Stable mixtures containing opacifying pigments

Abstract
A number of stable opacifying mixtures are disclosed which contain specific combinations and levels of titanium dioxide, thickeners, and dispersants. These stable mixtures may be employed in a method of making paints using prepaints or as a conventional component in a coating such as a paint, or in other end-uses where opacifying pigments are employed.
Description


BACKGROUND OF THE INVENTION

[0002] 1. Field of the Invention


[0003] This invention is related to stable mixtures containing opacifying pigments and more specifically, to stable mixtures containing select combinations and levels of titanium dioxide, a thickener, and a dispersant for use in making paint and other end products.


[0004] 2. Description of Related Art


[0005] In co-pending U.S. provisional patent applications Ser. Nos. 60/183,655; 60/183,656; and 60/247,639; prepaints and a method of making paints from these prepaints is described. One of the prepaints is a mixture comprising at least one opacifying pigment, typically titanium dioxide. The other two prepaints may contain either an extender pigment or/and an emulsion polymeric binder. A key requirement for the prepaints is their compatibility with one another so that they may be mixed with each other in various ratios to make at least one paint line. Another key requirement is that the prepaints, whether comprising an opacifying pigment, an extender pigment, or an emulsion polymeric binder, be stable so that the prepaints may be prepared, shipped, and stored without failing, for example, failure by exhibiting non-homogeneity, syneresis, settling, gelling and/or viscosity changes.


[0006] With respect to prepaints containing an opacifying pigment, stability can be a serious problem. This is especially true when one considers that even the best commercially-available titanium dioxide slurries show some syneresis (>2% by volume by visual inspection) upon storage and must be stirred vigorously and for a considerable length of time before use.


[0007] Hence, there is a need for stable mixtures containing specific combinations and levels of titanium dioxide, thickeners, and dispersants that may be employed, inter alia, as prepaints in a method of making paints or as conventional components in other end-use where opacifying pigments are employed, including coatings, impregnants, inks, graphic arts, papers, textiles, caulks, mastics, adhesives, sealants, building products and leather.



SUMMARY OF THE INVENTION

[0008] Various fluid opacifying mixtures based on titanium dioxide are provided. Some of the mixture are stable and no mixing is required, others are stable with occasional mixing required, and others are stable with constant mixing required.


[0009] As used herein for all the mixtures “lbs/100 gallons” is based on the weight of the dry material, unless otherwise noted.


[0010] The following mixtures are stable and require no mixing when formulated as described below.


[0011] Mixture is a fluid opacifying pigment mixture comprising:


[0012] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0013] (b) about 0.2 to about 20 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide-urethane polymer (HEUR) thickener selected from the group consisting of:


[0014] (i) a HEUR having a C4-C12 hydrophobe and a molecular weight of about 10,000 to about 200,000;


[0015] (ii) a HEUR having a C6-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000; and


[0016] (iii) combinations thereof; and


[0017] (c) about 1.5 to about 16 lbs/100 gallons of at least one dispersant selected from the group consisting of a maleic acid/diisobutylene copolymer, a butylmethacrylate/methacrylic acid copolymer, and an acrylic acid—hydroxypropyl acrylate copolymer;


[0018] Mixture 2 is a fluid opacifying pigment mixture comprising:


[0019] (a) about 600 to about 1500 lbs/100 gallons of at least one interior-grade titanium dioxide;


[0020] (b) about 0.3 to about 5 lbs/100 gallons of at least one hydrophobically-modified, alkali-soluble or alkali-swellable emulsion (HASE) thickener having a C6-C22 hydrophobe and a molecular weight of about 10,000 to about 7,000,000; and


[0021] (c) about 1.8 to about 23 lbs/100 gallons of at least one dispersant selected from the group consisting of maleic acid/diisobutylene copolymer, a butylmethacrylate/methacrylic acid copolymer, and an acrylic acid—hydroxypropyl acrylate copolymer;


[0022] Mixture 3 is a fluid opacifying pigment mixture comprising:


[0023] (a) about 600 to about 1500 lbs/100 gallons of at least one interior-grade titanium dioxide;


[0024] (b) about 0.5 to about 3 lbs/100 gallons of at least one hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; and


[0025] (c) about 1.8 to about 23 lbs/100 gallons of at least one polyacrylic acid dispersant.


[0026] Mixture 4 is a fluid opacifying pigment mixture comprising:


[0027] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0028] (b) about 2 to about 6 lbs/100 gallons of at least one hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; and


[0029] (c) about 1.8 to about 23 lbs/100 gallons of at least one polyacrylic acid dispersant.


[0030] Mixture 5 is a fluid opacifying pigment mixture containing:


[0031] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.2 to about 10 lbs/100 gallons of at least one hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000;


[0032] (c) about 2 to about 10 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide urethane polymer (HEUR) thickener having a C4-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000; and


[0033] (d) about 3.0 to about 22.5 lbs/100 gallons of at least one maleic acid/diisobutylene copolymer dispersant.


[0034] Mixture 6 is a fluid opacifying pigment mixture comprising:


[0035] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0036] (b) about 0.2 to about 10 lbs/100 gallons of at least one hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000;


[0037] (c) about 2 to about 10 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide urethane polymer (HEUR) thickener having a C4-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000; and


[0038] (d) about 0.5 to about 22.5 lbs/100 gallons of at least one acrylic acid—hydroxypropyl acrylate dispersant.


[0039] The following mixtures are stable with occasional mixing required.


[0040] Mixture 7 is a fluid opacifying pigment mixture comprising:


[0041] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0042] (b) about 1 to about 10 lbs/100 gallons of at least one hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,0000 or hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000;


[0043] (c) optionally, about 2 to about 12 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide urethane polymer (HEUR) thickener having a C4-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000 or at least one clay thickener; and


[0044] (d) about 0.5 to about 22.5 lbs/100 gallons of at least one acrylic acid/hydroxyl propyl acrylate dispersant.


[0045] Mixture 8 is a fluid opacifying pigment mixture containing:


[0046] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0047] (b) about 0.3 to about 5 lbs/100 gallons of at least one hydrophobically-modified, alkali-soluble or alkali-swellable emulsion (HASE) thickener having a C6-C22 hydrophobe and a molecular weight of about 10,000 to about 7,000,000; and


[0048] (c) about 1.2 to about 45 lbs/100 gallons of at least one polyacrylic acid dispersant;


[0049] The following mixtures are stable with constant mixing required. They are formulated as described below.


[0050] Mixture 9 is a fluid opacifying pigment mixture containing:


[0051] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0052] (b) about 0.5 to about 10 lbs/100 gallons of at least one hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,0000 or about 0.5 to about 10 lbs/100 gallons of a hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; and


[0053] (c) about 1.2 to about 18 lbs/100 gallons of at least one maleic acid/diisobutylene dispersant.


