Patent Application
20060051421
The present invention relates to a pharmaceutical formulation comprising a benzimidazole compound. In particular, the present invention relates to a stable pharmaceutical formulation comprising esomeprazole magnesium and a method of its preparation.
Esomeprazole is a substituted benzimidazole compound. It is chemically known as bis (5-methoxy-2-[2(S)-[4-methoxy-3,5-dimethyl-2-pryidinyl)methyl]sulfinyl]-1H-benzimidazole-1-yl, having the following structure:
It is an effective gastric acid secretion inhibitor and used for the treatment of gastric and duodenal ulcer, severe erosive esophagitis, Zolinger-Ellison syndrome and H-pylori eradication. Esomeprazole magnesium is often used in combination with an antibiotic such as clarithromycin or amoxicillin. Other substituted benzimidazole compounds include lansoprazole, omeprazole, pantoprazole, and rabeprazole. While omeprazole is a mixture of S- and R-isomers, esomeprazole represents the S-isomer of omeprazole. Lansoprazole has the following structure:
Pantoprazole has the following structure:
Rabeprazole has the following structure:
It has been reported that benzimidazole compounds have poor stability when exposed to acidic conditions. The stability is reported to decrease with decreasing pH. For example, the half-life of an aqueous esomeprazole composition at a pH of 6.5 is reported to be of the order of about 18 hours whereas the half-life at a pH of 4 is reported to be of the order of about 10 minutes. The stability of benzimidazole compounds also has been reported to decrease with high heat and moisture.
Benzimidazole compounds have been reported to be acid labile. As such, they are generally designed as enteric coated dosage forms in order to avoid degradation of the active pharmaceutical ingredient (API) at the low pH found in the stomach. However, because enteric coatings are generally comprised of acidic compounds, direct covering of the benzimidazole compounds with these types of coatings has been reported to cause degradation and decomposition of the active pharmaceutical ingredient, causing the active pharmaceutical ingredient preparation to undergo discoloration and to lose its active ingredient content over time.
Various enteric coated formulations have been developed in the art to address the lack of stability of benzimidazole compounds. U.S. Pat. No. 5,690,960 for example claims “a stable oral formulation comprising: a core containing a magnesium salt of omeprazole said salt having more than 70% crystallinity as determined by x-ray powder diffraction; a subcoating layer; and an enteric coating layer, whereby the thickness of the enteric coating layer does not effect the release of omeprazole into solution at the pH predominantly present in the small intestine.”
U.S. Pat. No. 6,090,827 according to its abstract, provides “an enteric coated oral pharmaceutical formulation comprising as active ingredient a compound selected from the group of omeprazole, an alkaline salt of omeprazole, the (−)-enantiomer of omeprazole and an alkaline salt of the (−)-enantiomer of omeprazole, wherein the formulation comprises a core material of the active ingredient and optionally an alkaline reacting compound, the active ingredient is in admixture with a pharmaceutically acceptable excipient, such as for instance a binding agent, and on said core material a separating layer and an enteric coating layer. A hydroxypropyl methylcellulose (HPMC) of low viscosity with a specific cloud point is used in the manufacture of pharmaceutical formulations.”
U.S. Pat. No. 6,428,810, according to its abstract, provides “an enteric coated oral pharmaceutical formulation comprising as active ingredient a compound selected from the group of omeprazole, an alkaline salt of omeprazole, one of the single enantiomers of omeprazole and an alkaline salt of one of the single enantiomers of omeprazole, wherein the formulation comprises a core material that comprises the active ingredient and optionally an alkaline reacting compound, the active ingredient is in admixture with a pharmaceutically acceptable excipient, such as for instance a binding agent, and on said core material a separating layer and an enteric coating layer.”
U.S. Pat. No. 4,786,505, according to its abstract, provides “pharmaceutical preparation containing omeprazole together with an alkaline reacting compound or an alkaline salt of omeprazole optionally together with an alkaline compound as the core material, one or more subcoating layers comprising inert reacting compounds which are soluble or rapidly disintegrating in water, or polymeric, water soluble film forming compounds, optionally containing pH-buffering alkaline compounds and an enteric coating as well as a process for the preparation thereof and the use in the treatment of gastrointestinal diseases.”
