portion d. The one end portion c is located at an inner circumferential surface 30i of the holding hole 30 in which the stabilizer bar 2 is held. The other end portion d is located on the outer surface 34. Each of the separation surfaces α, β is symmetric with respect to a symmetry plane m that includes the top T of the outer surface 34 and the central axis A of the holding hole 30. There will be next explained the separation surfaces α, β with reference to
The bushing 8 holding the stabilizer bar 2 is mounted on the vehicle-body-side mount surface 4f. This state may be hereinafter referred to as “bushing mounted state”. In this bushing mounted state, as illustrated in
If each of the separation surfaces α, β is provided nearer to the top T than the vertical central plane fz, it is difficult to position the partial bushing including the top T with respect to the bracket 6, which may result in deteriorated mounting accuracy. Furthermore, it is difficult to insert the partial bushing having the vehicle-body facing surface 32. In contrast, in the case where the separation surfaces α, β are provided in the portion Ro, it is possible to reduce the deterioration of accuracy of positioning of the partial bushing 38 including the top T. Also, it is possible to easily insert the partial bushing 36 having the vehicle-body facing surface 32.
As illustrated in
The inside pressing force generating surface 42 has end portions s, t. The end portion s is located nearer to the holding hole than the end portion t, and the end portion t is nearer to the outer surface 34 than the end portion s. The inside pressing force generating surface 42 extends from the end portion s to the end portion t. The end portion s is one example of a holding-hole-side end portion of the inside pressing force generating surface 42. The end portion t is one example of an outer-surface-side end portion of the inside pressing force generating surface 42. The inside pressing force generating surface 42 is inclined so as to be farther from the vehicle-body facing surface 32 (the vehicle-body-side mount surface 4f in the bushing mounted state) at the end portion t than at the end portion s. In other words, a distance ht between the vehicle-body facing surface 32 and the end portion t is greater than a distance hs between the vehicle-body facing surface 32 and the end portion s (ht>hs). In the case where a compressive force F that acts in the Y direction is applied to the bushing 8, as illustrated in
In the present embodiment, the vehicle-body facing surface 32 is flat. Thus, it is possible to consider that the vehicle-body facing surface 32 and the vehicle-body-side mount surface 4f are parallel with each other in the bushing mounted state. A central plane fA extends through the central axis A and a position on the inside pressing force generating surface 42. The end portion s nearer to the holding hole is located on a side of the central plane fA which is located nearer to the vehicle-body facing surface 32. The end portion t nearer to the outer surface is located on a side of the central plane fA which is located nearer to the top T.
The inside pressing force generating surface 42 is located nearer to the inner circumferential surface 30i of the holding hole 30 than the outer surface 34. The inside pressing force generating surface 42 is spaced apart from the inner circumferential surface 30i of the holding hole 30 at a distance e. The distance e is greater than a first set value e1 and less than a second set value e2 (e1<e<e2). In the case where the distance e from the inner circumferential surface 30i is less than or equal to the first set value e1, it is difficult to press the partial bushing 38 against the stabilizer bar 2 satisfactorily. In the case where the distance e is greater than or equal to the second set value e2, the vertical stress pi is absorbed by elastic deformation of the partial bushing 38, making it difficult to press the partial bushing 38 against the stabilizer bar 2 satisfactorily. In the case where the distance e is greater than the first set value e1 and less than the second set value e2, in contrast, it is possible to press the partial bushing 38 against the stabilizer bar 2 satisfactorily. Furthermore, the stabilizer bar 2 can be inserted into the partial bushing 38 more smoothly.
The rising surface 40 extends from the one end portion c to the end portion s in a direction substantially perpendicular to the vehicle-body facing surface 32, i.e., in a direction parallel to the Y direction. Thus, in the case where the compressive force acts on the rising surface 40 in the Y direction, a smaller vertical stress acts on the rising surface 40, making it difficult for the partial bushing 38 to be separated from the stabilizer bar 2. The one end portion c of the rising surface 40 is positioned such that a central angle between the vertical central plane fz and a plane connecting the central axis A and the one end portion c is a set angle θ (see
The outside pressing force generating surface 44 is located nearer to the outer surface 34 than the inside pressing force generating surface 42. The outside pressing force generating surface 44 extends from the end portion t to the other end portion d and is inclined so as to be nearer to the vehicle-body facing surface 32 at the other end portion d than at the end portion t. The end portion t is one example of a holding-hole-side end portion of the outside pressing force generating surface 44. The end portion d is one example of an outer-surface-side end portion of the outside pressing force generating surface 44. As illustrated in
There will be next explained the case where the stabilizer bar 2 is mounted on the vehicle-body-side component 4 by the bar mounting device 1 constructed as described above. The stabilizer bar 2 and the partial bushing 38 are inserted into the recessed portion 20 of the bracket 6 in a state in which the stabilizer bar 2 is held by the partial bushing 38 with adhesive. The partial bushing 36 is then inserted and pressed against the stabilizer bar 2 and the partial bushing 38. In the present embodiment, the stabilizer bar 2 and the bushing 8 are bonded to each other, and the bushing 8 and the bracket 6 are bonded to each other. Thus, before the bracket 6 is fastened to the vehicle-body-side component 4, a compressive force (which may be referred to as “preload”) is applied to the partial bushing 36 in the Y direction.