[0054] Mixture 10 is a fluid opacifying pigment mixture containing:


[0055] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0056] (b) about 0.1 to about 3 lbs/100 gallons of at least one hydrophobically-modified, alkali-soluble or alkali-swellable emulsion (HASE) thickener having a C6-C22 hydrophobe and a molecular weight of about 10,000 to about 7,000,000; and


[0057] (c) about 0.6 to about 22.5 lbs/100 gallons of at least one acrylic acid/ hydroxyl propyl acrylate dispersant.


[0058] Mixture 11 is a fluid opacifying pigment mixture containing:


[0059] (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide;


[0060] (b) about 0.1 to about 3 lbs/100 gallons of at least one hydrophobically-modified, alkali-soluble or alkali-swellable emulsion (HASE) thickener having a C6-C22 hydrophobe and a molecular weight of about 10,000 to about 7,000,000; and


[0061] (c) about 0.6 to about 45 lbs/100 gallons of at least one maleic acid/diisobutylene dispersant.


[0062] Mixture 12 is a fluid opacifying pigment mixture containing:


[0063] (a) about 600 to about 1500 lbs/100 gallons of at least one interior-grade titanium dioxide;


[0064] (b) about 0.2 to about 20 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide urethane polymer (HEUR) thickener selected from the group consisting of:


[0065] (i) a HEUR having a C4-C12 hydrophobe and a molecular weight of about 10,000 to about 200,000;


[0066] (ii) a HEUR having a C6-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000; and


[0067] (iii) combinations thereof; and


[0068] (c) about 1.2 to about 8 lbs/100 gallons of at least one maleic acid/diisobutylene dispersant.


[0069] All of the above mixtures have a titanium dioxide (TiO2) pigment volume concentration (PVC) of about 40 to 100%, a titanium dioxide (TiO2) volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU.


[0070] All of the mixtures contain water and may contain optional additives selected from the group consisting of a defoamer, a surfactant, a coalescent, a base, a biocide, a mildeweide, a co-dispersant, a polymeric binder, a voided latex polymer and combinations thereof.


[0071] In order to prepare stable mixtures of opacifying pigments, one must follow strict rules in selecting the types and level of specific ingredients, using the general approach set out below:


[0072] select the type and level of titanium dioxide based on whether the final paint will be for exterior or interior use with a universal-grade being selected for interior, exterior, or interior/exterior use and with an interior-grade being selected for interior use only;


[0073] select the appropriate rheology modifier/thickener based on the type of titanium dioxide selected;


[0074] select the appropriate dispersant based on the type of rheology modifier/thickener selected;


[0075] determine the level of dispersant necessary to produce a stable final mixture; and


[0076] determine the level of rheology modifier/thickener required to produce a stable final mixture.


[0077] As used herein, the term “stable” applies to those mixtures that meet all of the following criteria, as set out in the Stability Tests described below, after being stored at a temperature of at least 120° C. for at least ten (10) days:


[0078] (1) there is less than 2% by volume of syneresis in the mixture (determined by inspecting the pigment mixture visually) (referred to herein as “Stability Test 1”).


[0079] (2) the mixture has a Brookfield viscosity (measured at a shear rate of 1.25 sec−1) of less than 100,000 centipoise, preferably less than 50,000 centipoise after cooling to ambient temperature (22-25° C.), but prior to mechanical shearing (referred to herein as “Stability Test 2”).


[0080] (3) the ratio of the Brookfield viscosity (measured at a shear rate of 1.25 sec−1) after heat aging to the Brookfield viscosity (measured at a shear rate of 1.25 sec−1) prior to heat aging is no greater than 3 after the mixture is cooled to ambient temperature (22-25° C.) and after mechanical shearing using a propeller-type mixer (referred to herein as “Stability Test 3”). Commercial titanium dioxide slurries do not pass Stability Test 1 and must be stirred, sometimes constantly, prior to use. Mixtures having Brookfield viscosities higher than those specified in Stability Test 2 tend to gell and resist flow and therefore are difficult to pump in conventional equipment. Stability Test 3 is used to determine whether or not the mixture developed, or will develop, a gel network resistant to shear thinning (mixing) during storage.


[0081] The mixing conditions used to categorize the stability of the fluid opacifying pigment mixtures are as follows:


[0082] (1) mixtures which require no mixing or other form of agitation over typical storage times (at least 30 days) and under storage conditions where the temperature can be as high as 140° F. and as low as 25° F. to remain stable are referred to herein as “stable with no mixing required”)(require mixing over 0% of storage time);


[0083] (2) mixtures which require periodic or occasional mixing or other forms of agitation to re-homogenize or break any minimal or slight structure formed over the typical storage times and conditions described above are referred to herein as “stable with occasional mixing required”)(require mixing over >0% of storage time); and


[0084] (3) mixtures which require constant mixing or other forms of agitation to re-homogenize or break any significant structure formed over the typical storage times and conditions described above (are referred to herein as “stable with constant mixing required”)(require mixing over >50% of storage time).


[0085] It should be noted that while the “stable with no mixing required” condition requires no mixing or other form of agitation to remain stable, applying some form of mixing or agitation to the mixture (whether occasional or constant) does not exclude that particular mixture from the definition of a stable mixture with “no mixing required”. Likewise, it should be noted that while the “stable with occasional mixing required” condition requires only occasional mixing or other form of agitation to remain stable, applying constant mixing or agitation to the mixture does not exclude that particular mixture from the definition of a stable mixture with “occasional mixing required”.


[0086] Any type of mixer or agitator may be used such as, but not limited to an impellar, a recirculator, a shaker, a mill, a rotator, a bubbler, a sonicator, a pump or a like means suitable to move the mixture about itself.


[0087] The mixtures herein may be employed as prepaints in systems using delayed product differentiation as described in U.S. patent applications Ser. Nos. 60/183,655 filed Feb. 18, 2000; 60/183,656 filed Feb. 18, 2000; 60/247,639 filed Nov. 10, 2000], as well as employed as replacements for conventional mixtures containing opacifying pigments, such as titanium dioxide slurries, mill bases, colorant dispersions, coating colors, and the like.


[0088] The pigment volume concentration (PVC) is a measure of how “binder-rich” a formulation is. It is calculated using the formula:
1PVC(%)=(volumeofpigment(s)+volumeextender(s))(volumeofpigment(s)+volumeextender(s)+volumebinder(s)×100


[0089] The volume solids content (VS) is the dry volume of pigment(s) plus the dry volume of extender(s) plus the dry volume of binder(s). It is calculated using the formula:
2VS(%)=dryvolumeofpigment(s)+dryvolumeofextender(s)+dryvolumeofbinder(s)totalvolumeofformulation×100.


[0090] If additives are present, their volume is not included in determining the total dry volume.


[0091] The titanium dioxide pigment volume concentration (TiO2 PVC) is a measure of how “binder-rich” a formulation is relative to only the titanium dioxide (TiO2) content. It is calculated using the formula:
3TiO2PVC(%)=dryvolumeofTiO2pigment(s)(volumeofpigment(s)+volumeextender(s)+volumebinder(s)×100


[0092] The titanium dioxide volume solids content (TiO2 VS) is the dry volume of TiO2 pigment(s) plus the dry volume of extender(s) plus the dry volume of binder(s). It is calculated using the formula:
4TiO2VS(%)=dryvolumeofTiO2pigment(s)totalvolumeofformulation×100.


