STABLE PHARMACEUTICAL FORMULATION, VIAL, CARTRIDGE, PRE-FILLED SYRINGE AND AUTO-INJECTOR COMPRISING THE SAME

Information

  • Patent Application
  • 20230312734
  • Publication Number
    20230312734
  • Date Filed
    August 30, 2021
    3 years ago
  • Date Published
    October 05, 2023
    a year ago
Abstract
The stable pharmaceutical formulation according to the present disclosure comprises (A) an antibody or antigen-binding fragment thereof that binds to an interleukin-6 receptor; (B) a surfactant; (C) stabilizers; and (D) a buffer. The stable pharmaceutical formulation according to the present disclosure has a low viscosity even when it contains an antibody, especially at a high concentration, and has excellent long-term storage stability based on excellent stability under accelerated and severe conditions, and may be administered intravenously or subcutaneously.
Description
STATEMENT ACCORDING TO 37 C.F.R. § 1.821(c) or (e)—SEQUENCE LISTING SUBMITTED AS A TXT AND PDF FILES

Pursuant to 37 C.F.R. § 1.821(c) or (e), a Sequence Listing ASCII text file entitled “3678.28 SEQ LIST ST25.txt,” 9,647 bytes in size, generated Feb. 20, 2023, has been submitted, the contents of which are hereby incorporated by reference.


TECHNICAL FIELD

The application relates generally to pharmaceutical compositions, and more particularly to a stable pharmaceutical formulation comprising an antibody that binds to interleukin-6 receptor (IL-6R).


BACKGROUND
Description of the Related Art

Interleukin-6 (IL-6) is one of cytokines involved in acute inflammatory response regulation, B cell differentiation, T cell activation, bone metabolism, thrombosis, immune response, and the like. Interleukin 6 (IL-6) has been implicated in various autoimmune diseases, inflammatory diseases, malignancies, etc. Such abnormal disease may be treated by using an antibody that binds to interleukin-6 receptor (IL-6R).


Antibody refers to an immunoglobulin molecule consisting of four polypeptide chains in which two heavy chains and two light chains are linked to each other by disulfide bonds. Each heavy chain consists of a heavy chain variable region and a heavy chain constant region. The heavy chain constant region consists of three domains (CH1, CH2, and CH3). Each light chain consists of a light chain variable region and a light chain constant region. The light chain constant region consists of one domain (CL). The heavy chain variable region and the light chain variable region may be further subdivided into a hypervariable region called a complementarity determining region (CDR), which is arranged together with a more conserved region called a framework region (FR). Each of the heavy and light chain variable regions consists of three CDRs and four FRs, which are arranged in the following order from the amino terminus to the carboxy terminus: FR1, CDR1, FR2, CDR2, FR3, CDR3, FR4.


Antibodies that bind to the interleukin-6 receptor are unstable proteins. These antibodies are susceptible to physical or chemical changes due to heat stress, light stress, or the like. Thus, stability and/or activity may be compromised after the product has been stored, especially after storage for a long period of time.


That is, there is a problem in that it is difficult to formulate a pharmaceutical composition including a physiologically active protein such as an antibody while ensuring stability so that protein activity can be maintained for an appropriate time.


SUMMARY

Provided is a stable pharmaceutical formulation, including an antibody that binds to an interleukin-6 receptor.


Also provided is a vial filled with the pharmaceutical formulation.


Further provided is a cartridge filled with the pharmaceutical formulation.


Also provided is a pre-filled syringe, filled with the pharmaceutical formulation.


Further provided is an auto-injector in which the pre-filled syringe is included.


As a result of repeated research, a stable formulation comprising an antibody that binds to the interleukin-6 receptor has been developed.


Provided is a stable pharmaceutical formulation containing: (A) an antibody or antigen-binding fragment thereof that binds to an interleukin-6 receptor; (B) a surfactant; (C) a stabilizer, which is i) an amino acid or an amino acid derivative, ii) a sugar or a sugar alcohol or a mixture thereof; and (D) a buffer, wherein the antibody or antigen-binding fragment thereof comprises a light chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:1, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:2, and a CDR3 domain comprising amino acids of SEQ ID NO:3; and a heavy chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:4, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:5, and a CDR3 domain comprising the amino acid sequence of SEQ ID NO:6.


In one embodiment of the present disclosure, the pharmaceutical formulation may be in a liquid form, but is not limited thereto.


(A) Antibody or antigen-binding fragment thereof


In the present disclosure, the term “antibody” refers to an immunoglobulin molecule consisting of four polypeptide chains in which two heavy chains and two light chains are linked to each other by disulfide bonds, and may comprise naturally occurring antibodies having other changed structures, such as camelid antibodies.


In one embodiment of the present disclosure, the antibody or antigen-binding fragment thereof according to the present disclosure is a polyclonal antibody, a monoclonal antibody, a recombinant antibody, a single-chain antibody, a hybrid antibody, a chimeric antibody, a humanized antibody or fragment thereof (antigen-binding fragment), preferably a monoclonal antibody or fragment thereof.


In the present disclosure, the antibody or antigen-binding fragment thereof according to the present disclosure may be a humanized monoclonal antibody or a fragment thereof, most preferably a humanized immunoglobulin (Immunoglobulin G, IgG) monoclonal antibody, and may be prepared by a known method.


In the present disclosure, the antigen-binding fragment comprises any naturally occurring, enzymatically obtainable, synthetic or genetically engineered polypeptide or glycoprotein that specifically binds to an antigen to form a complex, and, for example, there is a nanobody and the like.


In the present disclosure, the humanized antibody is also called a reshaped human antibody, and may be one wherein the complementarity determining region (CDR) of a non-human mammal, for example, a mouse antibody is grafted into the complementarity determining region of a human antibody, and may be prepared by other commonly known genetic recombination techniques.


In the present disclosure, the antibody or antigen-binding fragment thereof may comprise a light chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:1, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:2, and a CDR3 domain of the amino acid sequence of SEQ ID NO:3; and a heavy chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:4, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:5, and a CDR3 domain comprising the amino acid sequence of SEQ ID NO:6.


In the present disclosure, the antibody or antigen-binding fragment thereof comprises a light chain variable region comprising the amino acid sequence of SEQ ID NO:7; and a heavy chain variable region comprising the amino acid sequence of SEQ ID NO:8.


In the present disclosure, the antibody or antigen-binding fragment thereof comprises a light chain comprising the amino acid sequence of SEQ ID NO:9; and a heavy chain comprising the amino acid sequence of SEQ ID NO:10.


In the present disclosure, the antibody or antigen-binding fragment thereof according to the present disclosure may be tocilizumab, sarilumab, sapelizumab, vobarilizumab, or a mixture thereof. Preferably, the antibody or antigen-binding fragment thereof may be tocilizumab, sapelizumab, vobarilizumab or a mixture thereof. Most preferably, the antibody or antigen-binding fragment thereof may be tocilizumab.


In the present disclosure, the ‘tocilizumab’ may be hPM-1 described in International Publication No. WO 1992-019759, the original drug substance as well known in the art, or one biosimilar thereto.


In the present disclosure, the ‘sarilumab’ may be an interleukin-6 receptor binding antibody, also known as KEVZARA®, or one biosimilar thereto.


In the present disclosure, the sapelizumab' may be an interleukin-6 receptor-binding antibody, also known as SA-237 or satralizumab, or one biosimilar thereto.


In the present disclosure, the ‘vobarilizumab’, also known as ALX-0061, may be an interleukin-6 receptor binding nanobody linked to an anti-human serum albumin nanobody or one biosimilar thereto.


In one embodiment of the present disclosure, the concentration of the antibody or antigen-binding fragment thereof may be 1 to 300 mg/ml, preferably 20 to 250 mg/ml, more preferably 50 to 220 mg/ml, most preferably 100 to 200 mg/ml. When the concentration of the antibody or antigen-binding fragment thereof is within the above-mentioned range, the degree of freedom of administration dose and administration cycle may be increased, and long-term stability and low viscosity (1 cP to 15 cP, preferably 1 cP to 10 cP) are excellent.


In another embodiment of the present disclosure, (A) the antibody or antigen-binding fragment thereof may be included in a high concentration of 50 mg/ml or more. For example, a formulation containing a monoclonal antibody (mAb) drug at a high concentration has different stability and colloidal properties from the formulation at a low protein concentration due to the complexity of the molecule itself and various intermolecular interactions, and it makes a development of a stable pharmaceutical formulation difficult since the higher the level of a concentration of the protein, the more aggregation and degradation are promoted. In addition, reversible self-binding occurs, which affects an increase of viscosity, etc., and causes difficulties in developing a stable formulation and manufacturing a medical product. It has been confirmed through experiments that the formulation of the present disclosure is stable at a high concentration despite the above-mentioned difficulties.


(B) Surfactant


In the present disclosure, the term “surfactant” refers to a substance that may be used to significantly increase the water solubility of a hydrophobic or oily substance or increase the miscibility of two substances having different hydrophobic properties.


In the present disclosure, the surfactant according to the present disclosure may be polyoxyethylene sorbitan fatty acid ester (e.g., polysorbate, etc.), polyoxyethylene alkyl ether (e.g., BRIJ® , etc.), alkylphenylpolyoxyethylene ether (e.g., Triton-X, etc.), polyoxyethylene-polyoxypropylene copolymer (e.g., poloxamer, PLURONIC® , etc.), sodium dodecyl sulfate (SDS), etc., but the present disclosure is not limited thereto.


