Stackable, all-plastic module for supporting hanging file folders

Information

  • Patent Grant
  • 6364133
  • Patent Number
    6,364,133
  • Date Filed
    Wednesday, August 4, 1999
    25 years ago
  • Date Issued
    Tuesday, April 2, 2002
    22 years ago
Abstract
An all-plastic module forms a letter-by-legal frame in which file folders can hang. The module is assembled from two identical end pieces and two identical side pieces. Casters can be attached to the module so it can roll on a floor or a desktop. The modules can be stacked. A lid can be detachably secured to a module to prevent dust from settling on the file folders therein.
Description




BACKGROUND OF THE INVENTION




The invention relates to transportable file holders, and more specifically relates to transportable file holders of the letter-by-legal type. In its most immediate sense, the invention relates to transportable all-plastic letter-by-legal file holders that are inexpensive and suitable for light duty.




A transportable file holder stores file folders and can easily be moved from one location to another. Conventionally, the file holder has a cavity for the file folders and that cavity has letter-by-legal dimensions, i.e. is a rectangle that is slightly larger than 11″ wide, 14″ long, and 8.5″ deep. This permits either letter-size or legal-size file folders to be stored. Letter-size file folders are stored in the transverse orientation; legal-size file folders are stored in the longitudinal orientation.




There is a need for a light-duty, letter-by-legal transportable file holder that would be inexpensive and suitable for use in e.g. a home office.




One object of the invention is to provide a light-duty, inexpensive file holder.




Another object is to provide such a holder that is made entirely of plastic and that consequently avoids the expense of metal parts.




Yet a further object is to provide such a holder that can be shipped and sold in unassembled form to save on shipping and storage costs, but that is nonetheless easy to assemble without tools.




Still a further object is, in general, to improve on known file holders of this general type.




In accordance with the invention, there is provided a set of parts that assembles into a module. The module is an open frame in which hanging file folders can be stored. When assembled, the frame has a letter-by-legal opening into which letter-size or legal-size hanging file folders can be inserted.




The modules in accordance with the invention can be stacked. As a result, it is possible to store many hanging file folders in a relatively small footprint.




Advantageously, and in accordance with the preferred embodiment, a caster can be secured to the lower end of each of the four legs of the module. This permits an entire stack of modules to be conveniently rolled from one location to another.




Further advantageously, and in accordance with the preferred embodiment, a plastic lid is provided. The lid can be hingedly secured to the module to close over the file folders hanging therein. This protects the file folders from dust, water, and other foreign objects that may soil or damage them. The lid can easily be removed, if desired.




Still further advantageously, and in accordance with the preferred embodiment, each module is made of two identical leg pieces and two identical side pieces. Each leg piece has two legs of the module, and the pieces are all connected together using plug-and-socket connections. As a result, the preferred embodiment can be shipped and sold unassembled to reduce the costs of shipping and storage. This has the further advantage that the preferred embodiment is easy to assemble and disassemble as required, that no tools are required for assembly or disassembly, and that assembly and disassembly are simple and obvious for most persons.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be better understood with reference to the following illustrative and non-limiting drawings, in which:





FIG. 1

shows an exploded view of a preferred embodiment of the invention;





FIG. 2

is a view of one of the leg pieces in accordance with the preferred embodiment of the invention;





FIG. 3

is a view of one of the side pieces in accordance with the preferred embodiment of the invention;





FIG. 4

shows a leg of an upper module (not otherwise shown) just before it engages an assembled corner of a lower module, in accordance with the preferred embodiment of the invention;





FIG. 5

is a detail view showing how the lid hinges engage an assembled module when the lid is open;





FIG. 6

is a detail view showing how the lid stop arms rest upon the assembled module when the lid is closed; and





FIG. 7

shows an assembled view of two modules of the preferred embodiment stacked one on top of the other.











DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT




In the following description of preferred embodiments, the same element is always indicated by the same reference number. The drawings are not all to the same scale and parts thereof may be selectively enlarged for clarity.