[0093] If additives are present, their volume is not included in determining the total dry volume.


[0094] Opacifying Pigments


[0095] Suitable opacifying pigments include:


[0096] (1) white pigments which impart white scattering power to a paint across all visible wave lengths without a high degree of absorption; and


[0097] (2) auxiliary hiding pigments including inorganic and organic solids or voided latex polymers which do not impart a primary color or hiding power to a paint although they may have secondary influences on those properties.


[0098] Such opacifying pigments include titanium dioxide or a combination of titanium dioxide and auxiliary hiding pigments such as voided latex polymer particles, zinc oxide, lead oxide, a synthetic polymer pigment, and mixtures thereof. Rutile and anatase grades of titanium dioxide are suitable for use herein. Rutile titanium dioxide is preferred. The surface of the titanium dioxide may be treated with various organic or inorganic surface treatments, e.g., the oxides of silica, alumina, and zirconia. Fumed titanium oxide is also useful herein.


[0099] For specific mixtures, certain grades of titanium dioxide are required. For example, for some of the mixtures universal-grade titanium dioxide may be used, whereas for others interior-grade titanium dioxide must be used. As used herein, “universal-grade” titanium dioxide means titanium dioxide that is suitable for use in both interior and exterior applications and which is typically treated with oxides of alumina (about 1 to about 7%), silica (up to about 15%) and zirconia (up to about 15%). As used herein, “interior-grade” titanium dioxide means titanium dioxide that is only suitable for use in interior applications which is typically treated with only the oxides of alumina (about 1 to about 7%) or a combinations of the oxides of alumina (about 1 to about 7%) with the oxides of silica (up to about 5%). This grade of titanium dioxide is likely to provide poorer water resistance in final coatings than the universal-grade titanium dioxide).


[0100] The voided latex particles useful herein have a particle size diameter of about 100 nm to about 2,500 nm and a void fraction of about 10% to about 75%. Preferably, the particles have a particle size of about 500 run to about 1,100 nm. The particles must have at least one void, but they may have multiple voids, non-spherical voids, interconnected voids, voids having channels connected to the outside of the particles, and they can encompass structures described as vesiculated and sponge-like. Preferably, the particles have a single void. They have a glass transition temperature (Tg), as measured by differential scanning calorimetry at a rate of 20° C./minute, of at least about 20° C., preferably at least about 50° C. The higher the Tg, the harder the particle is and the less likely it is to collapse. If the particles collapse, they are unable to contribute to hiding. The voided latex particles may be prepared by conventional polymerization processes known in the art, such as those disclosed in U.S. Pat. Nos. 3,784,391, 4,427,836; 4,469,825; 4,594,363; 4,798,691; 4,880,842; 4,908,271; 4,972,000; 5,041,464, 5,157,084; 5,216,044, 5,494,971; 5,545,695; and 6,020,435, as well as Japanese Patent Applications 60/223,873, 61/62510, 61/66710, 61/86941, 62/127336, 62/156387, 01/185311, and 02/140272.


[0101] Thickener


[0102] Suitable thickeners include both non-associative, water-soluble/water-swellable thickeners and associative thickeners. Suitable non-associative, water-soluble/water-swellable thickeners include polyvinyl alcohol (PVA), alkali soluble or alkali swellable emulsions known in the art as ASE emulsions, and cellulosic thickeners such as hydroxyalkyl celluloses including hydroxymethyl cellulose, hydroxyethyl cellulose and 2-hydroxypropyl cellulose, sodium carboxymethyl cellulose (SCMC), sodium carboxymethyl cellulose, 2-hydroxyethyl cellulose, 2-hydroxypropyl methyl cellulose, 2-hydroxyethyl methyl cellulose, 2-hydroxybutyl methyl cellulose, 2-hydroxyethyl ethyl cellulose, and the like. Suitable associative thickeners include hydrophobically-modified, alkali-soluble emulsions known in the art as HASE emulsions, hydrophobically-modified ethylene oxide-urethane polymers known in the art as HEUR thickeners, hydrophobically-modified cellulosics such as hydrophobically-modified hydroxyethyl cellulose, hydrophobically-modified polyacrylamides, and the like. Also useful as thickeners are fumed silica, attapulgite clay and other types of clay, titanate chelating agents, and the like.


[0103] Suitable dispersants include anionic polymers such as homopolymers and copolymers based on polycarboxylic acids, including those that have been hydrophobically- or hydrophilically-modified, e.g., polyacrylic acid, polymethacrylic acid, maleic anhydride and copolymers thereof with each other and with various monomers such as styrene, acrylate or methacrylate, diisobutylene, and other hydrophilic or hydrophobic comonomers. Suitable dispersants further include salts of the above dispersants and mixtures thereof.


[0104] The opacifying mixtures may include certain optional additives including defoamers, surfactants, coalescents, biocides, mildewcides, co-dispersants, dispersing resins, latex adsorbing resins, polymeric binders, and the voided latex polymers (described above).


[0105] Suitable defoamers include silicone-based and mineral oil-based defoamers and the like.


[0106] Suitable surfactants include cationic, anionic and non-ionic surfactants.


[0107] Suitable coalescents, plasticizers, and other optional solvents include ethylene glycol, propylene glycol, hexylene glycol, 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate (TEXANOL™), glycol ethers, mineral spirits, methyl carbitol, butyl carbitol, phthalates, adipates, and the like.


[0108] Suitable mildewcides and biocides include zinc oxide, isothiazolones, triazoles, and the like.


[0109] Suitable co-dispersants include non-ionic, anionic, and cationic dispersants such as 2-amino 2-methyl 1-propanol, dimethyl amino ethanol, potassium tripolyphosphate, trisodium polyphosphate, citric acid and other carboxylic acids, and the like.


[0110] Latex polymer binders are polymers or prepolymers which form the primary film of a paint. They bind the pigment and/or extenders, provide the required paint flow, and determine the gloss and hardness of the final paint film. The binder selected will depend upon the final use of the formulated paints. Binders suitable for exterior paints are generally suitable for interior paints, but binders suitable for interior paints may not be suitable for exterior paints. Suitable binders include, but are not limited to, homopolymers, copolymers, or terpolymers such as, for example, polyvinyl acetate, styrene-acrylic, styrene-butadiene, vinyl acetate-acrylic, ethylene-vinyl acetate, vinyl acetate-vinyl versatate, vinyl acetate-vinyl maleate, vinyl acetate-vinyl chloride-acrylic, ethylene-vinyl acetate-acrylic, and urethane polymers, optionally containing up to 10% by weight of functional groups (for example, but not limited to, carboxylic acid, phosphate, sulfate, sulfonate, amide and combinations thereof) other non-functional monomers, and mixtures thereof.