In the present disclosure, the surfactant may be polyoxyethylene sorbitan fatty acid ester, polyoxyethylene alkyl ether, alkylphenylpolyoxyethylene ether, polyoxyethylene-polyoxypropylene copolymer, sodium dodecyl sulfate, or a mixture thereof. The surfactant may be preferably a polyoxyethylene sorbitan fatty acid ester, a polyoxyethylene-polyoxypropylene copolymer, or a mixture thereof, more preferably a polyoxyethylene sorbitan fatty acid ester.


In the present disclosure, the surfactant may be polysorbate, poloxamer, or a mixture thereof, preferably polysorbate.


In the present disclosure, the surfactant may be polysorbate 20, polysorbate 40, polysorbate 60, polysorbate 80, or a mixture thereof, preferably polysorbate 80.


In one embodiment of the present disclosure, the concentration of the surfactant may be freely adjusted within a range that does not adversely affect the stability and viscosity of the stable pharmaceutical formulation according to the present disclosure.


In one embodiment of the present disclosure, (B) the concentration of surfactant may be 0.001 to 1% (w/v), preferably 0.005 to 0.1% (w/v), most preferably 0.01 to 0.05% (w/v). When the concentration of the surfactant is within the above-mentioned range, it exhibits excellent long-term stability and low viscosity.


(C) Stabilizer


In the present disclosure, the term “stabilizer” is a substance that is physiologically acceptable and imparts stability to the formulation.


In one embodiment of the present disclosure, (C) the stabilizer may be i) an amino acid or an amino acid derivative; ii) sugars or sugar alcohols; or a mixture thereof.


In one embodiment of the present disclosure, i) the amino acid or amino acid derivative (provided that it is different from histidine contained in the buffer according to the present disclosure) may be any one or more selected from the group consisting of threonine, methionine, arginine, proline, leucine, glycine, taurine, phenylalanine, tryptophan, glutamine, aspartate, glutamate, alanine, asparagine, serine, glycine, and tyrosine, but is not limited thereto. In the present disclosure, i) the amino acid or amino acid derivative may be preferably any one or more selected from the group consisting of threonine, methionine, arginine, proline, leucine, glycine, and taurine.


In one embodiment of the present disclosure, ii) the sugar or sugar alcohol may be any one or more selected from the group consisting of sucrose, trehalose, sorbitol, glucose, fructose, galactose, xylose, maltose, lactose, xylitol, mannitol, D-maltitol, inositol, lactitol and isomalt, but is not limited thereto. In the present disclosure, ii) the sugar or sugar alcohol may be preferably any one or more selected from the group consisting of sucrose, trehalose, and sorbitol.


In one embodiment of the present disclosure, the stabilizer may be preferably a mixture of threonine and methionine.


In the present disclosure, a concentration ratio of the mixture of threonine and methionine (i.e., threonine: methionine) may be 1:1 to 10:1, preferably 1:1 to 8:1, more preferably 1:1 to 7:1.


In the present disclosure, a concentration of the stabilizer may be freely adjusted within a range that does not adversely affect the stability and viscosity of the pharmaceutical formulation according to the present disclosure.


In one embodiment of the present disclosure, a concentration of the amino acid or amino acid derivative may be 10 to 500 mM, preferably 30 to 450 mM, more preferably 100 to 400 mM, and most preferably 130 to 300 mM.


In one embodiment of the present disclosure, a concentration of threonine may be 5 to 300 mM, preferably 100 to 250 mM, more preferably 110 to 190 mM.


In one embodiment of the present disclosure, a concentration of methionine may be 5 to 200 mM, preferably 10 to 150 mM, more preferably 30 to 110 mM.


In one embodiment of the present disclosure, a concentration of the sugar or sugar alcohol may be 0.1 to 30% (w/v), preferably 5 to 10% (w/v).


In the present disclosure, when the concentration of the stabilizer according to the present disclosure is within the range described in the present disclosure, long-term stability and low viscosity are excellent.


(D) Buffer


In the present disclosure, the term “buffer” is a substance that minimizes the change in pH caused by acid or alkali.


In one embodiment of the present disclosure, (D) the buffer may be histidine or a salt thereof, acetic acid or a salt thereof, phosphoric acid or a salt thereof, citric acid or a salt thereof, succinic acid or a salt thereof, glutamic acid or a salt thereof, 2-(N-morpholino) ethanesulfonic acid (IVIES) or a salt thereof, tromethamine (Tris) or a salt thereof, etc., but the present disclosure is not limited thereto. Preferably, the buffer may be histidine or a salt thereof, acetic acid or a salt thereof, phosphoric acid or a salt thereof, citric acid or a salt thereof, succinic acid or a salt thereof or a mixture thereof.


In the present disclosure, the buffer may be more preferably histidine or a salt thereof or a mixture thereof.


For example, the histidine salt according to the present disclosure may be histidine hydrochloride, histidine acetate, histidine phosphate, histidine sulfate, etc., but is not limited thereto.


For example, the acetate salt according to the present disclosure may be sodium acetate, zinc acetate, aluminum acetate, ammonium acetate, potassium acetate, and the like, but is not limited thereto.


For example, the phosphate salt according to the present disclosure may be potassium phosphate, sodium phosphate, ammonium phosphate, calcium phosphate, magnesium phosphate, etc., but is not limited thereto.


For example, the citrate according to the present disclosure may be sodium citrate, calcium citrate, potassium citrate, or the like, but is not limited thereto.


For example, the succinate according to the present disclosure may be sodium succinate, calcium succinate, potassium succinate, sodium sulfosuccinate, potassium sulfosuccinate, calcium sulfosuccinate, etc., but is not limited thereto.


For example, the glutamate according to the present disclosure may be sodium glutamate, potassium glutamate, ammonium glutamate, or the like, but is not limited thereto.


For example, the 2-(N-morpholino) ethanesulfonic acid (MES) salt according to the present disclosure may be IVIES chloride, MES sodium, etc., but is not limited thereto.


For example, the tris salt according to the present disclosure may be tris hydrogen chloride, tris acetate, tris borate, and the like, but is not limited thereto.


In the present disclosure, a content of the buffer may be freely adjusted within a range that does not substantially adversely affect the stability and viscosity of the pharmaceutical formulation according to the present disclosure.


In one embodiment of the present disclosure, (D) the content of the buffer may be 0.1 to 50 mM, preferably 1 to 25 mM.


(E) pH


In the present disclosure, the pH of the stable pharmaceutical formulation according to the present disclosure can be adjusted in a range that optimizes the therapeutic efficacy by using a buffer or a pH adjusting agent.


In the present disclosure, the pH may be 5 or more and less than 7. When the pH is within the above-mentioned range, it exhibits excellent in long-term stability and low viscosity.


In the present disclosure, the term “pH adjusting agent” is a substance used to adjust the pH of the formulation.


In one embodiment of the present disclosure, the pharmaceutical formulation according to the present disclosure may further include a pH adjusting agent (acid or base). The content of the pH adjusting agent may be freely adjusted within a range that does not substantially adversely affect the stability and viscosity of the formulation.


In the present disclosure, the pH adjusting agent may be acetic acid, phosphoric acid, sodium hydroxide, sodium hydrogen carbonate, and the like, but is not limited thereto.


(F) Other ingredients


In the present disclosure, the stable pharmaceutical formulation according to the present disclosure may not contain a preservative. The preservative may be a preservative commonly used in the relevant art. For example, the preservative may be octadecyldimethylbenzyl ammonium chloride, hexamethonium chloride, benzalkonium chloride, benzethonium chloride, phenol, butyl alcohol, benzyl alcohol, alkyl paraben, catechol, resorcinol, cyclohexanol, 3-pentanol, m-cresol, or the like, but is not limited thereto. Preferably, the formulation does not contain a preservative, so that stability may be improved.


As used herein, the term “not including” or “does not include” means that it does not contain any component at all or does not contain any component substantially, that is, it includes the component in a range that does not affect the activity of the antibody, stability or viscosity of the pharmaceutical formulation. For example, any component based on the total weight of the pharmaceutical formulation means being included with 1% (w/v) or less, 1 mM or less, 1 mg/ml or less, 1 ppm (w/v) or less, or 1 ppb (w/v) or less.


In the present disclosure, the stable pharmaceutical formulation of the present disclosure may further include additives known in the art within a range that does not substantially adversely affect the stability and viscosity of the formulation. The additive may be, for example, an aqueous carrier, an antioxidant, or a mixture thereof. In the present disclosure, the aqueous carrier may be a carrier useful for the preparation of a pharmaceutical formulation that is safe and non-toxic when administered to humans. Examples of the aqueous carrier include, but are not limited to, sterile water for injection (SWFI), bacteriostatic water for injection (BWFI), sterile saline solution, Ringer's solution, dextrose, and the like. In the present disclosure, the antioxidant includes, but is not limited to, ascorbic acid.


(G) “Stable” pharmaceutical formulation


In the present disclosure, the term “stable” or “stabilization” means that during the manufacturing process and/or during store or storage, the component according to the present disclosure or a composition or formulation containing the same exhibits its physical stability, chemical stability and/or biological activity. In the present disclosure, various analytical techniques for measuring stability are readily available in the art.


In the present disclosure, the physical stability may be evaluated by a method known in the art, for example, it may be evaluated by measuring the sample apparent attenuation of light (absorption or optical density). This measurement of light attenuation is related to the turbidity of the formulation. In addition, the high molecular weight of component content, the low molecular weight of component content, the amount of intact protein, and the number of insoluble foreign matter particles may be measured for physical stability.