U.S. Pat. No. 4,853,230, according to its abstract provides “pharmaceutical preparation containing an acid labile compound together with an alkaline reacting compound or an alkaline salt of an acid labile compound optionally together with an alkaline compound as the core material, one or more subcoating layers comprising inert reacting compounds which are soluble or rapidly disintegrating in water, or polymeric, water soluble film forming compounds, optionally containing pH-buffering alkaline compounds and an enteric coating as well as a process for the preparation thereof and the use in the treatment of gastrointestinal diseases.”
According to the abstract of U.S. Pat. No. 5,626,875, “stable oral pharmaceutical formulations are prepared by covering an inert nucleus with a first layer containing an acid labile benzimidazole compound, a water soluble polymer and non-alkaline reacting pharmaceutical acceptable excipients, a second isolation layer containing a water soluble polymer, pharmaceutical acceptable excipients and a final enteric coating.”
U.S. Pat. Nos. 4,786,505 and 4,853,230, mentioned above, have been subject to litigation in the United States. See Astra Aktiebolag v. Andrx Pharm., Inc., 222 F. Supp.2d 423 (S.D.N.Y 2002).
There is a continuing need to prepare a stable pharmaceutical formulation containing benzimidazole compounds, especially esomeprazole magnesium.
The present invention provides a pharmaceutical formulation of a benzimidazole compound, comprising:
Preferably, the benzimidazole compound is lansoprazole, omeprazole, pantoprazole or rabeprazole, more preferably esomeprazole. Preferably, the benzimidazole compound is a salt, such as a lithium, sodium, calcium, potassium or magnesium salt. More preferably, the benzimidazole compound is esomeprazole magnesium. More preferably, the benzimidazole compound is an amorphous (including partially amorphous) form of esomeprazole. The benzimidazole compound may exist in a hydrated state.
Preferably, the benzimidazole compound present on the first coating is in the amount of about 80% to about 95%, more preferably about 85% to about 95%, and most preferably about 90% (w/w) of the total amount of the benzimidazole compound in the formulation.
Preferably, the benzimidazole compound is layered onto the inert non-pareil core.
The intermediate layer is devoid of alkaline stabilizer and comprises the same or different benzimidazole compound. Preferably, the benzimidazole compound present in the intermediate coating is about 5% to about 20%, more preferably about 5% to about 15%, and most preferably 10% (w/w) of the total amount of the benzimidazole compound in the formulation.
Preferably, the pharmaceutical formulation of the present invention is in the form of a multi-particulate delivery system. The multi-particulate delivery system comprises a plurality of particles having:
Preferably, the inert core is microcrystalline cellulose or sugar sphere.
Preferably, the benzimidazole compound present in the inner core is in the amount of about 90% (w/w) of the labeled dose of benzimidazole compound in the formulation.
Preferably, the benzimidazole compound present in the intermediate layer is in the amount of about 10% (wlw) of the labeled dose of benzimidazole compound in the formulation.
The present invention provides a pharmaceutical composition comprising a benzimidazole compound that is resistant to dissolution in acidic dissolution media for about 2 hours. The stable pharmaceutical composition dissolves within 1 hour when the media is changed to alkaline buffer.
The present invention provides a process of preparing a stable pharmaceutical composition of a benzimidazole compound, comprising the steps of:
Preferably, the inner core is an inert sugar sphere or a microcrystalline cellulose (MCC) sphere. The first coating on the inner core comprises a benzimidazole compound and an alkaline stabilizer. Preferably, the coating is performed by layering on the inert sugar sphere/MCC sphere with a suspension comprising a binder, a benzimidazole compound and a basic inorganic salt. Preferably, the benzimidazole compound is esomeprazole magnesium. Preferably, the alkaline stabilizer is magnesium carbonate
Preferably, the intermediate layer comprises a binder, a benzimidazole compound and an anti-tackiness agent. Preferably the anti-tackiness agent is talc or magnesium stearate. Preferably, the layer is applied by coating the inner spheres with a suspension that comprises a binder, benzimidazole compound and an antitacking agent and is devoid of alkaline stabilizer.
The binder for both the first layer/coating or the intermediate layer/coating is preferably selected from the group consisting of hydroxypropyl methylcellulose, hydroxypropylcellulose, polyvinyl alcohol, polyvinyl pyrrollidone, starch, methylcellulose, ethylcellulose, carboxymethyl cellulose, sucrose solution, dextrose solution.