DETAILED DESCRIPTION OF THE INVENTION

[0111] All ranges disclosed herein are inclusive and the minimums and maximums of the nested ranges are combinable. All levels are in dry pounds/100 gallons i.e., pounds of solids/100 gallons of the mixtures unless otherwise noted. After the required ingredients and optional ingredients are combined, sufficient water is added to give a total of 100 gallons of the mixture.


[0112] The following optional ingredients may be included in any of the combination ranges shown below:
1Optional IngredientsPreferredPreferredIngredientTypesTypesLevelLevelDefoameranysolvent-1-52-3based,silicone-basedSurfactantnonionic,nonionic,1-71-5anionic, cationicanionicSolvent andpropylene glycol,propylene 1-200 1-100coalescentethylene glycol,glycol,hexylene glycol,Texanol ®2,2,4-trimethyl-1-3-pentanediolmonoisobutyrate(Texanol ®),butyl carbitol,methyl carbitol,mineral spirits,Baseammoniumammoniumup to 10up to 5 hydroxide,hydroxide,sodium hydroxide,AMP-95potassiumhydroxide,2-amino 2-methyl1-propanol (AMP)Biocideisothiazolones,iso-up to 5 up to 3 carbamates,thiazolonesthiazoles,phthalonitriles,dioxanes,hydantoins,carbanilides,triazines, ureas,thiocyanatesMildewcideisothiazolones,iso-up to 20up to 10carbamates,thiazolonesthiazoles,phthalonitriles,dioxanes,hydantoins,carbanilides,triazines, ureas,thiocyanatesCo-2-amino 2-methylcitric acid,up to 5 up to 2 dispersant1-propanolKTTP, AMP(AMP-95), dimethylamino ethanol(DMEA), potassiumtripolyphosphate(KTTP), trisodiumpolyphosphate(TSPP),PolymericSee abovevinyl acrylic, up to 150up to 80Binderdescriptionvinyl acetate,styreneacrylicVoided latexSee abovex up to 100up to 60polymerdescription


[0113] Combination No. 1


[0114] The combinations shown below do not require mixing to remain stable. They are exemplified in Example 1.
2Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-MA/DIB,MA/DIB1.5-16 3.7-14 persantBMA/MAA,AA/HPA, SMAThick-HEUR effectiveHEUR0.2-20 10-16enerhydrophobeeffectiveC4-C12 MWhydrophobe10,000-200,000,C4-C12 andMW 12,000-150,000HEUR effectiveHEUR0.8-5  0.2-2  hydrophobeeffectiveC6-C30 MWhydrophobe10,000-200,000,C6-C24 andor combinationsMW 12,000-thereof150,000TiO2Universal gradeUniversal TiO2 600-1500 700-1400coated withcoated with1%-7% Al2O3,1.5-5% Al2O3up to 15% SiO21.2-12% SiO2,up to 15% ZrO2up to 4% ZrO2


[0115] Combination No. 2


[0116] The following combinations do not require mixing to remain stable. They are exemplified in Example 2.
3Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-MA/DIB,PAA1.8-23  3.5-16.8persantBMA/MAA,AA/HPA, PAAThick-HASE effectiveHASE effective0.3-5  1-3enerhydrophobehydrophobeC6-C22 MWC6-C18 and10,000-7,000,000MW 100,000-5,000,000TiO2Interior gradeInterior grade 600-1500 700-1400coated withcoated with1-7% Al2O3/2-5% Al2O3/0-5% SiO2 0-5%0-3% SiO2


[0117] Combination No. 3


[0118] The following combinations do not require mixing to remain stable. They are exemplified in Example 3.
4Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-PAAPAA1.8-23  3.5-16.8persantThick-Hydroxy-Hydroxyethyl0.5-3  1-2eneralkylcellulose andcellulosecombinationsMW 100,000-thereof MW2,000,00010,000-10,000,000TiO2Interior gradeInterior grade 600-1500 700-1400coated withcoated with1-7% Al2O32-5% Al2O3/up to 5% SiO2up to 3% SiO2


[0119] Combination No. 4


[0120] The following combinations do not require mixing to remain stable. They are exemplified in Example 4.
5Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-PAAPAA1.8-23  3.5-16.8persantThick-Hydrophobically-Hydro-2-63-5enermodifiedphobically-hydroxy-modifiedalkyllcellulosehydroxy-MW 10,000-ethylcellulose10,000,000MW 50,000-2,000,000TiO2Universal coatedUniversal 600-1500 700-1400with 1-7%coated withAl2O3,1.5-5% Al2O3,up to 15% SiO2,1.2-12% SiO2,up to 15% ZrO2up to 4% ZrO2


[0121] Combination No. 5


[0122] The following combinations do not require mixing to remain stable. They are exemplified in Example 5.
6Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-MA/DIB orMA/DIB or 3.0-22.5 5.6-16.8persantAA/HPAAA/HPAMA/DIBMA/DIB 0.5-22.52.8-14 AA/HPAAA/HPAThick-Hydrophobically-Hydro-0.2-10 0.5-5  enermodifiedphobically-hydroxyalkylmodifiedcellulosehydroxyethylMW 10,000-cellulose10,000,000MW 50,000-2,000,000Thick-HEUR effectiveHEUR 2-10 5-10enerhydrophobeeffectiveC4-C30hydrophobeMW 10,000-C6-C24200,000MW 12,000-150,000TiO2Universal coatedUniversal 600-1500 700-1400with 1-7%coated withAl2O3,1.5-5% Al2O3,up to 15% SiO2,1.2-12% SiO2,up to 15% ZrO2up to 4% ZrO2


[0123] Combination No. 6


[0124] The following combinations requires occasional mixing to remain stable. They are exemplified in Example 6.
7Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-AA/HPAAA/HPA0.5-22.52.8-14  persantThick-Hydrophobically-Hydro-1-102-7 enermodifiedphobically-hydroxyalkylmodifiedcellulosehydroxyethylMW 10,000-cellulose1-102-7 1,000,000MW 50,000-or1,000,000HydroxyethylHydroxyethylcellulosecelluloseMW 10,000-MW 100,000-1,000,0001,000,000orcombinations ofthe aboveorcombinations ofthe abovewith:2-124-10HEUR effectiveHEUR2-123-6 hydrophobeeffectiveC4-C30hydrophobeMW 10,000-C6-C24200,000MW 12,000-or150,000attapulgite clayTiO2Universal coatedUniversal600-1500700-1400with 1.0-7%coated withAl2O3,1.5-5% Al2O3,up to 15% SiO2,1.2-12% SiO2,up to 15% ZrO2up to 4% ZrO2


[0125] Combination No. 7


[0126] The following combinations requires occasional mixing to remain stable. They are exemplified in Example 7.
8Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-PAAPAA1.2-45 3.5-28 persantThick-HASE effectiveHASE effective0.3-5  1.0-3  enerhydrophobehydrophobeC6-C22C6-C18MW 10,000-MW 100,000-7,000,0005,000,000TiO2Universal coatedUniversal 600-1500 700-1400with 1-7%coated withAl2O3,1.5-5% Al2O3,up to 15% SiO2,1.2-12% SiO2,up to 15% ZrO2up to 4% ZrO2