In the present disclosure, the chemical stability may be evaluated by a method known in the art, for example, by detecting and quantifying the chemically changed form of the antibody to measure charge change that may be evaluated by ion exchange chromatography (e.g., a change in charge that occurs as a result of deamidation or oxidation) or a charge variant (measurement of an acidic or basic peak), etc.


In the present disclosure, the biological activity may be evaluated by a method known in the art, for example, by measuring the antigen binding affinity through enzyme-linked immunosorbent assay (ELISA).


In one embodiment of the present disclosure, the term “stable” pharmaceutical formulation means a pharmaceutical formulation satisfying one or more of the following (G)-1 to (G)-11.


(G)-1 Turbidity

    • A pharmaceutical formulation wherein an absorbance A600 is 0 to 0.03, as measured with a spectrophotometer, after storage for 0 day, 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein an absorbance A600 is 0 to 0.06, as measured with a spectrophotometer, after storage for 0 day, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5%, and a closed condition;


(G)-2 main component content (Main peak %)

    • A pharmaceutical formulation wherein the main component is 98% to 100% as measured by SEC-HPLC, after storage for 0 day, 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein the main component is 97% to 100% as measured by SEC-HPLC, after storage for 0 day, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-3 High molecular weight of component content (a peak (pre-peak %) whose retention time is earlier than that of the main peak (intact IgG))

    • A pharmaceutical formulation wherein a high molecular weight of component content is 0 to 1.5% as measured by SEC-HPLC, after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein a high molecular weight of component content is 0 to 2% as measured by SEC-HPLC, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-4 Low molecular weight of component content (a peak (post peak %) whose retention time is later than that of the main peak (intact IgG))

    • A pharmaceutical formulation wherein a low molecular weight of component content is 0 to 1% as measured by SEC-HPLC, after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein a low molecular weight of component content is 0 to 1.5% as measured by SEC-HPLC, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-5 Intact immunoglobulin G content

    • A pharmaceutical formulation wherein content of intact immunoglobulin G (Intact IgG %) is 96% to 100% as measured by non-reducing CE-SDS after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein content of intact immunoglobulin G (Intact IgG %) is 93% to 100% as measured by non-reducing CE-SDS, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-6 Intact heavy chain and light chain content

    • A pharmaceutical formulation wherein content of intact heavy chain and light chain (Intact HC+LC %) is 99% to 100% as measured by reducing CE-SDS, after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein content of intact heavy chain and light chain (Intact HC+LC %) is 98% to 100% as measured by reducing CE-SDS, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-7 Number of insoluble foreign matter particles

    • A pharmaceutical formulation wherein the number of insoluble foreign matter particles (10 μm≤, <100 μm) measured by MFI is 0 to 1,000 and the number of insoluble foreign matter particles (25 μm≤, <100 μm) is 0 to 150, after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein the number of insoluble foreign matter particles (10 μm≤, <100 μm) measured by MFI is 0 to 2,000 and the number of insoluble foreign matter particles (25 μm≤, <100 μm) is 0 to 200, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5%, and a closed condition;


(G)-8 Oxidation rate

    • A pharmaceutical formulation wherein an oxidation rate of Met 106 of heavy chain is 0 to 6% as measured by LC-MS, after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein an oxidation rate of Met 106 of heavy chain is 0% to 10% as measured by LC-MS, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-9 Charge variant (main peak excluding acidic or basic peaks in ion exchange chromatography)

    • A pharmaceutical formulation wherein a main peak is 60 to 70% as measured by IEC-HPLC, after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.;
    • A pharmaceutical formulation wherein a main peak is 40% to 60% as measured by IEC-HPLC, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-10 IL-6R binding affinity

    • A pharmaceutical formulation wherein an IL-6R binding affinity is 80% to 120% as measured by ELISA, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition;


(G)-11 Viscosity

    • A pharmaceutical formulation wherein a viscosity is 1 cP to 11 cP as measured by viscometer, after storage for 0 day (0 week), 5 days, 10 days, 2 weeks, 3 weeks or 4 weeks at a temperature of 5±3° C.
    • A pharmaceutical formulation wherein a viscosity is 1 cP to 15 cP as measured by viscometer, after storage for 0 week, 5 days, 10 days, 2 weeks, 3 weeks, 4 weeks or 6 weeks at a temperature of 40±2° C., a relative humidity of 75±5% and a closed condition.


In one embodiment of the present disclosure, the viscosity of the stable pharmaceutical formulation may be 1 to 15 cP, preferably 1 to 10 cP.


In another embodiment of the present disclosure, the stable pharmaceutical formulation contains:


(A) 1 to 300 mg/ml of an antibody or antigen-binding fragment thereof comprising a light chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:1, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:2, and a CDR3 domain comprising the amino acid sequence of SEQ ID NO:3; and a heavy chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:4, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:5, and a CDR3 domain comprising the amino acid sequence of SEQ ID NO:6; (B) 0.001 to 1% (w/v) of a surfactant; (C) 10 to 500 mM of an amino acid or an amino acid derivative as a stabilizer; and (D) 0.1 to 50 mM of a buffer.


In another embodiment of the present disclosure, the stable pharmaceutical formulation contains:


(A) 1 to 300 mg/ml of an antibody or antigen-binding fragment thereof comprising a light chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:1, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:2, and a CDR3 domain comprising the amino acid sequence of SEQ ID NO:3; and a heavy chain variable region comprising a CDR1 domain comprising the amino acid sequence of SEQ ID NO:4, a CDR2 domain comprising the amino acid sequence of SEQ ID NO:5, and a CDR3 domain comprising the amino acid sequence of SEQ ID NO:6; (B) 0.001 to 1% (w/v) of a surfactant; (C) 0.1 to 30% (w/v) of a sugar or sugar alcohol as a stabilizer; and (D) 0.1 to 50 mM of a buffer.


[Product]


In one embodiment, provided is a stable pharmaceutical formulation according to the present disclosure; and a product comprising a container receiving the stable pharmaceutical formulation in a closed state.


The stable pharmaceutical formulation is as described above herein.


In the present disclosure, the container may be formed of a material such as glass, polymer (e.g., plastic), metal, etc., but is not limited thereto.


For example, the container according to the present disclosure may be a bottle, a vial, a cartridge, a syringe (e.g., a pre-filled syringe), an auto-injector, etc., or a tube, preferably a glass or polymer vial, or a glass or polymer pre-filled syringe, but the present disclosure is not limited thereto.


In one embodiment of the present disclosure, provided is a vial filled with the pharmaceutical formulation according to the present disclosure, a cartridge filled with the pharmaceutical formulation, and a pre-filled syringe filled with the pharmaceutical formulation, or auto-injector in which pre-filled syringe is contained.


Specific product types such as the vial, cartridge, pre-filled syringe, auto-injector, etc., and the method of filling the stable pharmaceutical formulation into the vial, cartridge, pre-filled syringe, auto-injector, etc., may be easily obtained or carried out by one skilled in the technical field to which the present disclosure belongs. For example, U.S. Pat. Nos. 4,861,335 and 6,331,174, etc., disclose specific product types of pre-filled syringes and methods of filling thereto. For example, U.S. Pat. Nos. 5,085,642, 5,681,291, and the like disclose specific product types of auto-injectors and its assembly methods. Also, as the vial, cartridge, pre-filled syringe, auto-injector, etc., a commercially available product may be used as it is, or a separately custom-made product may be used in consideration of the physical properties, administration site, and dosage of the stable pharmaceutical formulation.


In the present disclosure, the container may be a container for a single administration.


In the present disclosure, the product according to the present disclosure may further comprise instructions for providing the method of use, storage, or both of the stable pharmaceutical formulation. The instructions may comprise a treatment method, administration route, dosage, or administration timing for interleukin-6 receptor-related diseases.


In the present disclosure, the product may comprise other tools necessary from a commercial and user point of view, for example, a needle, a syringe, and the like.


[Method for Preparing Stable Pharmaceutical Formulation]


The stable pharmaceutical formulation of the present disclosure can be prepared by a known method, and is not limited to a specific preparation method. For example, after adjusting the pH while adding a buffer to a solution containing a surfactant and a stabilizer, an antibody may be added to the mixed solution to prepare a pharmaceutical formulation. As another example, after preparing a solution including the antibody, buffer and stabilizer in the final step of the purification process, a surfactant may be added to the solution to prepare a pharmaceutical formulation.


[How to Use Stable Pharmaceutical Formulation]


In the present disclosure, the stable pharmaceutical formulation according to the present disclosure may exhibit a therapeutic effect on diseases associated with interleukin-6 receptor.