FIG. 1

shows an open-centered file module generally indicated by reference number


2


. The module


2


is formed by two leg pieces


4


and


6


and two side pieces


8


and


10


. The leg pieces


4


and


6


are identical, as are the side pieces


8


and


10


. The leg pieces


4


and


6


, and the side pieces


8


and


10


, are advantageously made of high impact polystyrene because of the strength and appearance of this material, but this is only preferred and another type of plastic can be used instead. Further advantageously, each of the leg pieces


4


and


6


and each of the side pieces


8


and


10


is a unitary piece made e.g. by injection molding, but this is not required.




Because the leg pieces


4


and


6


are identical, only leg piece


6


will be described specifically. The leg piece


6


has first and second legs


12


and


14


. The legs


12


and


14


are identical. The legs


12


and


14


are connected to the ends


16


and


18


of a crosspiece


20


. As can best be seen in

FIG. 2

, the leg


12


, the leg


14


, and the crosspiece


20


are each reinforced with struts


22


(

FIG. 2

) to resist deformation under load.




Each of the ends


16


and


18


of the crosspiece


20


is right angled, so that the leg pieces


4


and


6


and the side pieces


8


and


10


bound a rectangle when all four pieces are joined together as is described below. In the preferred embodiment, the rectangle has letter-by-legal dimensions, i.e. is slightly larger than


11


inches by


14


inches, and the legs


12


and


14


of the leg pieces


4


and


6


are dimensioned so that when the legs


12


and


14


are placed on a flat surface, the tops of the leg pieces


4


and


6


will be slightly higher than 8.5 inches above that surface. In this way, the module


2


forms a frame in which hanging file folders F (see

FIG. 1

) of either letter size


(8.5


inches by 11 inches) or legal size (8.5 inches by 14 inches) can be hung.




Advantageously, the module


2


is dimensioned so that the 14 inch legal dimension is the spacing between the leg pieces


4


and


6


and the legal dimension is the spacing between the side pieces


8


and


10


. (A legal size file folder F is shown in

FIG. 1.

) This reduces the size (and therefore the cost) of the mold (not shown) used to make the leg pieces


4


and


6


. Further advantageously, a rail


24


is located at the top of each of the leg pieces


4


and


6


, and a rail


26


is located at the top of each of the side pieces


8


and


10


. The rails


24


and


26


are dimensioned so that the hooks H at the ends of a conventional hanging file folder F will engage them (see FIG.


1


). This makes it easier to slide the file folders when they are suspended within the frame.




In accordance with the preferred embodiment, the module


2


is designed so the leg pieces


4


and


6


and the side pieces


8


and


10


lock together once they have been assembled. To do this, locking plug-and-socket connections are used. In the preferred embodiment, split plugs


30


are located at each end of each of the side pieces


8


and


10


, and each plug


30


is received into a mating socket


32


at one of the ends


16


,


18


of the crosspiece


20


. In the center of each plug


30


is a deformable tongue


34


with an enlarged head


36


(FIGS.


1


and


4


). When a plug


30


is being introduced into a socket


32


, the head


36


is pushed inwardly, thereby deforming the tongue


34


. Once the plug


30


has been fully introduced into the socket


32


, the head


36


snaps into a recess


38


(

FIGS. 1 and 4

) in the crosspiece


20


as the tongue


34


returns to its undeformed state. This locks the side piece


8


or


10


into the leg piece


4


or


6


into which it has been inserted. The pieces will thereafter be locked together unless the head


36


is pushed inwardly while the side piece


8


or


10


and the leg piece


4


or


6


are being pulled apart.




As can be best seen in

FIGS. 2 and 3

, the sockets


32


have front openings


40


that are inclined with respect to the vertical, and the proximal ends


42


of the side pieces


8


,


10


are likewise inclined with respect to the vertical. This keys the plugs


30


and the sockets


32


so that the plugs


30


can be inserted in only one way.