[0127] Combination No. 8


[0128] The following combinations requires constant mixing to remain stable. They are exemplified in Example 8.
9Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-MA-DIBMA-DIB1.2-18 3.5-14 persantThick-Hydrophobically-Hydro-0.5-10 0.5-8  enermodifiedphobically-hydroxyalkylmodifiedcellulosehydroxyethylMW 10,000-cellulose1,000,000MW 50,000-or1,000,000HydroxyethylHydroxyethylcellulosecelluloseMW 10,000-MW 100,000-1,000,0001,000,000orcombinations ofthe aboveTiO2Universal coatedUniversal 600-1500 700-1400with 1-7%coated withAl2O3,1.5-5% Al2O3,up to 15% SiO2,1.2-12% SiO2,up to 15% ZrO2up to 4% ZrO2


[0129] Combination No. 9


[0130] The following combinations requires constant mixing to remain stable.
10Ingre-PreferredPreferreddientsTypesTypesLevelLevelDis-AA/HPAAA/HPA 0.6-22.52.8-14 persantThick-HASE effectiveHASE effective0.1-3  0.3-2  enerhydrophobehydrophobeC6-C22C6-C18MW 10,000-MW 100,000-7,000,0005,000,000TiO2Universal coatedUniversal 600-1500 700-1400with 1-7%coated withAl2O3,1.5-5% Al2O3,up to 15% SiO2,1.2-12% SiO2,up to 15% ZrO2up to 4% ZrO2


[0131] Combination No. 10


[0132] The following combinations will require constant mixing to remain stable.
11Ingred-PreferredPreferredientsTypesTypesLevelLevelDispersantMA/DIBMA/DIB0.6-45 2.8-21 ThickenerHASE effectiveHASE effective0.1-3  0.3-2  hydrophobehydrophobeC6-C22 MWC6-C18 MW10,000-100,000-7,000,0005,000,000TiO2Universal coat-Universal coat- 600-1500 700-1400ed with 1-7%ed with 1.5-5%Al2O3, up toAl2O3,15% SiO2, up1.2-12% SiO2,to 15% ZrO2up to 4% ZrO2


[0133] Combination No. 11


[0134] The following combinations require constant mixing to remain stable.
12Ingred-PreferredPreferredientsTypesTypesLevelLevelDispersantMA/DIBMA/DIB1.2-18 3.5-14 ThickenerHEUR effec-HEUR effec-0.2-20 10-16tive hydro-tive hydro-phobe C4-C12phobe C4-C12MW 10,000-MW 12,000-200,000 or150,000HEUR effec-HEUR effec-0.8-5  0.2-2  tive hydro-tive hydro-phobe C6-C30 phobe C6-C24average MWMW 12,000-10,000-150,000200,000 orcombinationsthereofTiO2Interior gradeInterior grade 600-1500 700-1400coated withcoated with1-7% Al2O3,2-5% Al2O3,up to 5% SiO2up to 3% SiO2



Test Procedures

[0135] The Stormer viscosity of the mixtures is measured using ASTM method D562.


[0136] The Brookfield viscosity of the mixtures is measured using spindle #4 of a Brookfield viscometer at 6 rpm.


[0137] The ICI viscosity of the mixtures is measured using ASTM method D3205-77.


[0138] In the following examples, the mixtures may be prepared using a laboratory mixer having a 45° pitch stirring blade. The water and optional dispersant, defoamer, surfactant and/or biocide are combined and mixed. The titanium dioxide slurry is slowly added and the mixture is stirred for 15-20 minutes. The binder and optional coalescent, rheology modifier, ammonia, and additional water, if necessary, are then added.


[0139] In the above description and in the examples, the following abbreviations are used:
13AbbreviationsAAAcrylic acidPAAPolyacrylic acidMA/DIBMaleic acid/diisobutylene copolymerAA/HPAAcrylic acid/hydroxypropyl acidBMA/MAAButylmethacrylate/methacrylic acid copolymerSMAStyrene or alpha methylstyrene/alkylacrylate (optional)/methacrylic or acrylic acid copolymers or terpolymersHECHydroxyethyl celluloseHMHECHydrophobically-modified HECHEURHydrophobically-modified ethylene oxide-based urethaneblock copolymersHASEHydrophically-modified alkali soluble emulsionsTiO2Titanium dioxideAl2O3Alumina or oxide of aluminumSiO2Silica or oxide of siliconZrO2Zirconium dioxidecpscentipoisesMWmolecular weight as measured by gel permeationchromatography







EXAMPLES


Example 1

[0140] Mixtures A to E described below will require no mixing to remain stable.
14AIngredientslbs/100 gallonsGrind prepared onCowles disperserWater258.35Propylene glycol50Tamol ™ 731 MA/DIB53.42dispersantFoamaster ® VL defoamer1.50Triton CF-10 surfactant2.00Kathon ® LX 1.5%2.00biocideTi-Pure ® R706 universal-1335.56grade TiO2Letdown prepared onCowles disperserAmmonia hydroxide0.6(28%)Foamaster ® VL defoamer1.50Acrysol ® RM-2020NPR30.00HEUR thickenerLetdown (on low speedmixer)Acrysol ® RM-2020NPR40.40HEUR thickenerWater68.96KU initially after90preparationpH initially after9.20preparationICI initially after2.8preparationBrookfield viscosity2500(cps at 1.25 sec−1)Actual scale prepared50(gallons)BCDElbs/100lbs/100lbs/100lbs/100IngredientsgallonsgallonsgallonsgallonsGrind prepared onCowles disperserWater130130130130Propylene glycol50505050Tamol ® 731 MA/DIB29.3829.3829.3829.38dispersantFoamaster ® VL3.003.003.003.00defoamerTriton CF-10 surfactant2.002.002.002.00Kathon ® LX 1.5%2.002.002.002.00biocideTi-Pure ® R-706734.56734.56734.56734.56universal-grade TiO2Rhoplex ® SG-10M151.20151.20151.20151.20acrylic binderTexanol ® coalescent12.512.512.512.5Ammonium hydroxide0.600.600.600.60(28%)Ropaque ® Ultra opaque164.44164.44164.44164.44polymerAcrysol ® RM-303030302020NPR HEURthickenerLetdown prepared on lowspeed mixer)Co-thickener typeAcrysol ®Acrysol ®Acrysol ®Acrysol ®RM-RM-825SCT-275RM-12W2020NPRHEURHEURHEURHEURLevel of co-thickener33.52.242.634.84water60.091.290.888.5KU initially after93999696preparationpH initially after8.808.788.768.74preparationICI initially after3.01.71.81 7preparationBrookfield viscosity30103710601024000(cps at 1.25 sec−1)Actual scale prepared50505050(gallons)