In the present disclosure, diseases associated with interleukin-6 receptor may be an autoimmune disease, an inflammatory disease, a malignant tumor, Still's disease, vasculitis, juvenile idiopathic arthritis, osteoarthritis, and the like. For example, diseases associated with the interleukin-6 receptor are rheumatoid arthritis (RA), adult onset still's disease (AOSD), systemic juvenile idiopathic arthritis (sJIA), polyarticular juvenile idiopathic arthritis (pJIA), castleman's disease (CD), giant cell arteritis (GCA), Takayasu's arteritis (TAK), systemic sclerosis (SSc), systemic sclerosis-associated interstitial lung disease (SSc-ILD), cytokine release syndrome (CRS), hand osteoarthritis, polymyalgia rheumatica(PMR), antineutrophil cytoplasmic antibody associated vasculitis (ANCA-AAV), relapsing polychondritis (RP), type 2 diabetes (T2D), ankylosing spondylitis (AS), axial spondyloarthritis (axSpA), psoriasis (Ps), psoriatic arthritis (PsA), inflammatory bowel disease (IBD), Crohn's disease (CD), ulcerative colitis (UC), thyroid associated ophthalmopathy (TAO), rheumatoid arthritis-associated cardiovascular disease, acute graft versus host disease (GVHD), non-ST-segment elevation MI (myocardial infarction) (NSTEMI), systemic lupus erythematosus (SLE), schizophrenia, uveitis, ovarian cancer, neuromyelitis optica (NMO), glomerulonephritis (GN), chronic glomerulonephritis, colorectal cancer, pneumonia, lung cancer, etc., but the present disclosure is not limited thereto. Preferably, diseases associated with interleukin-6 receptor may be any one or more selected from the group consisting of rheumatoid arthritis, adult onset still's disease, systemic juvenile idiopathic arthritis, polyarticular juvenile idiopathic arthritis, Castleman's disease, giant cell arteritis, Takayasu's arteritis, systemic sclerosis, systemic sclerosis-associated interstitial lung disease, cytokine release syndrome, and polymyalgia rheumatica.


In the present disclosure, the stable pharmaceutical formulation according to the present disclosure may be used for intravenous (IV) or subcutaneous (SC) administration.


In one embodiment of the present disclosure, the stable pharmaceutical formulation may be subjected to a dilution step before use. In the present disclosure, the subcutaneous (SC) formulation of the present disclosure may be used as an intravenous (IV) formulation through a dilution step.


In one embodiment of the present disclosure, the stable pharmaceutical formulation may not be subject to reconstitution step before use.


The concentration of other components as well as the antibody in the pharmaceutical formulation is as described above, and the total volume of the pharmaceutical formulation according to the present disclosure may be 0.9 to 20 mL.


The dosage and timing of administration of the pharmaceutical formulation may vary depending on the type of disease, the severity and course of the disease, the patient's health and response to treatment, and the judgment of the treating doctor, and are not limited to the specific dosage and timing of administration.


[Treatment Method and Stabilization Method]


In one embodiment of the present disclosure, provided is a method for treating diseases associated with an interleukin-6 receptor, including: administering a stable pharmaceutical formulation comprising (A) an antibody or antigen-binding fragment thereof that binds to the interleukin-6 receptor; (B) a surfactant, (C) a stabilizer, and (D) a buffer to a patient having diseases associated with an interleukin-6 receptor.


In another embodiment of the present disclosure, provided is a method for stabilizing an antibody in the pharmaceutical formulation, comprising preparing a stable pharmaceutical formulation containing (A) an antibody or antigen-binding fragment thereof that binds to the interleukin-6 receptor; (B) a surfactant, (C) a stabilizer, and (D) a buffer.


The stable pharmaceutical formulation is as described above herein.


The treatment method or stabilization method according to the present disclosure is pursuant to the above description herein.


Each of the features described herein may be used in combination, and the fact that each of the features is recited in different dependent claims of the claims does not indicate that they cannot be used in combination.


Advantageous Effects

The stable pharmaceutical formulation according to the present disclosure has a low viscosity even when it contains an antibody, especially at a high concentration, and has excellent long-term storage stability based on excellent stability under accelerated and severe conditions, and may be administered intravenously or subcutaneously.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a measurement result of a main component content of Examples 1 to 5.



FIG. 2 is a measurement result of a high molecular weight of component content of Examples 1 to 5.



FIG. 3 is a measurement result of a low molecular weight of component content of Examples 1 to 5.



FIG. 4 is a measurement result of a main component content of Examples 6 to 13.



FIG. 5 is a measurement result of a high molecular weight of component content of Examples 6 to 13.



FIG. 6 is a measurement result of a low molecular weight of component content of Examples 6 to 13.



FIG. 7 is a measurement result of a main component content of Examples 14 to 16.



FIG. 8 is a measurement result of a high molecular weight of component content of Examples 14 to 16.



FIG. 9 is a measurement result of a low molecular weight of component content of Examples 14 to 16.



FIG. 10 is a measurement result of a main component content of Examples 17 to 22.



FIG. 11 is a measurement result of a high molecular weight of component content of Examples 17 to 22.



FIG. 12 is a measurement result of a low molecular weight of component content of Examples 17 to 22.



FIG. 13 is a measurement result of a main component content of Examples 23 to 27.



FIG. 14 is a measurement result of a high molecular weight of component content of Examples 23 to 27.



FIG. 15 is a measurement result of a low molecular weight of component content of Examples 23 to 27.



FIG. 16 is a measurement result of a main component content of Examples 25, and 28 to 30.



FIG. 17 is a measurement result of a high molecular weight of component content of Examples 25, and 28 to 30.



FIG. 18 is a measurement result of a low molecular weight of component content of Examples 25, and 28 to 30.



FIG. 19 is a measurement result of the charge variant of Examples 31and 32 and Comparison Example 1.



FIG. 20 is a measurement result of the IL-6R binding affinity of Examples 33 to 35, and Comparison Example 2.





DETAILED DESCRIPTION

Hereinafter, the present disclosure will be described in detail by Examples. The following Examples are only illustrative of the present disclosure, and do not limit the scope of present disclosure in any way. The documents cited in the present disclosure are incorporated herein by reference.


With respect to the antibody used in the following Experimental Examples, tocilizumab cultured and purified at Celltrion Research Institute was used. The following method was used as a method for measuring the physical stability, chemical stability, and biological activity of a pharmaceutical formulation to be described later.

    • Turbidity


The absorbance at 600 nm was measured using a UV-Vis spectrophotometer.

    • Main component content


The main component content (main peak; %) was measured using size exclusion high performance liquid chromatography (SEC-HPLC).

    • High molecular weight of component content


The content of high molecular of main component (pre-peak; %) was measured using Size Exclusion High Performance Liquid Chromatography (SEC-HPLC).

    • Low molecular weight of component content


The content of the low molecular weight of component (post-peak; %) was measured using Size Exclusion High Performance Liquid Chromatography (SEC-HPLC).

    • Content of intact immunoglobulin G (Intact IgG %)


The content (%) of intact immunoglobulin G was measured using non-reduced capillary electrophoresis-sodium dodecyl sulfate (NR CE-SDS).

    • Content of intact heavy chain and light chain (Intact HC+LC %)


Content (%) of intact heavy chain and light chain was measured using reduced capillary electrophoresis-sodium dodecyl sulfate (R CE-SDS).

    • Number of insoluble foreign matter particle (Sub-visible particles)


The number of insoluble foreign matter particles was measured using micro flow imaging (MFI).

    • Oxidation


The oxidation (%) of heavy chain Met 106 was measured by peptide mapping with liquid chromatography-mass spectrometry (LC-MS) through mass analysis.

    • Charge variant


Main peak (%) was measured using ion exchange chromatography-high performance liquid chromatography (IEC-HPLC).

    • IL-6R binding affinity


IL-6R binding affinity (%) was measured using enzyme-linked immunoSorbent assay (ELISA).

    • Viscosity


Using a micro-capillary rheometer (apparent shear rate range: 103 to 105 s−1) equipped with a flow cell (B05 sensor type, 50 μm cell depth), the measurement was carried out in a 500 μl syringe at 25±0.1° C.


Experimental Example 1: Preparation of Pharmaceutical Formulation Comprising Antibody Binding to Interleukin-6 Receptor (IL-6R)


Examples 1 to 37 of Table 1 below were prepared by preparing each buffer suitable for each pH, adding a stabilizer, then adding an antibody, and then adding a surfactant. Specific content of each component is as described in Table 1 below.














TABLE 1





Classification
Antibody
Surfactant
Stabilizer
Buffer
pH




















Example 1
180 mg/ml
Polysorbate 80 0.02%(w/v)
Arginine 150 mM
Sodium acetate 20 mM
5.5


Example 2
180 mg/ml
Polysorbate 80 0.02%(w/v)
Arginine 150 mM
Sodium phosphate 20 mM
6


Example 3
180 mg/ml
Polysorbate 80 0.02%(w/v)
Arginine 150 mM
Sodium citrate 20 mM
6


Example 4
180 mg/ml
Polysorbate 80 0.02%(w/v)
Arginine 150 mM
Sodium succinate 20 mM
6


Example 5
180 mg/ml
Polysorbate 80 0.02%(w/v)
Arginine 150 mM
Histidine 20 mM
5.5


Example 6
180 mg/ml
Polysorbate 80 0.02%(w/v)
Sorbitol 5.0%(w/v)
Sodium acetate 20 mM
5.5


Example 7
180 mg/ml
Polysorbate 80 0.02%(w/v)
Sucrose 10.0%(w/v)
Sodium acetate 20 mM
5.5


Example 8
180 mg/ml
Polysorbate 80 0.02%(w/v)
Trehalose 10.0%(w/v)
Sodium acetate 20 mM
5.5


Example 9
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 300 mM
Sodium acetate 20 mM
5.5


Example 10
180 mg/ml
Polysorbate 80 0.02%(w/v)
Proline 300 mM
Sodium acetate 20 mM
5.5


Example 11
180 mg/ml
Polysorbate 80 0.02%(w/v)
Arginine 100 mM
Sodium acetate 20 mM
5.5





Leucine 50 mM


Example 12
180 mg/ml
Polysorbate 80 0.02%(w/v)
Taurine 300 mM
Sodium acetate 20 mM
5.5


