Patent Application
20110138723
The present invention relates generally to pedestals for deck systems and more particularly to a stabilizing bar for such deck systems.
Roof structures of many buildings are capable of supporting a substantially horizontal surface, or deck, enabling the construction of roof terraces, pedestrian walkways, roof gardens, plaza decks, sun decks, balconies, patios or the like. Such roof surfaces are often formed at a slight slope relative to horizontal for drainage purposes. Typically, the roof surface itself is not constructed of a material that provides a suitable traffic bearing surface nor is it aesthetically pleasing.
Examples of deck systems utilizing roof pavers, or ballast blocks, are disclosed by U.S. Pat. Nos. 5,887,397; 5,377,468; 5,442,882; and 6,604,330 B2 issued to Repasky. Also see U.S. Pat. Nos. 4,570,397 issued to Creske; and 5,588,264 and 6,332,292 B1 issued to Buzon.
While the rooftop ballast block deck systems disclosed in the above referenced patents may be satisfactory for their intended purposes, there is a need, especially with systems using height adjustable pedestals, for stabilizing systems. Such stabilizing systems are needed to minimize movement of the ballast block deck systems which they support.
In view of these needs, the present invention provides a stabilizing system which restrains relative movement of the pedestals it supports. The stabilizing system has a plurality of connection locations on a periphery of the pedestals and a stabilizing bar secured between the pedestals. Each of the pedestals supports corner portions of adjacent blocks, pavers or panels a spaced distance above an underlying structure extending generally parallel to the blocks, pavers or panels. The stabilizing bar is secured to and extends between the connection locations of at least two of the pedestals.
The stabilizing bar includes a first half, a second half, a fastener, and a first securing member. The first half and the second half connecting to each other and extendable between at least two of the pedestals. The second half is sized to receive the first half therein in a telescoping manner. The fastener connects the first half with the second half, while the first securing opening extends from a bottom surface and is located near a respective end face opposite a juncture between the halves.
The features and advantages of the present invention should become apparent from the following description when taken in conjunction with the accompanying drawings, in which:
Referring now to the drawings, a deck 10 is constructed of a plurality of separate, substantially-rectangular pavers, ballast blocks, or panels 12 (hereinafter referred to as blocks) that are arranged in a grid layout, or pattern, and that are supported a spaced distance above a surface, such as an exterior roof surface 14 of a building. The deck 10 provides a substantially level traffic-bearing surface 16 for pedestrians and an aesthetic appearance. It can be used to convert an otherwise unusable rooftop or like space into a useful area.
Each block 12 can be made of concrete, marble, granite, wood, rubber, plastic, composite materials, or like weight-bearing substance and is typically square, rectangle, or some other shape that can be positioned in uniform patterns. Thus, each block 12 will typically have corner portions 18, and the deck 10 will have intersection areas 20 in which corner portions 18 of adjacent blocks 12 extend. A separate pedestal 22 underlies each intersection area 20 and supports the corner portions 18 of the adjacent ballast blocks 12. Thus, the entire deck 10 is elevated from an underlying structure, such as exterior roof surface 14 which extends and lies generally parallel to the deck 10. The spacing provided between the blocks 12 and surface 14 and between the laterally positioned blocks 12 permits proper drainage of fluids, such as rain, through the deck 10.
As best illustrated in
In the illustrated embodiment, the support 24 includes a plate 28 with a substantially cylindrical post 30 depending therefrom. In use, the plate 28 is disposed in a substantially horizontal position thereby providing a surface on which the corner portions 18 of the blocks 12 can be supported. Preferably, a plurality of upstanding walls 32 project from the plate 28 and define separate quadrants 34 on the plate 28. Each quadrant 34 receives one corner portion 18 of a block 12. The walls 32 align the corner portions 18 on the pedestal 22 and define lateral spacing between adjacent blocks 12 to permit rain water and other fluids to drain through the deck 10 and around the outside of plate 28.