Example 2

[0141] Mixtures A to G described below will require no mixing to remain stable.
15ABCDlbs/100lbs/100lbs/100lbs/100IngredientsgallonsgallonsgallonsgallonsGrind prepared onCowles disperserWater228.00228.00228.00228.00Propylene glycol50.0050.0050.0050.00Tamol ® 125438.1638.1638.1638 16AA/MAA dispersantTriton ® CF-102.002.002.002.00surfactantFoamaster ® VL1.501.501.501.50defoamerKathon ® LX 1.5%2.002.002.002.00biocideTi-Pure ® R900 interior-1335.521335.521335.521335.52grade TiO2Letdown prepared onCowles disperserFoamaster ® VL1.501.501.501.50defoamerWater97.0097.0097.0097.00Ammonium hydroxide0.40.40.40.4(28%)Acrysol ® DR-1 HASE1.01.01.01.0thickenerLetdown prepared on lowspeed mixerAcrysol ® DR-1 HASE4.05.06.07.0thickenerWater83.9682.9681.9680.96KU initially after77808387preparationpH initially after0.40.50.60.6preparationICI initially after9.068.988.898.79preparationBrookfield viscosity12800145001500016700(cps at 1.25 sec−1)Actual scale prepared50505050(gallons)EFGlbs/100 gallonslbs/100 gallonslbs/100 gallonsGrind prepared onCowles disperserWater228.00228.00228.00Propylene glycol50.0050.0050.00Tamol ® 125438.1638.1638.16AA/MAA dispersantTriton ® CF-102.002.002.00surfactantFoamaster ® VL1.501.501.50defoamerKathon ® LX 1.5%2.002.002.00biocideTi-Pure ® R900 in-1335.521335.521335.52terior grade TiO2Letdown prepared onCowles disperserFoamaster ® VL1.501.501.50defoamerWater97.0097.0097.00Letdown prepared onlow speed mixerThickener typeAcrysol ® DR-Acrysol ® DR-Acrysol ® DR-73 HASE1 HASE3 HASELevel of thickener6.866.086.04Ammonia hydroxide0.400.300.22(28%)Water82.0882.9683.08KU initially after818181preparationpH initially after0.80.60.7preparationICI initially after9.018.968.99preparationBrookfield viscosity157001530015200(cps at 1.25 sec−1)Actual scale prepared505050(gallons)



Example 3

[0142] Mixture A described below will require no mixing to remain stable.
16AIngredientslbs/100 gallonsGrind prepared on Cowles disperserWater228.00Propylene glycol50.00Tamol ® 1254 AA/MAA dispersant38.16Triton ® CF-10 surfactant2.00Foamaster ® VL defoamer1.50Kathon ® LX 1.5% biocide2.00Ti-Pure ® R900 interior-grade TiO21335.52Letdown prepared of Cowles disperserFoamaster ® VL defoamer1.50Water97.00Letdown prepared on low speed mixerNatrosol ® 250 MHR (3.5% solution in41.16water) HEC thickenerWater48.18KU initially after preparation80pH initially after preparation0.6ICI initially after preparation9.37Brookfield viscosity15100(cps at 1.25 sec−1)Actual scale prepared (gallons)50



Example 4

[0143] Mixture A described below will require no mixing to remain stable.
17AIngredientslbs/100 gallonsGrind prepared on Cowles disperserWater168.76Propylene glycol62.5TamoL ® 1254 AA/MAA dispersant26.24Foamaster ® VL defoamer1.88Triton ® CF-10 surfactant2.50Kathon ® LX 1.5% biocide2.50Ti-Pure ® R902 universal-grade TiO2918.2Letdown prepared on Cowles disperserFoamaster ® VL defoamer1.88Ropaque ® Ultra opaque polymer205.56Letdown prepared on a low speed mixerNatrosol ® Plus 430 (4% in solution in89.52water) HMHEC thickenerAmmonia hydroxide (28%)0.46Water55.46KU initially after preparation97pH initially after preparation8.77ICI initially after preparation1.0Brookfield viscosity18000(cps at 1.25 sec−1)Actual scale prepared (gallons)50



Example 5

[0144] Mixtures A to C described below will require no mixing to remain stable.
18AIngredientslbs/100 gallonsGrind prepared on Cowles disperserWater160Propylene glycol50Tamol ® 1124 AA/HPA dispersant7.35Kathon ® LX 1.5% biocide2.00Ti-Pure ® R706 universal-grade TiO2918.2Letdown prepared on Cowles disperserFoamaster ® VL defoamer1.5Ropaque ® Ultra opaque polymer205.56Acrysol ® RM-2020NPR HEUR40.0thickenerNatrosol ® Plus 330 (3% in solution in68.32water) HMHEC thickenerAmmonium hydroxide (28%)2.16Water76.3KU initially after preparation98pH initially after preparation8.73ICI initially after preparation1.3Brookfield viscosity18500(cps at 1.25 sec−1)Actual scale prepared (gallons)50BIngredientslbs/100 gallonsGrind prepared on Cowles disperserWater130Propylene glycol50Tamol ® 731 MA/DIB dispersant29.38Foamaster ® VL defoamer1.50Triton ® CF-10 surfactant2.00Kathon ® LX 1.5% biocide2.00Ti-Pure ® R706 universal-grade TiO2734.56Letdown prepared on Cowles disperserRhoplex ® SG-10M acrylic binder151.20Texanol ® coalescent12.5Ammonium hydroxide (28%)0.60Ropaque ® Ultra opaque polymer164.44Foamaster ® VL defoamer1.50Acrysol ® RM-2020NPR HEUR30.00thickenerLetdown prepared on low speed mixerNatrosol ® Plus 330 (3% in solution in27.6water) HMHEC thickenerWater65.82KU initially after preparation98pH initially after preparation8.73ICI initially after preparation1.9Brookfield viscosity10800(cps at 1.25 sec−1)Actual scale prepared (gallons)50CIngredientslbs/100 gallonsGrind prepared on Cowles disperserWater130Propylene glycol50Tamol ® 731 MA/DIB dispersant30.04Foamaster ® VL defoamer1.50Triton ® CF-10 surfactant2.00Kathon ® LX 1.5% biocide2.00Kronos ® 2102 universal-grade TiO2751.09Rhoplex ® SG-10M acrylic binder151.2Texanol ® coalescent12.49Ammonia hydroxide (28%)0.60Ropaque ® Ultra opaque polymer164.44Foamaster ® VL defoamer1.50Acrysol ® RM-2020NPR HEUR30.00thickenerLetdown prepared on low speed mixerNatrosol ® Plus 330 (3% in solution in25.04water) HMHEC thickenerWater67.76KU initially after preparation99pH initially after preparation1.8ICI initially after preparation9.22Brookfield viscosity10100(cps at 1.25 sec−1)Actual scale repared (gallons)50