Since the compressive force is applied to the partial bushing 36 in the Y direction, as illustrated in
It is not essential to bond the bracket 6 and the bushing 8 to each other, but bonding the bracket 6 and the bushing 8 to each other can prevent ingress of foreign matters and can exhibit the function of the stabilizer bar 2 well. While the vehicle-body facing surface 32 is flat in the first embodiment, the shape of the vehicle-body facing surface 32 is not limited. For example, the vehicle-body facing surface 32 may be shaped so as to protrude toward the vehicle-body-side mount surface 4f. Also, the bushing 8 may include three or more partial bushings and may have a single separation surface, for example. Even in the case where the two partial bushings 36, 38 are not bonded to any of the stabilizer bar 2 and the bracket 6, for example, in the case where each of the partial bushings 36, 38 has a large interference in the Z direction, and a large force acts in the Y direction in the insertion of the partial bushings 36, 38 into the recessed portion 20 of the bracket 6, it is possible to make it difficult for the partial bushing 38 to be separated from the stabilizer bar 2, thereby increasing contact therebetween. Also, the separation surfaces α, β (the partial bushings 36, 38) are symmetrical with respect to the symmetry plane in the first embodiment but may be asymmetrical. The direction of the normal line n to the vehicle-body-side mount surface 4f on which the bushing 8 is to be mounted is not limited in particular. The present disclosure may be applied to a construction in which the bushing 8 is to be mounted on the vehicle-body-side mount surface 4f in a state in which the normal line n to the vehicle-body-side mount surface 4f extends in the up and down direction.
A bushing 62 according to a second embodiment includes two partial bushings 64, 66 that are shaped so as to divide the bushing 62 along separation surfaces α2, β2. Each of the separation surfaces α2, β2 has a rising surface 68 and an inside pressing force generating surface 70 but does not have an outside pressing force generating surface.
The inside pressing force generating surface 70 has end portions s2, t2. The end portion s2 is located nearer to the holding hole than the end portion t2, and the end portion t2 is nearer to the outer surface 34 than the end portion s2. The inside pressing force generating surface 70 extends from the end portion s2 to the end portion t2. Like the inside pressing force generating surface 42 in the first embodiment, the inside pressing force generating surface 70 is inclined so as to be farther from the vehicle-body facing surface 32 at the end portion t2 than at the end portion s2. In the second embodiment, since each of the separation surfaces α2, β2 does not include the outside pressing force generating surface, the end portion t2 of the inside pressing force generating surface 70 is located on the outer surface 34, and the end portion t2 and the other end portion d2 are located at the same position.
The rising surface 68 extends from one end portion c2 to the end portion s2 substantially along a central plane fA2 that extends through the one end portion c2 and the central axis A of the holding hole 30. In the case where a compressive force in the Y direction is applied to the bushing 62, a vertical stress p2 acts on the rising surface 68 in a direction substantially parallel with a tangent to the inner circumferential surface 30i of the holding hole 30 at a position at which the inner circumferential surface 30i intersects the central plane fA2. It is possible to make it difficult for the bushing 62 to be separated from the stabilizer bar 2 when compared with the case where the vertical stress p2 acts in a direction outer than the tangent. The bushing 62 according to the second embodiment is effective on the case where the bushing 62 and the bracket 6 are not bonded to each other.
As illustrated in
As illustrated in
A central plane extending through the central axis A and a portion J of the inside pressing force generating surface is located between the broken lines in
The rising surface 81 extends from the one end portion c3 to the end portion s3 substantially along a central plane that extends through the one end portion c3 and the central axis A.
A vertical stress pi3 acting on the inside pressing force generating surface 82 is a force directed to a side (a holding-hole side) inner than a tangent fs3 to the inner circumferential surface 30i of the holding hole 30 at a position at which the inner circumferential surface 30i intersects a central plane that extends through the central axis A and a portion of the inside pressing force generating surface 82 on which the vertical stress pi3 acts. The vertical stress pi3 has a component ps3 acting in a direction toward the central axis A. With this construction, the partial bushing 86 can be pressed against the stabilizer bar 2, making it difficult for the partial bushing 86 to be separated from the stabilizer bar 2.
The inside pressing force generating surface 82 extends toward the outer surface 34 from the end portion s3 that is spaced apart from the inner circumferential surface 30i of the holding hole 30. Thus, when compared with the construction in which the inside pressing force generating surface extends from the inner circumferential surface of the holding hole as in the dividing surface disclosed in Patent Document 1, a portion of the partial bushing 86 near the end portion s3 of the inside pressing force generating surface 82 can be pressed against the stabilizer bar 2 well, resulting in improved adhesiveness between the partial bushing 86 and the stabilizer bar 2.
The separation surface may be provided in the bushing at a position nearer to the top T than the vertical central plane fz.
As illustrated in
The rising surface 96 extends from one end portion c4 to the end portion s4 substantially along a central plane fA4 extending through the central axis A and the one end portion c4 (s4).
In the case where the compressive force F is applied, a vertical stress pi4 directed toward the holding hole 30 acts on the inside pressing force generating surface 98 against a reaction force of the compressive force F. With this construction, the partial bushing 92 can be pressed against the stabilizer bar 2. As thus described, the present disclosure may be applied to the construction in which the separation surfaces α4, β4 are provided on the portion of the bushing which is nearer to the top T than the vertical central plane fz.
While the embodiments have been described above, it is to be understood that the disclosure is not limited to the details of the illustrated embodiments, but may be embodied with various changes and modifications, which may occur to those skilled in the art, without departing from the spirit and scope of the disclosure.
Number | Date | Country | Kind |
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2015-136685 | Jul 2015 | JP | national |