Although this locking plug-and-socket arrangement is preferred because of its simplicity and effectiveness, it is not required. Alternatively, other locking schemes may be used instead.




In accordance with the preferred embodiment, each of the legs


12


and


14


is capable of receiving a caster C at its lower end


12


L or


14


L. This makes it easier to roll the module


2


on any horizontal surface (such as a desktop or floor, not shown). Advantageously, this is done by using a triangular reinforcing brace


30


near the lower end


12


L or


14


L; the brace


30


supports a tube


31


into which the caster C can be inserted. A conventional caster C has a slightly enlarged head (not shown), which retains the caster C in the tube


31


once the caster C has been fully inserted therein.




Advantageously, the module


2


is designed so that one module can be stacked on top of another one (if, of course, no casters C are attached to the upper module). It is presently believed that a stack of modules


2


should not contain more than two modules


2


. In accordance with the preferred embodiment, the ends


16


,


18


of the crosspieces


20


are provided with means (discussed below) by which the lower ends


12


L,


14


L of the legs


12


,


14


can engage with the ends


16


,


18


of the crosspiece


20


of a leg piece


4


or


6


. In the preferred embodiment, once an upper module


2


U has been engaged with a lower module


2


L, it cannot be horizontally displaced.




To accomplish this objective, each of the ends


16


,


18


of each of the crosspieces has a group of flanges


28


A,


28


B,


28


C, and


28


D (FIG.


4


A). Flanges


28


A and


28


B are at right angles to each other, and flanges


28


C and


28


D are located so that the flange


28


C is opposed to the flange


28


A and the flange


28


D is opposed to the flange


28


B.




As can best be seen in

FIG. 4A

, the flanges


28


A,


28


B,


28


C, and


28


D are so arranged that the lower end


12


L of the leg


12


of an upper module


2


U can fit into the group


28


. When so fitted, flange


12


L


1


of the lower end


12


L fits between flanges


28


A and


28


C and the flange


12


L


2


of the lower end


12


L fits between flanges


28


B and


28


D. Consequently, while the upper module


2


U can be can be lifted up for removal, it cannot be displaced horizontally with respect to the lower module


2


L. This makes a stack of modules


2


more stable so that rolling the stack on a smooth floor or desk surface is unlikely to cause the stack to tip.




Advantageously, and in accordance with the preferred embodiment, a unitary plastic lid generally indicated by reference numeral


50


made of clarified polypropylene is detachably securable to the module


2


. The lid


50


, which is rectangular and is slightly larger than letter-by-legal size, prevents foreign matter (e.g. dust) from accumulating upon the file folder and files that are supported within the module


2


. (If more than one module


2


has been stacked up in a stack, the lid


50


would be detachably secured to the uppermost module


2


.)




Advantageously, and in accordance with the preferred embodiment, the lid


50


is pivotally secured to the module


2


. This is accomplished by providing two aligned cylindrical axles


52


and attaching them to the top surface


54


of the lid


50


by arms


56


. Each of the axles


52


can be placed in a notch


60


(when the module


2


is assembled, the notch continues for a short distance into the side pieces


8


and


10


) between one of the pairs of flanges


28


A and


28


C, which permits the lid


50


to be pivoted between an open position (

FIG. 5

) and a closed


25


position (FIG.


7


). To keep the lid


50


in a horizontal orientation when closed, two stops


58


are attached the top surface


54


, one across from each of the axles


52


. When closed, the stops


58


rest on top of the two flanges


28


A.