The enteric layer may be applied from an aqueous suspension or an organic solvent solution. Preferably, the outer enteric layer is layered by an aqueous suspension or solvent solution that comprises talc extra fine, titanium dioxide, triethyl citrate and methacrylic acid copolymer.
The present invention provides a stable pharmaceutical formulation of a benzimidazole compound, comprising:
The present invention provides for a formulation of a benzimidazole compound where a benzimidazole-containing layer is used to separate the benzimidazole compound from an acidic enteric coating. Such formulation is stable despite lack of presence of an alkaline layer or a physical barrier between the benzimidazole compound and the enteric coating.
In one embodiment, the stable pharmaceutical formulation of the present invention comprises: a) an inert inner core b) a first coating on the inner core comprised of a benzimidazole compound and an alkaline stabilizer; c) an intermediate layer on said first coating devoid of an alkaline stabilizer comprised of the same or different benzimidazole compound; and d) an outer enteric layer.
Preferably, the benzimidazole compound is lansoprazole, omeprazole, pantoprazole, rabeprazole or esomeprazole, or a salt thereof. More preferably, the benzimidazole compound is esomeprazole magnesium. The benzimidazole compound may be present in amorphous or crystalline state. The amorphous form may be partially amorphous and contain up to 20% by weight crystallinity. Preferably, the benzimidazole compound is esomeprazole magnesium amorphous. The benzimidazole compound, particularly esomeprazole magnesium, may be hydrated.
The benzimidazole compound of the present invention preferably has the following structure:
wherein R4 and R6 are independently selected from carbon and nitrogen,
An inert core is layered with the benzimidazole compound. In a preferred embodiment, the core includes a non-pareil core, to which the benzimidazole compound and the alkaline stabilizers are added as a layer. Examples of inert non-pareil spheres include sugar spheres, microcrystalline cellulose spheres (MCC), glass beads and coarse grade silicon dioxide cores. The inert sphere is preferably about 30% to about 90% (w/w) of the drug layered core. The inert sphere preferably has a mean diameter of about 250 to about 1,200 microns, more preferably a mean diameter of about 400 to about 700 microns.
The first coating on the inner core of the pharmaceutical dosage form of the present invention contains preferably of about 80% to about 95%, more preferably of about 85% to about 95%, and most preferably 90% of the total benzimidazole compound. The first coating also contains an alkaline stabilizer.
The term alkaline stabilizer refers to a pharmaceutically acceptable alkaline, or basic substance. According to U.S. Pat. No. 6,103,281, examples of such alkaline stabilizers include organic buffering compounds such as trometamine (i.e. Tris-buffer), N-amino sugars such as N-methyl-D-glucamine (i.e. Meglumine), N-ethyl-D-glucamine (i.e. Eglumine), alkali salts of citric acid, tartaric acid, alkali metal phosphates, silicates or carbonates, sodium, potassium, magnesium, calcium or aluminum hydroxides and organic amines such as ethylamine, dicyclohexylamine or triethanolamine, or alkaline ammonium salts.
Preferred alkaline stabilizers are inorganic basic salts such as magnesium carbonate, magnesium oxide, magnesium hydroxide, magnesium silicate aluminate, magnesium silicate, calcium carbonate, calcium hydroxide, sodium carbonate, sodium hydrogen carbonate. Most preferred alkaline stabilizers are magnesium carbonate, magnesium oxide, calcium carbonate and sodium carbonate.
The coating contains a benzimidazole compound or a combination of benzimidazole compounds. The benzimidazole compounds may be present in their salt forms.
The core is coated with a suspension comprising a benzimidazole compound and an alkaline stabilizer. The coating process is exemplified by a “Wurster” type column-equipped fluidized bed apparatus (i.e., Bottom spray technique). The drug layered core preferably comprises: a) about 80% to about 95% (w/w) of the labeled dose of a benzimidazole compound in the formulation; b) about 2% to about 30% (w/w) of the drug layered core of a binder polymer; c) and about 2% to about 30% (w/w) of an alkaline stabilizing agent.