One or more couplers 50 can be assembled between the support 24 and base 26 to add further height to the pedestal 22. For example,
Each coupler 50 includes a flange, or collar 52, from which a substantially cylindrical, hollow post 54 projects and a substantially cylindrical post 56 depends. In this configuration, the flange 52 extends circumferentially about a mid-section of the coupler 50 and extends laterally therefrom. Continuous or discontinuous spiral threads 8 are provided on an inner surface of the hollow post 54 and are capable of cooperatively engaging threads on a post 30 of the support 24. In addition, continuous or discontinuous spiral threads are provided on an outer surface of the hollow post and are capable of cooperatively engaging the threads on post of the base 26. Accordingly, the coupler 50 can be used to interconnect the support 24 to the base 26. Further, the couplers 50 are designed to interconnect to each other so that multiple couplers 50 can be interconnected between the support 24 and the base 26. Rotation of the couplers 50, support 24, and base 26 relative to each other can be used to adjust the overall height of the pedestal 22.
Preferably, the flange 52 of each coupler 50 extends in a plane that is substantially parallel to the support plate 28 and base plate 42. See
The flange 52 preferably has a series of connection locations 62 which in this embodiment are formed as eyelets extending therethrough. For instance, the connection locations 62 can be provided as apertures that are circumferentially spaced-apart about the mid-section of the coupler 50. The connection locations 62 as shown in
The base 26 can also be provided with brace securement eyelets 64. For example, each base 26 can have a plurality of reinforcement walls 66 that extend radially-from an exterior 68 of the post 44. The walls 66 can be spaced-apart circumferentially about the post 44 and can extend integrally from both the plate 42 and post 44 of the base 26. Connection locations 64 can be provided in the walls 66. In the illustrated embodiment, the connection locations 64 are provided adjacent an area on the base 26 where the post 44 interconnects with the plate 42.
As best shown in
The stabilizing system may include a stabilizing bar 80 utilized in place of the elongate wires, wire rope, cable or rods 70. Such stabilizing bars 80 extend substantially horizontally or at angles to the horizontal between adjacent pedestals 22 as best shown in
The first half 82 further includes at least one projection or fastener 96 such as a screw, bolt, snap or latching projection or any other suitable fastener located along a top surface 91. The fastener 96 is positioned along the top surface 91 to engage a securing slot 98 located along the top surface 91 of the second half 84. The securing slot 98 shown here to be generally oval in shape, may be optionally profiled to have a wider portion for receiving the projection or fastener 96 and a narrower portion into which the projection or fastener 96 slides to secure it in the slot 98. The telescoping nature along with the slot and fastener arrangement allows the stabilizing bar 80 to be adjustable in length between end faces 94. The adjustment facilitates use with various size blocks 12 or facilitates adjustment that may be necessary because of block size variances within tolerances. As an alternative, the stabilizing bar 80 may be one piece formed of an appropriate length without telescoping halves. The end faces 94 are contoured to complement the end surface of the pedestal base 26 which it engages. The top and bottom surfaces 91, 92 extend between the end faces 94. It should be understood by those reasonably skilled in the art that while the top and bottom surfaces 91, 92 are shown here as being either a flat or contoured, any suitable contour for either surface is within the spirit of the invention. Here, in this exemplary embodiment, the bottom surface 92 is shown to have a contour which allows water and/or debris to flow thereunder for better drainage. The contour has a raised portion in the mid-section or center of the stabilizing bar 80 with steps located near the end faces 94 which engage the base 26. Adjacent to each end face 94, a securing opening 86 extends between the top and bottom surfaces 91, 92. The securing opening may optionally extend from the bottom surface 92 up toward a closed end near the top surface 91 to form a blind hole. The securing openings 86 are positioned to engage a connection location 63, in this embodiment, formed as a projection along the pedestal base 26 to secure the stabilizing bar 80 to the pedestal base 26. The projections 63 are profiled to have a draft angle or as shown in the example of
It should be understood by those reasonably skilled in the art that although
The above-described deck system and pedestal assembly according to the present invention provides a stable elevated traffic bearing surface for pedestrians and the like on an existing structure, such as rooftop. The deck is easy to install and inexpensive to manufacture. The height of each pedestal can be adjusted by rotating the support relative to the base or by adding or subtracting couplers. Cross bracing installed coupler-to-coupler and base-to-coupler in a manner preventing unwanted rotation of various components of the pedestal assembly.
While embodiments of a ballast block deck system and pedestal assembly have been described in detail, various modifications, alterations, and changes may be made without departing from the spirit and scope of the ballast block deck system and pedestal assembly according to the present invention as defined in the appended claims.
This application is a continuation of co-pending U.S. patent application Ser. No. 12/417,942, filed Apr. 3, 2009.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 12417942 | Apr 2009 | US |
| Child | 13032995 | US |