Although at least one preferred embodiment of the invention has been described above, this description is not limiting and is only exemplary. The scope of the invention is defined only by the claims, which follow:



Claims
  • 1. A stackable, all-plastic module for supporting hanging file folders, comprising:first and second leg pieces, each leg piece being a strut-reinforced unitary plastic part having a) a crosspiece having first and second ends, the crosspiece having integral reinforcing struts, b) first and second legs, each having integral reinforcing struts, extending downwardly from a corresponding one of the ends of the crosspiece, and having a lower end, c) engaging means, located on each end of the crosspiece, for mating with the lower end of a leg of another module in manner that when said lower end has been lowered into the engaging means and has been engaged thereby the leg is prevented from being horizontally displaced and permitted to be vertically raised out of the engaging means so as to be disengaged from the crosspiece, whereby the lower ends of the legs of a leg piece from another module can be removably engaged with the leg piece, d) an elongated leg piece rail dimensioned to be engaged by a hook of a hanging file folder, said leg piece rail being supported by the crosspiece and located on its top; first and second side pieces, each side piece being a strut- reinforced unitary plastic part and having an elongated side piece rail dimensioned to be engaged by a hook of a hanging file folder, said side piece rail being supported by the side piece and being located on its top, each side piece being connected between one end of the first leg piece and one end of the second leg piece; and locking plug-and-socket connections integrally formed on the leg pieces and side pieces in a manner that the leg pieces and side pieces can be detachably secured together by directly plugging the leg pieces and side pieces together.
  • 2. The module of claim 1, further comprising a unitary plastic lid that is detachably securable to the module.
  • 3. The module of claim 2, wherein the lid is pivotally securable to the module.
  • 4. The module of claim 2, wherein the lid is made of clarified polypropylene.
  • 5. The module of claim 1, wherein the leg piece rails and the side piece rails form parts of a rectangle having letter-by-legal dimensions.
  • 6. The module of claim 1, wherein the locking plug-and socket connections are keyed to prevent assembly in other than the intended manner.
  • 7. The module of claim 1, wherein a caster receiving means is located at the lower end of each leg, permitting a caster to be secured thereto.
  • 8. The module of claim 1, wherein the leg pieces and the side pieces are made of high impact polystyrene.
  • 9. A stackable, all-plastic, rectangular module for supporting hanging file folders, comprising:two identical leg pieces, each leg piece being a strut-reinforced a) a crosspiece having first and second ends, the crosspiece having integral reinforcing struts, b) first and second legs, each having integral reinforcing struts, extending downwardly from a corresponding one of the ends of the crosspiece, and having a lower end, and c) an elongated leg piece rail dimensioned to be engaged by a hook of a hanging file folder, said leg piece rail being supported by the crosspiece and located on its tops; two identical side pieces, each side piece being a strut-reinforced unitary plastic part and having an elongated side piece rail dimensioned to be engaged by a hook of a hanging file folder, said side piece rail being supported by the side piece and being located on its top, each side piece being connected between one end of the first leg piece and one end of the second leg piece using plug-and socket connections in such a manner that the rails form parts of a rectangle having letter-by-legal dimensions; locking plug-and-socket connections integrally formed on the leg pieces and side pieces in a manner that the leg pieces and side pieces can be detachably secured together by directly plugging the leg pieces and side pieces together; and engaging means, located on the top of at least two of the pieces, for mating with the lower ends of the legs of another module in a manner that when all the pieces have been assembled to form a module and said lower ends of the legs of said another module have been lowered into the engaging means and have been engaged thereby, the legs are prevented from being horizontally displaced and permitted to be vertically raised out of the engaging means so as to be disengaged from said at least two of the pieces, whereby the lower ends of the legs of said another module can be removably engaged with the assembled module, thereby permitting said another module to be removably stacked on top of said assembled module.
  • 10. The module of claim 9, further comprising a unitary plastic lid that is hingedly secured to the module along a long edge thereof.
  • 11. The module of claim 9, wherein each of the legs further comprises means for securing a caster thereto, and further comprising four casters, each being attached to a corresponding one of the legs.
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3281193 Murray Oct 1966 A
3630387 Wehner Dec 1971 A
3734590 Ormiston et al. May 1973 A
3788718 Bjorn et al. Jan 1974 A
D295098 Delmerico Apr 1988 S
4913302 Stonier Apr 1990 A
5002191 Herbst Mar 1991 A
5016948 Welch et al. May 1991 A
5407262 Christian et al. Apr 1995 A
5607212 Kilpatrick Mar 1997 A