The benzimidazole compound, binder, and alkaline stabilizer are combined with water to obtain an aqueous suspension, which is then applied to the core. The binder polymer is preferably one or more, or mixtures thereof, of hydroxypropyl methylcellulose, hydroxypropylcellulose, or polyvinyl alcohol.
An intermediate layer is then placed on the coated core. Preferably, the intermediate layer's is about 30% to about 70% (w/w) of the drug layered core.
The intermediate layer is devoid of an alkaline stabilizer, but contains a benzimidazole compound. Preferably, the benzimidazole compound in the intermediate layer is present in the amount of about 5% to about 20%, more preferably about 5% to about 15%, and most preferably about 10% of the labeled dose.
The intermediate layer may contain an inert polymer. The inert polymer may act as a binding agent. The binding agent is exemplified by hydroxypropyl methylcellulose, hydroxypropyl cellulose, polyvinyl alcohol and ethylcellulose. Additional binding agents may include, but are not limited to, polyvinyl pyrrollidone, starch, methylcellulose, carboxymethyl cellulose, sucrose solution, dextrose solution. The anti-tackiness agents include talc, glyceryl monostearate, silicon dioxide and metallic stearates such as magnesium stearate.
The benzimidazole compound and the binding agent is preferably sprayed from an alcoholic suspension, or a mixture of water and an alcohol. The suspension may be prepared by combining the benzimidazole compound, the binding agent and an anti-tackiness agent in water, a C1 to C4 alcohol, or mixtures thereof. A preferred alcohol is ethanol.
Preferably, the binding agent is about 10% to about 70% (w/w) of the intermediate layer. More preferably, the binding agent is about 20% to about 60% (w/w) of the intermediate layer weight. Preferably, the anti-tackiness agent is about 10% to about 85% (w/w) of the intermediate layer weight. More preferably, the anti-tackiness agent is about 40% to about 70% (w/w) of the intermediate layer weight.
An enteric coating is then placed on the intermediate layer. An enteric layer/coating usually includes a polymer with enteric properties such as methacrylic acid copolymer, hydroxypropyl methylcellulose phtalate or hydroxypropyl methylcellulose acetate succinate. Additional enteric polymers include cellulose acetate phthalate, polyvinyl acetate phthalate, cellulose acetate trimellitate, shellac or zein.
The enteric coating may be prepared by coating the finished product with a solution or a homogeneous dispersion of the enteric polymer in water, an organic solvent or mixtures thereof. The solution or dispersion may have an anti-tackiness agent, plasticizer, pigments, etc.
In a preferred embodiment, the enteric coating is applied from a solution of the enteric polymer in a mixture of organic solvents. The solution may be prepared in a polar organic solvent such as C1 to C4 alcohol, C3 to C7 esters, ethers and ketones. A preferred solvent mixture is that of acetone and isopropyl alcohol, preferably from about a 5:1 to about 1:2 ratio (w/w), more preferably about a 3:2 mixture.
The enteric layer may include other ingredients: an anti-tackiness agent such as talc or glyceryl monostearate; a plasticizer such as triethylcitrate or polyethylene glycol; and pigments such as titanium dioxide or ferric oxides.
Additional plasticizers may include, but not limited to, acetyl triethyl citrate, acetyl tributyl citrate, acetylated monoglycerides, glycerin, triacetin, propylene glycol, phthalate esters (e.g., diethyl phthalate, dibutyl phthalate), castor oil, sorbitol and dibutyl seccate.
Preferably, the enteric layer is about 10% to about 50% (w/w) of the final formulation. Preferably, the enteric polymer is about 45% to about 85% (w/w) of the enteric layer weight.
Preferably, the anti-tackiness agent is about 2 to about 40% (w/w) of the enteric layer weight. Preferably, the plasticizer is about 2 to about 15% (w/w) of the enteric layer weight. Preferably, the pigment is about 0.5 to about 10% (w/w) of the enteric layer weight.
The enteric coating solution or dispersion is preferably sprayed on the multiply coated inner core. The enteric coated product may be dried. The enteric coated product may then be separated based on ideal size, for example by sifting through a multiple mesh screen. Particles having a mean diameter of about 400 to about 1200 microns are preferred.