Example 13
180 mg/ml
Polysorbate 80 0.02%(w/v)
Glycine 300 mM
Sodium acetate 20 mM
5.5


Example 14
180 mg/ml
Polysorbate 80 0.02%(w/v)
Taurine 300 mM
Histidine 20 mM
6


Example 15
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 300 mM
Histidine 20 mM
6


Example 16
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 200 mM
Histidine 20 mM
6





Methionine 100 mM


Example 17
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 140 mM
Histidine 10 mM
6





Methionine 60 mM


Example 18
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 180 mM
Histidine 10 mM
6





Methionine 60 mM


Example 19
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 40 mM


Example 20
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 80 mM


Example 21
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 110 mM
Histidine 10 mM
6





Methionine 110 mM


Example 22
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 189 mM
Histidine 10 mM
6





Methionine 31mM


Example 23
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 25 mM
6





Methionine 60 mM


Example 24
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 15 mM
6





Methionine 60 mM


Example 25
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 60 mM


Example 26
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 5 mM
6





Methionine 60 mM


Example 27
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 1 mM
6





Methionine 60 mM


Example 28
100 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 60 mM


Example 29
160 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 60 mM


Example 30
200 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 60 mM


Example 31
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
5.7





Methionine 60 mM


Example 32
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6.3





Methionine 60 mM


Example 33
180 mg/ml
Polysorbate 80 0.01%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 60 mM


Example 34
180 mg/ml
Polysorbate 80 0.05%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 60 mM


Example 35
180 mg/ml
Poloxamer 188 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
6





Methionine 60 mM


Comparative
180 mg/ml
Polysorbate 80 0.02%(w/v)
Threonine 160 mM
Histidine 10 mM
7


Example 1


Methionine 60 mM


Comparative
180 mg/ml
|Polysorbate 80 0.00%(w/v)
Threonine 160 mM
Histidine 10 mM
6


Example 2


Methionine 60 mM









Experimental Example 2: Comparison of Buffer


Stability of Examples 1 to 5 prepared according to Experimental Example 1 was measured under initial conditions and thermal acceleration conditions, and the results were shown in Table 2 and FIGS. 1 to 3 below. The initial condition was tested with a sample stored for 0 to 5 days at a temperature of 5±3° C., and the thermal acceleration condition was tested with a sample stored for 10 days at a temperature of 40±2° C. and 75±5% relative humidity.














TABLE 2





Evaluation example and result
Example 1
Example 2
Example 3
Example 4
Example 5







Buffer 20 mM
Sodium
Sodium
Sodium
Sodium
Histidine



acetate
phosphate
citrate
succinate


Antibody (mg/ml)
180
180
180
180
180


Polysorbate 80 (%(w/v))
0.02
0.02
0.02
0.02
0.02


Arginine (mM)
150
150
150
150
150













Initial
Turbidity
0.0147
0.0122
0.0104
0.0115
0.0135



Main component content
99.57
99.53
99.53
99.52
99.72



(Main peak %)



High molecular weight of
0.43
0.47
0.47
0.48
0.28



component content (%)



Low molecular weight of
0
0
0
0
0



component content (%)



Viscosity (cP)
6.47
6.34
6.8
6.48
6.37


Thermal
Turbidity
0.0171
0.0146
0.0179
0.019
0.0165


acceleration
Main component content
98.92
98.86
98.82
98.96
99.36



(Main peak %)



High molecular weight of
0.8
0.9
0.94
0.78
0.38



component content (%)



Low molecular weight of
0.28
0.24
0.24
0.26
0.26



component content (%)



Viscosity (cP)
6.55
6.23
7.2
6.5
6.12









Under initial conditions, it was found that all of Examples 1 to 5 show turbidity of 0.03 or less, main component content of 98% or more, high molecular weight of component content of 1.5% or less, low molecular weight of component content of 1% or less, viscosity of 1 cP to 11 cP, and are pharmaceutically acceptable and stable.


Among them, Examples 1 and 5 were the highest as 99.57% and 99.72%, respectively, in the main component content and was the lowest as 0.43 and 0.28, respectively, in the high molecular weight of component content, indicating that the examples including acetic acid or histidine buffer had the highest stability.


Under the thermal acceleration condition, it was found that all of Examples 1 to 5 show turbidity of 0.06 or less, main component content of 97% or more, high molecular weight of component content of 2% or less, low molecular weight of component content of 1.5% or less, viscosity of 1 cP to 15 cP, and are pharmaceutically acceptable and stable.


Among them, it was found that Example 5 was the highest as 99.36% in the main component content and was the lowest as 0.38% in the content of high molecular weight of component, indicating that the example including the histidine buffer had the highest stability.


In Experimental Example 2, the stability of the examples including the acetic acid or histidine buffer was measured as being high, and in Experimental Example 3, various examples including the acetic acid buffer were additionally tested, and in Experimental Example 4, several examples including the histidine buffer were additionally tested.


Experimental Example 3: Comparison of Stabilizers in Examples Including Acetic Acid Buffer


Stability of Examples 6 to 13 prepared according to Experimental Example 1 was measured under initial conditions and thermal acceleration conditions, and the results were shown in Table 3 and FIGS. 4 to 6 below. The initial condition was tested with a sample stored for 0 day at a temperature of 5±3° C., and the thermal acceleration condition was tested with a sample stored for 10 days at a temperature of 40±2° C. and relative humidity of 75±5%.

















TABLE 3





Evaluation example and result
Example 6
Example 7
Example 8
Example 9
Example 10
Example 11
Example 12
Example 13







Stabilizer
Sorbitol
Sucrose
Trehalose
Threonine
Proline
Arginine
Taurine
Glycine



5.0%
10.0%
10.0%
300 mM
300 mM
100 mM
300 mM
300 mM



(w/v)
(w/v)
(w/v)


Leucine








50 mM


Antibody (mg/ml)
180
180
180
180
180
180
180
180


Polysorbate 80 (%(w/v))
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02


Sodium acetate (mM)
20
20
20
20
20
20
20
20
















Initial
Turbidity
0.0066
0.01
0.0076
0.0073
0.0074
0.0132
0.0059
0.0079



Main component content
99.62
99.66
99.56
99.72
99.66
99.71
99.74
99.7



(Main peak %)



High molecular weight of
0.38
0.34
10.44
10.28
0.34
0.29
0.26
0.3



component content (%)



Low molecular weight of
0
0
0
10
0
0
0
0



component content (%)



Viscosity (cP)
7.48
7.62
10.51
6.85
7.31
5.91
5.44
6.73


Thermal
Turbidity
0.01
0.0037
0.0241
0.0168
0.0129
0.0046
0.0298
0.0142


acceleration
Main component content
99.13
99.12
99.06
99.35
99.24
99.34
99.37
99.25



(Main peak %)



High molecular weight of
0.69
0.69
0.75
0.46
0.57
0.42
0.42
0.55



component content (%)



Low molecular weight of
0.18
0.19
0.19
0.19
0.19
0.24
0.2
0.19



component content (%)



Viscosity (cP)
8.1
8.06
10.41
7.05
7.5
5.94
6.26
7.29









Under initial conditions, it was found that all of Examples 6 to 13 show turbidity of 0.03 or less, main component content of 98% or more, high molecular weight of component content of 1.5% or less, low molecular weight of component content of 1% or less, viscosity of 1 cP to 11 cP, and are pharmaceutically acceptable and stable.


Among them, Examples 9 and 12 were the highest as 99.72% and 99.74%, respectively, in the main component content and was the lowest as 0.28 and 0.26, respectively, in the high molecular weight of component content, indicating that the examples including threonine or taurine stabilizer had the highest stability.


Under the thermal acceleration condition, it was found that all of Examples 6 to 13 show turbidity of 0.06 or less, main component content of 97% or more, high molecular weight of component content of 2% or less, low molecular weight of component content of 1.5% or less, viscosity of 1 cP to 15 cP, and are pharmaceutically acceptable and stable.


Among them, it was found that Examples 9 and 12 were the highest as 99.35% and 99.37%, respectively, in the main component content, indicating that the examples including threonine or taurine stabilizer had the highest stability.


In Experimental Example 3, the stability of the examples including the threonine or taurine stabilizer was measured as being high, and in Experimental Example 4, various examples were additionally tested based on the above.


Experimental Example 4: Stability Experiments of Several Examples Including Histidine Buffer


Experimental Example 4-1. Comparison of Stabilizer


Stability of Examples 14 to 16 prepared according to Experimental Example 1 was measured under initial and long-term conditions and thermal acceleration 1 and thermal acceleration 2 conditions, and the results were shown in Table 4 and FIGS. 7 to 9 below. The initial condition was tested with a sample stored at a temperature of 5±3° C. for 0 day, the long-term condition was tested with a sample stored at a temperature of 5±3° C. for 4 weeks, and the thermal acceleration 1 condition was tested with a sample stored at a temperature of 40±2° C. and relative humidity of 75±5% for 2 weeks, thermal acceleration 2 conditions were tested with samples stored at a temperature of 40±2° C. and relative humidity of 75±5% for 4 weeks.