Example 6

[0145] Mixtures A to D described below will require occasional mixing to remain stable.
19ABIngredientslbs/100 gallonslbs/100 galGrind prepared on Cowles disperserWater272.7272.7Tamol ® 1124 AA/HPA dispersant7.357.35Kathon ® LX 1.5% biocide2.002.00Ti-Pure ® R706 universal-grade TiO2918.2918.2Letdown prepared on low speed mixerTriton ® CF-10 surfactant01.0Propylene glycol5050Foamaster ® VL defoamer1.51.5Ropaque ® Ultra opaque polymer205.56205.56Natrosol ® Plus 330 (3% in solution in192113water) HMHEC thickenerAttagel ® 50 attagulpite clay (100%5.0solid)Ammonia hydroxide (28%)1.961.98KU initially after preparation9294pH initially after preparation0.50.5ICI initially after preparation8.878.75Brookfield viscosity2300027700(cps at 1.25 sec−1)Actual scale prepared (gallons)5753CDIngredientslbs/100 gallonslbs/100 gallonsGrind prepared on Cowles disperserPropylene glycol5050Water160160Tamol ® 1124 AA/HPA dispersant7.357.35Kathon ® LX 1.5% biocide2.002.00Ti-Pure ® R706 universal-grade TiO2918.2918.2Letdown prepared on low speed mixerFoamaster ® VL defoamer1.51.5Ropaque ® Ultra opaque polymer205.56205.56Natrosol ® Plus 330 (3% in solution in80.06water) HMHEC thickenerNatrosol ® 250 MHR (3.5% in solution134.7in water) HEC thickenerAmmonium hydroxide (28%)1.801.86Water106.750.22KU initially after preparation9498pH initially after preparation8.688.67ICI initially after preparation0.50.8Brookfield viscosity1870028200(cps at 1.25 sec−1)Actual scale prepared (gallons)5050



Example 7

[0146] Mixtures A to E described below will require occasional mixing to remain stable.
20ABCDElbs/100lbs/100lbs/100lbs/100lbs/100IngredientsgallonsgallonsgallonsgallonsgallonsGrind pre-pared onCowles dis-perserWater11511511511593.46Propylene5050505040.64glycolTamol ®20.9910.4931.4841.9725 591254 AA/MAAdispersantFoamaster ®2.002.002.002.002.44VL defoamerTriton ®1.501.501.501.501.63CF-10surfactantKathon ®2.002.002.002.001.63LX 1.5%biocideTi-Pure ®734.56734.56734.56734.56596.96R706 univer-sal-gradeTiO2Foamaster ®1.501.501.501.50VL defoamerRopaque ®164.44164.44164.44164.44133.64Ultra opaquepolymerLetdownprepared onlow speedmixerRes 3083140.10140.10140.10140.10245.05emulsionTexanol ®11.3711.3711.3711.3715.73coalescentAcrysol ®9.67.125.674.127.92DR-3 HASEthickenerAmmonium2.122.341.961.812.28hydroxide(28%)Water150.8152.8145.55138.67144.93KU initially100101999798afterpreparationpH initially8.698.548.688.4afterpreparationICI initially0.90.80.80.71.1afterpreparationBrookfield2770029200316002990023800viscosity(cps at 1.25sec−1)



Example 8

[0147] Mixtures A and B described below will require constant mixing to remain stable.
21ABlbs/100lbs/100IngredientsgallonsgallonsGrind prepared on Cowles disperserWater174.98174.98Propylene glycol62.4962.49Tamol ® 731 MA/DIB dispersant36.7236.72Foamaster ® VL defoamer1.871.87Triton ® CF-10 surfactant2.502.50Kathon ® LX 1.5% biocide2.502.50Ti-Pure ® R706 universal-grade TiO2918.12918.12Letdown prepared on Cowles disperserFoamaster ® VL defoamer1.871.87Ropaque ® Ultra opaque polymer205.53205.53Letdown on a low speed mixerNatrosol ® Plus 330 (3% in solution in45.09water) HMHEC thickenerNatrosol ® 250 MHR (3.5% in solution127.6945.09in water) HEC thickenerAmmonium hydroxide (28%)1.001.34Water080.99KU initially after preparation9999pH initially after preparation8.698.76ICI initially after preparation1.60.8Brookfield viscosity2020022700(cps at 1.25 sec−1)Actual scale prepared (gallons)100100


[0148]

22











Supplier Information









Material Name
Description
Supplier





Tamol ™ 1124
Dispersant
Rohm and Haas Company




(Philadelphia, PA)


Tamol ™ 1254
Dispersant
Rohm and Haas Company




(Philadelphia, PA)


Tamol ™ 731
MA/GIB Dispersant
Rohm and Haas Company




(Philadelphia, PA)


Acrysol ™ DR-1
HASE Thickener
Rohm and Haas Company




(Philadelphia, PA)


Acrysol ™ DR-3
HASE
Rohm and Haas Company



Thickener/Rheology
(Philadelphia, PA)



Modifier


Acrysol ™ DR-73
HASE Thickener
Rohm and Haas Company




(Philadelphia, PA)


Acrysol ™ RM-2020
HEUR
Rohm and Haas Company


NPR
Thickener/Rheology
(Philadelphia, PA)



Modifier


Rhoplex ™ SG-10M
Emulsion Polymer
Rohm and Haas Company



Binder
(Philadelphia, PA)


RES 3083
Emulsion Polymer
Rohm and Haas Company



Binder
(Philadelphia, PA)


Kathon ™ LX 1.5%
Biocide
Rohm and Haas Company




(Philadelphia, PA)


Triton ™ CF-10
Surfactant
Union Carbide Corporation




(Danbury, CT)


Foamaster ™ VL
Defoamer
Henkel Corporation (King




of Prussia, PA)


Ti-Pure ™ R-706
Titanium Dioxide
E. I. Dupont de Nemours




and Co., Inc.




(Wilmington, DE)


Ti-Pure ™ R-900
Titanium Dioxide
E. I. Dupont de Nemours




and Co., Inc.




(Wilmington, DE)


Ti-Pure ™ R-902
Titanium Dioxide
E. I. Dupont de Nemours




and Co., Inc.