In another embodiment, instead of an inert core, a core with a benzimidazole compound and an alkaline stabilizer is used. The core with the benzimidazole compound and the alkaline stabilizer may be prepared for example by extrusion and spheronization or as a tablet or mini-tablet core. In this embodiment, the powder mass of the benzimidazole compound, an alkaline stabilizer and preferably microcrystalline cellulose are mixed with water or solvent to obtain a suitable consistency, followed by extrusion from a screen with a suitable size, such as about a 0.5 mm to about a 2 mm screen. The extrudate is formed into pellets and then dried in a fluidized bed drier. See e.g. U.S. Pat. No. 6,013,281. In another embodiment, the benzimidazole compound and the alkaline stabilizer are mixed and wet granulated, followed by drying of the wet granules. The granules may then be sieved, and other excipients added for compression into a core. See e.g. U.S. Pat. No. 6,013,281. The core so produced is then coated with an intermediate layer and an outer enteric layer as described above.
The pharmaceutical formulation of the present invention can be further coated with one or more seal coatings, film coatings, barrier coatings, compression coatings, fast disintegrating coatings, or enzyme degradable coatings. Multiple coatings, including multiple enteric coatings, can be applied for desired performance. Furthermore, the dosage form can be designed for intermediate release, pulsatile release, controlled release, extended release, delayed release, targeted release, synchronized release, or targeted delayed release.
For release/absorption control, solid carriers can be made of various component types and levels or thickness of coats, with or without an active ingredient. Such diverse solid carriers can be blended in a dosage form to achieve a desired performance. In addition, the dosage form release profile can be effected by a multiparticulate composition, a coated multiparticulate composition, an ion-exchange resin-based composition, an osmosis-based composition, or a biodegradable polymeric composition. The rate of release may be effected through favorable diffusion, dissolution, erosion, ion-exchange, osmosis or combinations thereof.
A multiparticulate dosage form includes a plurality of the coated particles, such as the MCC spheres. A preferred size range for the particles in such dosage form is a mean diameter of about 400 to about 1200 microns.
When formulated as a capsule, the capsule can be a hard gelatin capsule, a starch capsule, or a cellulosic capsule. Although not limited to capsules, such dosage forms can further be coated with, for example, a seal coating, an enteric coating, an extended release coating, or a targeted delayed release coating.
The formulations of the present invention may be used to treat erosive esophagitis (chronic and/or inflammation of the esophagus) and gastroesophageal reflux (heartburn). They may also be used individually or in combination with antibiotics such as clarithromycin and amoxicillin to treat duodenal (intestinal) ulcers caused by the bacteria Helicobacter pylori.
The formulations of the present invention may be preferably administered at a dose of about 5 mg to about 80 mg, more preferably about 20 mg to about 40 mg. The current dosage for esomeprazole magnesium depends on the particular conditions treated. For treating active erosive esophagitis, a patient takes about 20 or 40 mg a day for about 4 to 8 weeks. The prescribed maintenance dose for esophagitis is about 20 mg a day. The dose for gastroesophageal reflux is about 20 mg a day for 4 weeks. The does to reduce the risk of duodenal ulcer recurrence is about 40 mg esomeprazole a day for 10 days, in combination with about 1,000 mg amoxicillin twice a day for 10 days, and about 500 mg clarithromycin twice a day for 10 days.
The stability of the esomeprazole magnesium formulation of the present invention was monitored, according to the pharmaceutical industry standard, under accelerated conditions of about 30° C. and about 65% relative humidity for three months. The final preparation showed satisfactory stability at these conditions. Table 1 provides results of such stability tests. Preferably, after two months of storage under such conditions, more preferably after three months, the oral dosage form has an assay of more than about 98%, more preferably more than about 99%, and most preferably about 100% as compared to a batch of pure esomeprazole magnesium.
*2 months
Further, the formulation of the present invention is resistant to dissolution in acidic dissolution media for at least about 2 hours, but dissolves within about 1 hour when the media is changed to an alkaline buffer. Such lack of dissolution in acidic media is beneficial because the benzimidazole compound degrades under acidic conditions. The dissolution profiles of the oral dosage forms of the present invention are illustrated in
The disclosures of the cited publications are incorporated herein in their entireties by reference. It is to be understood, however, that the scope of the present invention is not to be limited to the specific embodiments described above. The invention may be practiced other than as particularly described and still be within the scope of the accompanying claims.
The formulation as per this invention may be analyzed by the following techniques:
Dissolution Method
The following non-limiting examples further illustrate the invention.