TABLE 4





Evaluation example and result
Example 14
Example 15
Example 16







Stabilizer
Taurine
Threonine
Threonine



300 mM
300 mM
200 mM





Methionine





100 mM


Antibody (mg/ml)
180
180
180


Polysorbate 80 (%(w/v))
0.02
0.02
0.02


Histidine (mM)
20
20
20











Initial
Turbidity
0.0163
0.0163
0.0159



Main component content (Main peak %)
99.57
99.55
99.56



High molecular weight of component content (%)
0.43
0.45
0.44



Low molecular weight of component content (%)
0
0
0













Number of
(10 μm≤, <100 μm)
231
164
201



insoluble foreign
(25 μm≤, <100 μm)
31
28
33



matter particle












Viscosity (cP)
6.56
7.78
7.35



Content of intact immunoglobulin G (Intact IgG %)
97.77
97.49
98.06



Content of intact heavy chain and light chain (Intact
99.82
99.95
99.77



LC + HC %)



Oxidation rate (Met 106)
4.1
4.3
4.4


Long-
Turbidity
0.004
0.0062
0.0025


term
Main component content (Main peak %)
98.94
98.94
98.96



High molecular weight of component content (%)
1.01
1.03
1.01



Low molecular weight of component content (%)
0.05
0.04
0.03













Number of
(10 μm≤, <100 μm)
652
586
744



insoluble foreign
(25 μm≤, <100 μm)
44
34
49



matter particles












Viscosity (cP)
6.81
7.95
7.52



Content of intact immunoglobulin G (Intact IgG %)
97.32
97.33
97.33



Content of intact heavy chain and light chain (Intact
99.9
99.84
99.87



LC + HC %)



Oxidation rate (Met 106)
5.5
5.1
5.5


Thermal
Turbidity
0.0087
0.0123
0.0143


acceleration
Main component content (Main peak %)
99.19
99.13
99.01


1
High molecular weight of component content (%)
0.53
0.6
0.53



Low molecular weight of component content (%)
0.28
0.27
0.46













Number of
(10 μm≤, <100 μm)
1799
890
1161



insoluble foreign
(25 μm≤, <100 μm)
139
53
82



matter particles












Viscosity (cP)
6.72
7.92
7.47



Content of intact immunoglobulin G (Intact IgG %)
97.15
97.56
97.5



Content of intact heavy chain and light chain (Intact
99.9
99.92
99.93



LC + HC %)



Oxidation rate (Met 106)
4.7
4.6
5.1


Thermal
Turbidity
0.0056
0.0074
0.0071


acceleration
Main component content (Main peak %)
98.31
98.17
98.34


2
High molecular weight of component content (%)
1.26
1.41
1.24



Low molecular weight of component content (%)
0.43
0.42
0.43













Number of
(10 μm≤, <100 μm)
1599
1256
670



insoluble foreign
(25 μm≤, <100 μm)
166
48
7



matter particles












Viscosity (cP)
6.46
7.32
7.09



Content of intact immunoglobulin G (Intact IgG %)
95.18
95.27
95.19



Content of intact heavy chain and light chain (Intact
99.52
99.49
99.48



LC + HC %)



Oxidation rate (Met 106)
5.8
7.1
5.8










In the initial and long-term conditions, all of Examples 14 to 16 show a turbidity of 0.03 or less, a main component content of 98% or more, a high molecular weight of component content of 1.5% or less, and a low molecular weight of component content of 1% or less, and the experimental results were shown in FIGS. 7 to 9. And the number of insoluble foreign matter particles (10 μm≤, <100 μm) measured by MFI is 1,000 or less, the number of insoluble foreign matter particles (25 μm≤, <100 μm) is 150 or less, with viscosity of 1 cP to 11 cP, the content of intact immunoglobulin G of 96% or more, the content of intact heavy and light chains of 99% or more, and the oxidation rate of 6% or less, and it was found that these are pharmaceutically acceptable and stable examples.


Under the conditions of thermal acceleration 1 and 2, all of Examples 14 to 16 have a turbidity of 0.06 or less, a main component content of 97% or more, a high molecular weight of component content of 2% or less, and a low molecular weight of component content of 1.5% or less, and the experimental results are shown in FIGS. 7 to 9. And the number of insoluble foreign matter particles (10 μ≤, <100 μm) measured by MFI is 2,000 or less, the number of insoluble foreign matter particles (25 μm≤, <100 μm) is 200 or less, with viscosity of 1 cP to 15 cP, the content of intact immunoglobulin G of 93% or more, and the content of intact heavy and light chains of 98% or more, and the oxidation rate of 10% or less, and it was found that these are pharmaceutically acceptable and stable examples.


Therefore, it was found that the examples in which taurine, threonine or a mixture of threonine and methionine were added as a stabilizer and histidine was added as a buffer were pharmaceutically acceptable stable formulations.


Experimental Example 4-2. Comparison of Concentration of Stabilizer


Stability of Examples 17 to 22 prepared according to Experimental Example 1 was measured under initial condition and thermal acceleration 1 and thermal acceleration 2 conditions, and the results were shown in Table 5 and FIGS. 10 to 12 below. The initial condition was tested with a sample stored at a temperature of 5±3° C. for 0 day, thermal acceleration 1 condition was tested with a sample stored at a temperature of 40±2° C. and relative humidity of 75±5% for 3 weeks, thermal acceleration 2 condition was tested with samples stored at a temperature of 40±2° C. and relative humidity of 75±5% for 6 weeks.















TABLE 5





Evaluation Example and results
Example 17
Example 18
Example 19
Example 20
Example 21
Example 22





















Threonine(mM)
140
180
160
160
110
189


Methionine(mM)
60
60
40
80
110
31


Antibody (mg/ml)
180
180
180
180
180
180


Polysorbate 80 (%(w/v))
0.02
0.02
0.02
0.02
0.02
0.02


Histidine (mM)
10
10
10
10
10
10














Initial
Turbidity
0.0074
0.0099
0.006
0.0056
0.0065
0.0034



Main component content
98.85
98.85
98.84
98.85
99.25
99.11



(Main peak %)



High molecular weight of
1.08
1.08
1.09
1.06
0.63
0.77



component content (%)



Low molecular weight of
0.08
0.08
0.08
0.08
0.12
0.12



component content (%)
















Number of
(10 μm≤, <100 μm)
66
142
156
138
155
245



insoluble foreign
(25 μm≤, <100 μm)
25
26
43
21
22
0



matter particles















Content of intact immunoglobulin
99.72
99.74
99.74
99.74
99.81
99.79



G (Intact IgG %)



Charge variant (Main peak %)
66.34
66.7
66.48
66.31
66.57
65.94


Thermal
Turbidity
0.0046
0.0052
0.0043
0.011
0.0117
0.0092


acceleration
Main component content
98.19
98.21
98.14
98.2
98.17
98.11


1
(Main peak %)



High molecular weight of
1.43
1.41
1.47
1.41
1.45
1.52



component content (%)



Low molecular weight of
0.38
0.38
0.4
0.39
0.38
0.37



component content (%)
















Number of
(10 μm≤, <100 μm)
85
87
210
270
211
176



insoluble
(25 μm≤, <100 μm)
18
23
41
52
41
15



foreign matter



particles















Content of intact immunoglobulin
95.83
95.76
95.77
95.43
96.36
96.63



G (Intact IgG %)



Charge variant (Main peak %)
54.5
54.39
54.75
54.33
56.73
56.32


Thermal
Turbidity
0.0136
0.011
0.0066
0.0076
0.0143
0.0256


acceleration
Intact main component
98.25
98.3
98.25
98.27
98.3
98.27


2
content (Main peak %)



High molecular weight of
0.99
0.96
1
0.97
0.97
1.01



component content (%)



Low molecular weight of
0.76
0.74
0.75
0.76
0.73
0.72



component content (%)
















Number of
(10 μm≤, <100 μm)
136
473
108
79
208
118



insoluble
(25 μm≤, <100 μm)
11
70
21
16
10
12



foreign matter



particles















Content of intact immunoglobulin
96.5
96.63
96.52
96.57
97.18
97.06



G (Intact IgG %)



IL-6R binding affinity (%)
93
91
96
98
97
102



Charge variant (Main peak %)
47.78
47.82
47.48
47.54
49.22
49.25










Under the initial conditions, all of Examples 17 to 22 show a turbidity of 0.03 or less, a main component content of 98% or more, a high molecular weight of component content of 1.5% or less, a low molecular weight of component content of 1% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 1,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 150 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 96% or more, and charge variants (main peak %) of 60% to 70%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Under thermal acceleration 1 and 2 conditions, all of Examples 17 to 22 show a turbidity of 0.06 or less, a main component content of 97% or more, a high molecular weight of component content of 2% or less, a low molecular weight of component content of 1.5% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 2,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 200 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 93% or more, IL-6R binding affinity of 80% to 120%, and charge variants (main peak %) of 40% to 60%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Therefore, it was found that the example in which a mixture of threonine and methionine was added as a stabilizer and histidine was added as a buffer was a pharmaceutically acceptable stable formulation.


Experimental Example 4-3. Comparison of Concentration of Buffer


Stability of Examples 23 to 27 prepared according to Experimental Example 1 was measured under initial condition and thermal acceleration 1 and thermal acceleration 2 conditions, and the results were shown in Table 6 and FIGS. 13 to 15 below. The initial condition was tested with a sample stored at a temperature of 5±3° C. for 0 day, thermal acceleration 1 condition was tested with a sample stored at a temperature of 40±2° C. and relative humidity of 75±5% for 3 weeks, thermal acceleration 2 condition was tested with samples stored at a temperature of 40±2° C. and relative humidity of 75±5% for 6 weeks.