(Wilmington, DE)


Kronas ® 2102
Universal Grade
Kronas (Houston, TX)



Titanium Dioxide


Ropaque ®
Ultra Opaque
Rohm and Haas



Synthetic/Polymer
(Philadelphia, PA)


Texanol ™
Coalescent
Eastman Chemical




(Kings Port, TN)


Natrosol ®
HEC Thickner
Hercules (Wilmington, DE)


Natrosol ® Plus 430
HMHEC Thickener
Hercules (Wilmington, DE)


Natrosol ® Plus 330
HMHEC Thickener
Hercules (Wilmington, DE)


Natrosol ® 250 MHR
HEC Thickener
Hercules (Wilmington, DE)


Attrgel ® 50
Attapulgite Clay
Engelhardt (Edison, NJ)










Claims
  • 1. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.2 to about 20 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide-urethane polymer (HEUR) thickener selected from the group consisting of. (i) a HEUR having a C4-C12 hydrophobe and a molecular weight of about 10,000 to about 200,000, (ii) a HEUR having a C6-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000, and (iii) combinations thereof, (c) about 1.5 to about 16 lbs/100 gallons of at least one dispersant selected from the group consisting of a maleic acid/diisobutylene copolymer, a butyl methacrylate/methacrylic acid copolymer, and an acrylic acid—hydroxypropyl acrylate copolymer, and (d) water; wherein the mixture is stable with no mixing required.
  • 2. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of to about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one interior-grade titanium dioxide; (b) about 0.3 to about 5 lbs/100 gallons of at least one hydrophobically modified, alkali-soluble emulsion (HASE) thickener having a C6-C22 hydrophobe and a molecular weight of about 10,000 to about 7,000,000; (c) about 1.8 to about 23 lbs/100 gallons of at least one dispersant selected from the group consisting of maleic acid/diisobutylene copolymer, butylmethacrylate/methacrylic acid copolymer, acrylic acid - hydroxypropyl acrylate copolymer, and polyacrylic acid; and (d) water; wherein the mixture is stable with no mixing required.
  • 3. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15% and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises about 600 to about 1500 lbs/100 gallons of: (a) at least one interior-grade titanium dioxide; (b) about 0.5 to about 3 lbs/100 gallons of at least one hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; (c) about 1.8 to about 23 lbs/100 gallons of at least one polyacrylic acid dispersant; and (d) water; wherein the mixture is stable with no mixing required.
  • 4. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 2 to about 6 lbs/100 gallons of at least one hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; (c) about 1.8 to about 23 lbs/100 gallons of at least one polyacrylic acid dispersant; and (d) water; wherein the mixture is stable with no mixing required.
  • 5. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15% and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.2 to about 10 lbs/100 gallons of at least one hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; (c) about 2 to about 10 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide-urethane polymer (HEUR) thickener having a C4-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000; (d) about 3.0 to about 22.5 lbs/100 gallons of at least one maleic acid/diisobutylene copolymer dispersant; and (e) water; wherein the mixture is stable with no mixing required.
  • 6. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.2 to about 10 lbs/100 gallons of at least one hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; (c) about 2 to about 10 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide-urethane polymer (HEUR) thickener having a C4-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000, (d) about 0.5 to about 22.5 lbs/100 gallons of at least one acrylic acid—hydroxypropyl acrylate dispersant; and (e) water; wherein the mixture is stable with no mixing required.
  • 7. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15% and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 1 to about 10 lbs/100 gallons of at least one hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,0000 or a hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; (c) about 0.5 to about 22.5 lbs/100 gallons of at least one acrylic acid—hydroxypropyl acrylate dispersant; and (d) water; wherein the mixture is stable with occasional mixing required.
  • 8. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.3 to about 5 lbs/100 gallons of at least one hydrophobically-modified, alkali-soluble or alkali-swellable emulsion (HASE) thickener having a C6-C22 hydrophobe and molecular weight of about 10,000 to about 7,000,000; (c) about 1.2 to about 45 lbs/100 gallons of at least one polyacrylic acid dispersant; and (d) water; wherein the mixture is stable with occasional mixing required.
  • 9. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.5 to about 10 lbs/100 gallons of at least one hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,0000 or about 0.5 to about 10 lbs/100 gallons of a hydrophobically-modified hydroxyalkyl cellulose thickener having a molecular weight of about 10,000 to about 10,000,000; (c) about 1.2 to about 18 lbs/100 gallons of at least one maleic acid/diisobutylene dispersant; and (d) water; wherein the mixture is stable with constant mixing required.
  • 10. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.1 to about 3 lbs/100 gallons of at least one hydrophobically-modified, alkali-soluble or alkali-swellable emulsion (HASE) thickener having a C6-C22 hydrophobe and a molecular weight of about 10,000 to about 7,000,000; (c) about 0.6 to about 22.5 lbs/100 gallons of at least one acrylic acid—hydroxypropyl acrylate dispersant; and (d) water; wherein the mixture is stable with constant mixing required.
  • 11. A fluid opacifying pigment mixture having a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one universal-grade titanium dioxide; (b) about 0.1 to about 3 lbs/100 gallons of at least one hydrophobically-modified, alkali-soluble or alkali-swellable emulsion (HASE) thickener having a C6-C22 hydrophobe and a molecular weight of about 10,000 to about 7,000,000; (c) about 0.6 to about 45 lbs/100 gallons of at least one maleic acid/diisobutylene copolymer dispersant; wherein the mixture is stable with constant mixing required.
  • 12. A fluid opacifying pigment mixture, a titanium dioxide pigment volume concentration of about 40 to about 100%, a titanium dioxide volume solids content of at least about 15%, and a Stormer viscosity of about 50 to about 250 KU, which mixture comprises: (a) about 600 to about 1500 lbs/100 gallons of at least one interior-grade titanium dioxide; (b) about 0.2 to about 20 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide-urethane polymer (HEUR) thickener selected from the group consisting of, a HEUR having a C4-C12 hydrophobe and a molecular weight of about 10,000 to about 200,000, a HEUR having hydrophobe C6-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000, and combinations thereof; (c) about 1.2 to about 18 lbs/100 gallons of at least one maleic acid/diisobutylene dispersant; and (d) water; wherein the mixture is stable with constant mixing required.
  • 13. The mixture of claims 1 to 12, which mixture further comprises one or more additives selected from the group consisting of a defoamer, a surfactant, a coalescent, a base, a biocide, a mildeweide, a co-dispersant, a polymeric binder, and a voided latex polymer.
  • 14. The mixture of claim 7, further comprising about 2 to about 12 lbs/100 gallons of at least one hydrophobically-modified ethylene oxide-urethane polymers (HEUR) thickener having a C4-C30 hydrophobe and a molecular weight of about 10,000 to about 200,000 or at least one clay thickener.
  • 15. The mixture of claims 1-12, wherein the pigment volume concentration is about 50 to 100%.
  • 16. The mixture of claims 1-12, wherein the pigment volume concentration is about 60 to about 100%.
  • 17. The mixture of claims 1-12, wherein the pigment volume concentration is about 70 to about 100%.
  • 18. The mixture of claims 1-12, wherein the pigment volume concentration is about 80 to about 100%.
  • 19. The mixture of claims 1-12, wherein the pigment volume concentration is about 90 to about 100%.
  • 20. The mixture of claims 7-12, wherein said mixing is carried out using an impeller, a recirculator, a shaker, a mill, a rotator, a bubbler, a sonicator, a pump or combinations thereof.
CROSS REFERENCE TO RELATED APPLICATIONS

[0001] This application claims priority to U.S. Provisional Applications Ser. Nos. 60/183,655 filed Feb. 18, 2000, 60/183,656 filed Feb. 18, 2000, and 60/247,639 filed Nov. 10, 2000.

Provisional Applications (3)
Number Date Country
60183655 Feb 2000 US
60183656 Feb 2000 US
60247639 Nov 2000 US