A. Drug Layer
Drug Layer Coating Suspension
180 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 3.8 kg of purified water. 180 g magnesium carbonate was added and the solution was stirred. 240 g esomeprazole magnesium was added and stirred until a homogeneous suspension was obtained.
720 g Cellets® (microcrystalline cellulose spheres) (500-710 micron) were introduced into a fluid bed apparatus and the aforementioned suspension was sprayed onto the spheres. Then the spheres were dried, sifted through a 18 mesh screen and were replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
145 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 1.9 kg of purified water. 22.5 g esomeprazole magnesium was added to hydroxypropyl methylcellulose solution and stirred. 290 g of magnesium stearate were dispersed in 1.3 kg of ethanol 96%. The intermediate coating suspension was sprayed onto 1.1 kg of drug layered pellets from the previous step. The spheres were then dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
50.4 g of talc extra fine, 6.3 g of titanium dioxide and 12.83 g of triethyl citrate were dispersed in 600 g of purified water. The homogenized dispersion was added to 422.3 g of methacrylic acid copolymer dispersion and stirred.
The enteric coating dispersion was sprayed onto 700.9 g of spheres from the previous step. The spheres were then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
A. Drug Layer
Drug Layer Coating Suspension
210 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 4.9 kg of purified water. 210 g magnesium carbonate was added and the solution was stirred. 280 g esomeprazole magnesium was added and stirred until a homogeneous suspension was obtained.
700 g Suglets® (sugar spheres) (500-600 micron) were introduced into a fluid bed apparatus and the aforementioned suspension was sprayed onto the spheres. Then the spheres were dried, sifted through a 18 mesh screen and were replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
156.8 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 1.9 kg of purified water. 24.8 g esomeprazole magnesium was added to hydroxypropyl methylcellulose solution and stirred.77 g of ethocel 7cps were dispersed in 1.1 kg ethanol 96%. 319 g of magnesium stearate were dispersed in 1.4 kg of ethanol 96%. All three dispersions were mixed together and stirred. The intermediate coating suspension was sprayed onto 1.1 kg of drug layered pellets from the previous step. The spheres were then dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
55 g of talc extra fine, 6.3 g of titanium dioxide and 13.8 g of triethyl citrate were dispersed in 900 g of purified water. The homogenized dispersion was added to 462.5 g of methacrylic acid copolymer dispersion and stirred.
The enteric coating dispersion was sprayed onto 762.5 g of spheres from the previous step. The spheres were then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
A. Drug Core
The inner core containing esomeprazole magnesium and magnesium carbonate as an alkaline stabilizer is prepared by extrusion/spheronization process.
The powder mixture is mixed in a high shear mixer and water or hydro-alcoholic solution is added to obtain a suitable wet mass. Extrusion is performed with the aid of an extruder apparatus fitted with 0.6 mm screen. The extrudates are spheronized with the aid of a spheronizer machine and dried in a fluidized bed dryer.
Then the spheres are dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
145 g of hydroxypropyl methylcellulose NF 6 cps is dispersed in 1.9 kg of purified water. 22.5 g esomeprazole magnesium is added to the hydroxypropyl methylcellulose solution and stirred. 290 g of magnesium stearate are dispersed in 1.3 kg of ethanol 96%. The intermediate coating suspension is sprayed onto 750 g of drug layered pellets from the previous step. The spheres are then dried, sifted through an 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
50.4 g of talc extra fine, 6.3 g of titanium dioxide and 12.83 g of triethyl citrate are dispersed in 600 g of purified water. The homogenized dispersion is added to 422.3 g of methacrylic acid copolymer dispersion and stirred.
The enteric coating dispersion is sprayed onto 543.4 g of spheres from the previous step. The spheres are then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
A. Drug Layer
The inner core containing esomeprazole magnesium and magnesium carbonate as an alkaline stabilizer is prepared by a wet granulation process.
The powder mixture is mixed in a high shear mixer and water or hydro-alcoholic solution is added to obtain a suitable granulation. The obtained granulation is dried in a fluidized bed dryer, milled through 0.6 mm screen mixed with extra-granular excipients and compressed into core tablets or mini-tablets.