TABLE 6





Evaluation example and result
Example 23
Example 24
Example 25
Example 26
Example 27




















Histidine buffer(mM)
25
15
10
5
1


Antibody (mg/ml)
180
180
180
180
180


Polysorbate 80 (%(w/v))
0.02
0.02
0.02
0.02
0.02


Threonine(mM)
160
160
160
160
160


Methionine(mM)
60
60
60
60
60













Initial
Turbidity
0.0055
0.0054
0.0067
0.0051
0.0086



Main component content
99.2
98.86
99.23
98.84
99.16



(Main peak %)



High molecular weight of
0.69
1.06
0.64
1.07
0.69



component content (%)



Low molecular weight of
0.11
0.08
0.13
10.09
0.14



component content (%)















Number of
(10 μm≤, <100 μm)
103
130
225
64
69



insoluble
(25 μm≤, <100 μm)
30
30
42
12
25



foreign matter



particle














Content of intact immunoglobulin
99.8
99.73
99.8
99.74
99.83



G (Intact IgG %)



Charge variant (Main peak %)
66.2
65.92
66
66.03
68.5


Thermal
Turbidity
0.0055
0.0058
0.0038
0.0035
0.0294


acceleration
Main component content
98.27
98.23
98.08
98.15
98.31


1
(Main peak %)



High molecular weight of
1.36
1.38
1.51
1.46
1.3



component content (%)



Low molecular weight of
0.37
0.39
0.42
0.39
0.39



component content (%)















Number of
(10 μm≤, <100 μm)
64
251
156
159
179



insoluble foreign
(25 μm≤, <100 μm)
5
31
23
34
37



matter particles














Content of intact immunoglobulin
96.56
95.52
96.81
95.5
94.81



G (Intact IgG %)



Charge variant (Main peak %)
55.87
54.29
54.4
54.7
58.67



Turbidity
0.0326
0.0032
0.0289
0.0022
0.0457


Thermal
Main component content
98.43
98.01
98.4
98.2
98.4


acceleration
(Main peak %)


2
High molecular weight of
0.83
1.25
0.88
1.04
0.83



component content (%)



Low molecular weight of
0.74
0.73
0.72
0.75
0.77



component content (%)















Number of
(10 μm≤, <100 μm)
356
92
213
536
316



insoluble foreign
(25 μm≤, <100 μm)
46
46
17
77
52



matter particles














Content of intact immunoglobulin
97.41
97.45
97.44
96.41
97.09



G (Intact IgG %)



IL-6R binding affinity
99
101
96
100
99



Charge variant (Main peak %)
49.34
48.23
47.15
48.23
51.21










Under the initial conditions, all of Examples 23 to 27 show a turbidity of 0.03 or less, a main component content of 98% or more, a high molecular weight of component content of 1.5% or less, a low molecular weight of component content of 1% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 1,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 150 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 96% or more, and charge variants (main peak %) of 60% to 70%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Under thermal acceleration 1 and 2 conditions, all of Examples 23 to 27 show a turbidity of 0.06 or less, a main component content of 97% or more, a high molecular weight of component content of 2% or less, a low molecular weight of component content of 1.5% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 2,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 200 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 93% or more, IL-6R binding affinity of 80% to 120%, and charge variants (main peak %) of 40% to 60%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Experimental Example 4-4. Comparison of Concentration of Antibody


Stability of Examples 25 and 28 to 30 prepared according to Experimental Example 1 was measured under initial condition and thermal acceleration 1 and thermal acceleration 2 conditions, and the results were shown in Table 7 and FIGS. 16 to 18 below. The initial condition was tested with a sample stored at a temperature of 5±3° C. for 0 day, thermal acceleration 1 condition was tested with a sample stored at a temperature of 40±2° C. and relative humidity of 75±5% for 3 weeks, thermal acceleration 2 condition was tested with samples stored at a temperature of 40±2° C. and relative humidity of 75±5% for 6 weeks.













TABLE 7





Evaluation example and result
Example 25
Example 28
Example 29
Example 30



















Antibody(mg/ml)
180
100
160
200


Polysorbate 80 (%(w/v))
0.02
0.02
0.02
0.02


Threonine(mM)
160
160
160
160


Methionine(mM)
60
60
60
60


Histidine (mM)
10
10
10
10












Initial
Turbidity
0.0067
0.0056
0.005
0.0082



Main component content (Main peak %)
99.23
99.19
98.88
98.83



High molecular weight of component content (%)
0.64
0.69
1.04
1.08



Low molecular weight of component content (%)
0.13
0.12
0.08
0.08














Number of
(10 μm≤, <100 μm)
225
210
158
120



insoluble foreign
(25 μm≤, <100 μm)
42
41
52
12



matter particles













Content of intact immunoglobulin G (Intact IgG %)
99.8
99.75
99.7
99.74



Charge variant (Main peak %)
66
66.24
66.22
66.17


Thermal
Turbidity
0.0038
0.008
0.0036
0.0056


acceleration
Main component content (Main peak %)
98.08
98.53
98.28
98.1


1
High molecular weight of component content (%)
1.51
1.1
1.33
1.5



Low molecular weight of component content (%)
0.42
0.37
0.39
0.4














Number of
(10 μm≤, <100 μm)
156
143
126
128



insoluble foreign
(25 μm≤, <100 μm)
23
14
54
29



matter particles













Content of intact immunoglobulin G (Intact IgG %)
96.81
96.59
95.91
95.78



Charge variant (Main peak %)
54.4
55.69
54.47
54.2


Thermal
Turbidity
0.0289
0.0081
0.0056
0.0035


acceleration
Main component content (Main peak %)
98.4
98.56
98.34
98.33


2
High molecular weight of component content (%)
0.88
0.68
10.93
0.96



Low molecular weight of component content (%)
0.72
0.76
0.73
0.71














Number of
(10 μm≤, <100 μm)
213
681
508
635



insoluble foreign
(25 μm≤, <100 μm)
17
89
69
34



matter particles













Content of intact immunoglobulin G (Intact IgG %)
97.44
96.81
96.54
96.44



IL-6R binding affinity (%)
96
83
101
96



Charge variant (Main peak %)
47.15
47.5
47.77
47.68










Under the initial conditions, all of Examples 25 and 28 to 30 show a turbidity of 0.03 or less, a main component content of 98% or more, a high molecular weight of component content of 1.5% or less, a low molecular weight of component content of 1% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 1,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 150 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 96% or more, and charge variants (main peak %) of 60% to 70%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Under thermal acceleration 1 and 2 conditions, all of Examples 25, 28 to 30 show a turbidity of 0.06 or less, a main component content of 97% or more, a high molecular weight of component content of 2% or less, a low molecular weight of component content of 1.5% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 2,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 200 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 93% or more, IL-6R binding affinity of 80% to 120%, and charge variants (main peak %) of 40% to 60%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Experimental Example 4-5. Comparison of pH


Stability of Examples 31 and 32 and Comparative Example 1 prepared according to Experimental Example 1 was measured under initial condition and thermal acceleration 1 and thermal acceleration 2 conditions, and the results were shown in Table 8 and FIG. 19 below. The initial condition was tested with a sample stored at a temperature of 5±3° C. for 0 day, thermal acceleration 1 condition was tested with a sample stored at a temperature of 40±2° C. and relative humidity of 75±5% for 3 weeks, thermal acceleration 2 condition was tested with samples stored at a temperature of 40±2° C. and relative humidity of 75±5% for 6 weeks.











TABLE 8









Comparative










Evaluation example and result
Example 31
Example 32
Example 1













pH
5.7
6.3
7


Antibody (mg/ml)
180
180
180


Polysorbate 80 (%(w/v))
0.02
0.02
0.02


Threonine(mM)
160
160
160


Methionine(mM)
60
60
60


Histidine (mM)
10
10
10











Initial
Turbidity
0.005
0.0033
0.005



Main component content (Main peak %)
98.89
98.81
99.17



High molecular weight of component content (%)
1.03
1.12
0.69



Low molecular weight of component content (%)
0.08
0.08
0.13













Number of
(10 μm≤, <100 μm)
67
446
94



insoluble foreign
(25 μm≤, <100 μm)
10
101
4



matter particles












Content of intact immunoglobulin G (Intact IgG %)
99.73
99.72
99.83



Charge variant (Main peak %)
66.26
65.9
68.09


Thermal
Turbidity
0.0033
0.004
0.0064


acceleration
Main component content (Main peak %)
98.24
98.13
97.81


1
High molecular weight of component content (%)
1.34
1.5
1.66



Low molecular weight of component content (%)
0.42
0.38
0.53













Number of
(10 μm≤, <100 μm)
120
203
179



insoluble foreign
(25 μm≤, <100 μm)
21
43
28



matter particles












Content of intact immunoglobulin G (Intact IgG %)
95.67
95.64
95.14



Charge variant (Main peak %)
53.19
54.62
47.1


Thermal
Turbidity
0.0043
0.0077
0.0118


acceleration
Main component content (Main peak %)
98.3
98.19
97.53


2
High molecular weight of component content (%)
0.89
1.07
1.39



Low molecular weight of component content (%)
0.81
0.74
1.07













Number of
(10 μm≤, <100 μm)
321
146
108



insoluble foreign
(25 μm≤, <100 μm)
52
25
19



matter particles












Content of intact immunoglobulin G (Intact IgG %)
96.33
96.44
95.19



IL-6R binding affinity (%)
103
99
82



Charge variant (Main peak %)
47.69
46.06
34.89










Under the initial conditions, all of Examples 31 and 32 show a turbidity of 0.03 or less, a main component content of 98% or more, a high molecular weight of component content of 1.5% or less, a low molecular weight of component content of 1% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 1,000 or less and the number of insoluble foreign matter particles (25μm≤, <100 μm) of 150 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 96% or more, and charge variants (main peak %) of 60% to 70%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Under thermal acceleration 1 and 2 conditions, all of Examples 31 and 32 show a turbidity of 0.06 or less, a main component content of 97% or more, a high molecular weight of component content of 2% or less, a low molecular weight of component content of 1.5% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 2,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 200 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 93% or more, IL-6R binding affinity of 80% to 120%, and charge variants (main peak %) of 40% to 60%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


However, in Comparative Example 1, it was confirmed that the charge variant (main peak %) was less than 40% under thermal acceleration 2 condition, and through this, it was found that the stability of the example having a pH of 7 or higher was deteriorated.