B. Intermediate Coating
Intermediate Coating Suspension
145 g of hydroxypropyl methylcellulose NF 6 cps is dispersed in 1.9 kg of purified water. 22.5 g esomeprazole magnesium is added to the hydroxypropyl methylcellulose solution and stirred. 290 g of magnesium stearate are dispersed in 1.3 kg of ethanol 96%. The intermediate coating suspension is sprayed onto 1.1 kg of cores from the previous step. The cores are then dried, and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion 50.4 g of talc extra fine, 6.3 g of titanium dioxide and 12.83 g of triethyl citrate are dispersed in 600 g of purified water. The homogenized dispersion is added to 422.3 g of methacrylic acid copolymer dispersion and stirred.
The enteric coating dispersion is sprayed onto 555 g of cores from the previous step.
A. Drug Layer
Drug Layer Coating Suspension
180 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 3.8 kg of purified water. 180 g magnesium carbonate was added and the solution is stirred. 240 g esomeprazole magnesium was added and stirred until a homogeneous suspension was obtained.
720 g Cellets® (microcrystalline cellulose spheres) (500-710 micron) were introduced into a fluid bed apparatus and the aforementioned suspension was sprayed onto the spheres. Then the spheres were dried, sifted through a 18 mesh screen and are replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
145 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 1.9 kg of purified water. 22.5 g esomeprazole magnesium was added to the hydroxypropyl methylcellulose solution and stirred. 290 g of magnesium stearate were dispersed in 1.3 kg of ethanol 96%. The intermediate coating suspension was sprayed onto 1.1 kg of drug layered pellets from the previous step. The spheres were then dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
36 g of talc extra fine, 4.5 g of titanium dioxide and 9.2 g of triethyl citrate were dispersed in 535 g of acetone-isopropyl alcohol mixture (3:2). 90.5 g of methacrylic acid copolymer powder was dissolved in 1150 g acetone-isopropyl alcohol mixture (3:2) The homogenized dispersion was added to the methacrylic acid copolymer solution and stirred.
The enteric coating dispersion was sprayed onto 700.9 g of spheres from the previous step. The spheres were then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
A. Drug Layer
Drug Layer Coating Suspension
180 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 3.8 kg of purified water. 180 g magnesium carbonate was added and the solution was stirred. 240 g esomeprazole magnesium was added and stirred until a homogeneous suspension was obtained.
720 g Cellets® (microcrystalline cellulose spheres) (500-710 micron) were introduced into a fluid bed apparatus and the aforementioned suspension was sprayed onto the spheres. Then the spheres were dried, sifted through a 18 mesh screen and were replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
39.2 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 0.6 kg of purified water. 12.2 g esomeprazole magnesium was added to hydroxypropyl methylcellulose solution and stirred. 54 g of ethylcellulose 7 cps were dispersed in 950 g ethanol 96%. 156.6 g of magnesium stearate were dispersed in 708 g of ethanol 96% added to the ethylcellulose dispersion and mixed for 30 minutes. The intermediate coating suspension was sprayed onto 579 g of drug layered pellets from the previous step. The spheres were then dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
36.5 g of talc extra fine, 4.9 g of titanium dioxide and 9.5 of triethyl citrate were dispersed in 355 g of acetone-isopropyl alcohol mixture (3:2). 91.8 g methacrylic acid copolymer powder was dissolved in 765 g acetone-isopropyl alcohol mixture (3:2). The homogenized dispersion was added to the methacrylic acid copolymer solution and stirred.
The enteric coating dispersion was sprayed onto 713.3 g of spheres from the previous step. The spheres were then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
A. Drug Layer
Drug Layer Coating Suspension
210 g of hydroxypropyl cellulose NF (Klucel LF®) was dispersed in 6.4 kg of purified water. 140 g magnesium carbonate was added and the solution was stirred. 280 g esomeprazole magnesium was added and stirred until a homogeneous suspension was obtained.
840 g Cellets® (microcrystalline cellulose spheres) (500-710 micron) were introduced into a fluid bed apparatus and the aforementioned suspension was sprayed onto the spheres. Then the spheres were dried, sifted through a 18 mesh screen and were replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
90 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 1400 g of purified water. 14 g esomeprazole magnesium was added to hydroxypropyl methylcellulose solution and stirred. 180 g of magnesium stearate were dispersed in 830 g of ethanol 96%. The intermediate coating suspension was sprayed onto 650 g of drug layered pellets from the previous step. The spheres were then dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
39.3 g of talc extra fine, 4.8 g of titanium dioxide and 10.1 of triethyl citrate were dispersed in 333 g of acetone-isopropyl alcohol mixture (3:2). 89.2 g methacrylic acid copolymer powder was dissolved in 690 g acetone-isopropyl alcohol mixture (3:2). The homogenized dispersion was added to the methacrylic acid copolymer solution and stirred.
The enteric coating dispersion was sprayed onto 693.5 g of spheres from the previous step. The spheres were then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
A. Drug Layer
Drug Layer Coating Suspension
195 g of hydroxypropyl cellulose NF (Klucel LF®) was dispersed in 5.9 kg of purified water. 130 g magnesium carbonate was added and the solution was stirred. 260 g esomeprazole magnesium was added and stirred until a homogeneous suspension was obtained.
650 g Suglets® (sugar spheres) (400-500 micron) were introduced into a fluid bed apparatus and the aforementioned suspension was sprayed onto the spheres. Then the spheres were dried, sifted through a 18 mesh screen and were replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
84.1 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 1.3 kg of purified water. 13 g esomeprazole magnesium was added to hydroxypropyl methylcellulose solution and stirred. 168.2 g of magnesium stearate were dispersed in 750 g of ethanol 96%. The intermediate coating suspension was sprayed onto 551 g of drug layered pellets from the previous step. The spheres were then dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
29 g of talc extra fine, 3.8 g of titanium dioxide and 7.4 of triethyl citrate were dispersed in 266 g of acetone-isopropyl alcohol mixture (3:2). 72.2 g methacrylic acid copolymer powder was dissolved in 500 g acetone-isopropyl alcohol mixture (3:2) The homogenized dispersion was added to the methacrylic acid copolymer solution and stirred.
The enteric coating dispersion was sprayed onto 563 g of spheres from the previous step. The spheres were then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
A. Drug Layer
Drug Layer Coating Suspension
120 g of hydroxypropyl cellulose NF (Klucel LF®)was dispersed in 2.7 kg of purified water. 60 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 2.7 kg of purified water. Mix both polymer dispersions and stir. 120 g magnesium carbonate was added and the dispersion was stirred. 240 g esomeprazole magnesium was added and stirred until a homogeneous suspension was obtained.
720 g Cellets® (microcrystalline cellulose spheres) (500-710 micron) were introduced into a fluid bed apparatus and the aforementioned suspension was sprayed onto the spheres. Then the spheres were dried, sifted through a 18 mesh screen and were replaced into the fluidized bed apparatus for further coating.
B. Intermediate Coating
Intermediate Coating Suspension
75.4 g of hydroxypropyl methylcellulose NF 6 cps was dispersed in 1.2 kg of purified water. 11.7 g esomeprazole magnesium was added to hydroxypropyl methylcellulose solution and stirred. 150.8 g of magnesium stearate were dispersed in 690 g of ethanol 96%. The intermediate coating suspension was sprayed onto 546 g of drug layered pellets from the previous step. The spheres were then dried, sifted through a 18 mesh screen and replaced into the fluidized bed apparatus for further coating.
C. Enteric Coating
Enteric Coating Dispersion
31.2 g of talc extra fine, 4 g of titanium dioxide and 8 g of triethyl citrate were dispersed in 300 g of acetone-isopropyl alcohol mixture (3:2). 77.4 g of methacrylic acid copolymer powder was dissolved in 543 g acetone-isopropyl alcohol mixture (3:2) The homogenized dispersion was added to the methacrylic acid copolymer solution and stirred.
The enteric coating dispersion was sprayed onto 603 g of spheres from the previous step. The spheres were then dried, sifted through a 16 mesh screen and filled into hard gelatin capsules.
This application claims the benefit of U.S. provisional application Ser. No. 60/580,273, filed Jun. 15, 2004, U.S. provisional application Ser. No. 60/588,233, filed Jul. 14, 2004, and U.S. provisional application Ser. No. 60/591,784 filed Jul. 27, 2004, all of which are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| 60580273 | Jun 2004 | US | |
| 60588233 | Jul 2004 | US | |
| 60591784 | Jul 2004 | US |