Experimental Example 4-6. Comparison of surfactant


Stability of Examples 33 to 35 and Comparative Example 2 prepared according to Experimental Example 1 was measured under initial condition and thermal acceleration 1 and thermal acceleration 2 conditions, and the results were shown in Table 9 and FIGS. 20 and 21 below. The initial condition was tested with a sample stored at a temperature of 5±3° C. for 0 day, thermal acceleration 1 condition was tested with a sample stored at a temperature of 40±2° C. and relative humidity of 75±5% for 3 weeks, thermal acceleration 2 condition was tested with samples stored at a temperature of 40±2° C. and relative humidity of 75±5% for 6 weeks.













TABLE 9









Comparative


Evaluation formulation and result
Example 33
Example 34
Example 35
Example 2







Surfactant
Polysorbate
Polysorbate
Poloxamer
Polysorbate



80 0.01%
80 0.05%
188 0.02%
80 0.00%



(w/v)
(w/v)
(w/v)
(w/v)


Antibody (mg/ml)
180
180
180
180


Threonine(mM)
160
160
160
160


Methionine(mM)
60
60
60
60


Histidine (mM)
10
10
10
10












Initial
Turbidity
0.0153
0.0093
0.0073
0.0048



Main component content
98.86
98.84
99.1
99.16



(Main peak %)



High molecular weight of
1.07
1.07
0.78
0.73



component content (%)



Low molecular weight of
0.06
0.08
0.12
0.12



component content (%)














Number of
(10 μm≤, <100 μm)
123
58
805
110



insoluble foreign
(25 μm≤, <100 μm)
65
10
100
18



matter particles













Content of intact immunoglobulin
99.76
99.78
99.81
99.83



G (Intact IgG %)



Charge variant (Main peak %)
66.18
66.15
65.72
68.84


Thermal
Turbidity
0.0023
0.0055
0.0029
0.0038


acceleration
Main component content
98.18
98.15
98.2
98.36


1
(Main peak %)



High molecular weight of
1.44
1.45
1.44
1.27



component content (%)



Low molecular weight of
0.38
0.39
0.36
0.37



component content (%)














Number of
(10 μm≤, <100 μm)
650
593
64
124



insoluble foreign
(25 μm≤, <100 μm)
77
26
23
46



matter particles













Content of intact immunoglobulin
96
95.98
96.62
95.05



G (Intact IgG %)



Charge variant (Main peak %)
54.56
54.4
55.68
58.24


Thermal
Turbidity
0.005
0.0031
0.0072
0.0098


acceleration
Main component content
98.3
98.27
98.32
98.48


2
(Main peak %)



High molecular weight of
0.98
0.99
0.94
0.82



component content (%)



Low molecular weight of
0.73
0.74
0.74
0.7



component content (%)














Number of
(10 μm≤, <100 μm)
861
657
61
434



insoluble foreign
(25 μm≤, <100 μm)
129
102
15
121



matter particles













Content of intact immunoglobulin
96.52
96.66
96.74
96.88



G (Intact IgG %)



IL-6R binding affinity (%)
99
92
94
79



Charge variant (Main peak %)
47.08
47.53
48.07
50.68










Under the initial conditions, all of Examples 33 to 35 show a turbidity of 0.03 or less, a main component content of 98% or more, a high molecular weight of component content of 1.5% or less, a low molecular weight of component content of 1% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 1,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 150 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 96% or more, and charge variants (main peak %) of 60% to 70%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


Under thermal acceleration 1 and 2 conditions, all of Examples 33 to 35 show a turbidity of 0.06 or less, a main component content of 97% or more, a high molecular weight of component content of 2% or less, a low molecular weight of component content of 1.5% or less, and the number of insoluble foreign matter particles (10 μm≤, <100 μm) of 2,000 or less and the number of insoluble foreign matter particles (25 μm≤, <100 μm) of 200 or less wherein the number is measured by MFI, the content of intact immunoglobulin G of 93% or more, IL-6R binding affinity of 80% to 120%, and charge variants (main peak %) of 40% to 60%, and as a result, it was found that these are pharmaceutically acceptable and stable examples.


On the other hand, in Comparative Example 2, the IL-6R binding affinity was less than 80% under the thermal acceleration 2 condition. Through this, it was found that the stability of the example in which the surfactant was not included was inferior.

Claims
  • 1.-30. (canceled)
  • 31. A stable pharmaceutical formulation comprising: a) an antibody or antigen-binding fragment thereof that binds to an interleukin-6 receptor;b) a surfactant;c) a stabilizer comprising i) an amino acid or an amino acid derivative, orii) a sugar, a sugar alcohol, or a mixture thereof; andd) a buffer,
  • 32. The stable pharmaceutical formulation of claim 31, wherein the antibody or antigen-binding fragment thereof comprises: a) a light chain variable region comprising the amino acid sequence of SEQ ID NO:7 and a heavy chain variable region comprising the amino acid sequence of SEQ ID NO:8, orb) a light chain comprising the amino acid sequence of SEQ ID NO:9 and a heavy chain comprising the amino acid sequence of SEQ ID NO:10.
  • 33. The stable pharmaceutical formulation of claim 31, wherein the antibody or antigen-binding fragment thereof is tocilizumab.
  • 34. The stable pharmaceutical formulation of claim 31, wherein the pharmaceutical formulation is liquid.
  • 35. The stable pharmaceutical formulation of claim 31, wherein the antibody or antigen-binding fragment thereof is at a concentration of 1 mg/ml to 300 mg/ml in the stable pharmaceutical formulation.
  • 36. The stable pharmaceutical formulation of claim 31, wherein the amino acid or amino acid derivative is selected from the group consisting of threonine, methionine, arginine, proline, leucine, glycine, taurine, and a mixture of any thereof.
  • 37. The stable pharmaceutical formulation of claim 31, wherein the amino acid or amino acid derivative is a mixture of threonine and methionine.
  • 38. The stable pharmaceutical formulation of claim 37, wherein the threonine is at a concentration of 5 mM to 300 mM, and the methionine is at a concentration of 5 mM to 200 mM in the stable pharmaceutical formulation.
  • 39. The stable pharmaceutical formulation of claim 31, wherein the buffer comprises histidine or a salt thereof, acetic acid or a salt thereof, phosphoric acid or a salt thereof, citric acid or a salt thereof, succinic acid or a salt thereof, or a mixture of any thereof.
  • 40. The stable pharmaceutical formulation of claim 31, wherein the stable pharmaceutical formulation comprises: a) 1 mg/ml to 300 mg/ml of the antibody or antigen-binding fragment thereof;b) 0.001% to 1% (w/v) of the surfactant;c) stabilizer comprising: i) 10 mM to 500 mM of the amino acid or amino acid derivative; orii) 0.1% to 30% (w/v) of the sugar, the sugar alcohol, or mixture thereof; andd) 0.1 mM to 50 mM of the buffer,
  • 41. The stable pharmaceutical formulation of claim 31, wherein the stable pharmaceutical formulation comprises: a) 1 mg/ml to 300 mg/ml of the antibody or antigen-binding fragment thereof that binds to an interleukin-6 receptor;b) 0.001% to 1% (w/v) of polysorbate 80 as the surfactant;c) 5 mM to 300 mM of threonine, and 5 mM to 200 mM of methionine as the stabilizer; andd) 0.1 mM to 50 mM of histidine as the buffer,
  • 42. A single unit dose comprising the stable pharmaceutical formulation of claim 31.
  • 43. A method for treating a subject with a disease associated with the interleukin-6 receptor, the method comprising: administering to a subject in need thereof the stable pharmaceutical formulation of claim 31.
  • 44. The method of claim 43, wherein administering comprises intravenous or subcutaneous administration to the subject.
  • 45. The stable pharmaceutical formulation of claim 31, wherein the stable pharmaceutical formulation is configured for dilution prior to intravenous administration.
  • 46. The stable pharmaceutical formulation of claim 31, wherein the stable pharmaceutical formulation is contained within a container.
  • 47. The stable pharmaceutical formulation of claim 31, wherein the stable pharmaceutical formulation is configured for intravenous or subcutaneous administration to a subject.
Priority Claims (1)
Number Date Country Kind
10-2020-0110695 Aug 2020 KR national
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a national phase entry under 35 U.S.C. § 371 of International Patent Application PCT/KR2021/011626, filed Aug. 30, 2021, designating the United States of America and published as International Patent Publication WO 2022/045857 A2 on Mar. 3, 2022, which claims the benefit under Article 8 of the Patent Cooperation Treaty to Korean Patent Application Serial No. KR 10-2020-0110695, filed Aug. 31, 2020.

PCT Information
Filing Document Filing Date Country Kind
PCT/KR2021/011626 8/30/2021 WO