The present subject matter relates generally to stackable coverings for architectural structures and, more particularly, to a stackable covering having an overpowered lift system and related systems with hold-down brackets for maintaining the covering in place despite the overpowered lift system.
Stackable coverings, such as Venetian blinds, are well known in the industry. A Venetian blind typically includes a headrail, a bottom rail, and a plurality of horizontally oriented slats supported between the headrail and the bottom rail. Additionally, a conventional Venetian blind will include two or more lift cords extending between the headrail and the bottom rail for adjusting the position of the bottom rail relative to the headrail, with each lift cord passing through a set of aligned route holes defined through the slats. While such placement of the lift cords within the route holes generally serves to make it more difficult to access the lift cords, manipulation of the lift cords is still possible. In this regard, various government regulations have been put in place and/or are proposed to address access to and manipulation of the lift cords. For instance, regulations are currently proposed that define limits or thresholds related to the user's ability to manipulate lift cords that are otherwise accessible to the user.
Accordingly, a stackable covering, such as a Venetian blind, and related system that incorporates features and/or components that facilitate limiting a user's ability to access and/or manipulate the lift cords of the covering would be welcomed in the technology.
Aspects and advantages of the present subject matter will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the present subject matter.
In one aspect, the present subject matter is directed to a covering system for an architectural structure. The system includes a covering movable between an extended position and a retracted position. The covering includes a headrail, a bottom rail supported relative to the headrail, and at least one stackable covering element positioned between the headrail and the bottom rail. In addition, the covering includes an overpowered lift system configured to provide a lifting force that raises the bottom rail relative to the headrail towards the retracted position of the covering. In addition, the system includes at least one hold-down bracket configured to be mounted relative to the architectural structure. Moreover, retention structure is provided in operative association with the bottom rail, with the retention structure being configured to engage the at least one hold-down bracket to hold the bottom rail in position relative to the headrail against the lifting force provided by the overpowered lift system.
In another aspect, the present subject matter is directed to a covering for an architectural structure, with the covering being movable between a retracted position and an extended position. The covering includes a headrail, a bottom rail supported relative to the headrail, and at least one stackable covering element positioned between the headrail and the bottom rail. The covering also includes an overpowered lift system configured to provide a lifting force that raises the bottom rail relative to the headrail towards the retracted position of the covering. In addition, the covering includes retention structure provided in operative association with the bottom rail, with the retention structure being configured to engage at least one hold-down bracket to hold the bottom rail in position relative to the headrail against the lifting force provided by the overpowered lift system.
These and other features, aspects, and advantages of the present subject matter will become better understood with reference to the following Detailed Description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present subject matter and, together with the description, serve to explain the principles of the present subject matter.
This Brief Description is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Brief Description is not intended to identify key features or essential features of the claimed subject matter, nor is it intended as an aid in determining the scope of the claimed subject matter.
A full and enabling disclosure of the present subject matter, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
In general, the present subject matter is directed to a stackable covering for an architectural feature or structure (referred to herein simply as an architectural “structure” for the sake of convenience and without intent to limit), as well as related covering systems for architectural structures. In several embodiments, the stackable covering includes a headrail, a bottom rail, and at least one stackable element supported or positioned between the headrail and the bottom rail. For instance, in one embodiment, the stackable element(s) comprises a plurality of slats supported between the headrail and the bottom rail.
Additionally, in several embodiments, the stackable covering includes an overpowered lift system for moving the covering from a lowered or fully extended position towards a raised or fully retracted position. As will be described below, the overpowered lift system may generally include one or more motors or motor assemblies configured to provide a torque output or lifting force that exceeds the torque demand or holding force otherwise required to maintain the covering at a given position (i.e., the torque/force required to hold the bottom rail at a given position relative to the headrail) along all or a portion of the drop length of the covering. Such excessive lifting force serves to maintain the covering's lift cords in tension and also limits the ability of a user to manipulate the lift cords, such as the ability to pull the lift cords outwardly away from the covering when at the fully extended position. For instance, due to the excessive lifting force, a significant amount of force may be required to pull the lift cords away from the covering.
In one embodiment, the overpowered lift system includes a variable torque spring motor assembly configured to provide a variable torque or lifting force that varies with the weight of the portion of the covering that is currently suspended from the headrail via the lift cords. Additionally, in one embodiment, the overpowered lift system further includes one or more secondary spring motors configured to provide a supplementary amount of torque/lifting force beyond that provided by the variable torque spring motor assembly. For instance, in one embodiment, the secondary spring motor(s) may be configured to provide a constant torque output to supplement the torque output of the variable torque spring motor assembly, which generally serves to shift the lift system's torque curve upwardly while still allowing a weight-compensated, variable lifting force to be applied through the lift cords.
Moreover, in accordance with aspects of the present subject matter, the covering may also be provided in operative association with suitable hold-down brackets configured to be mounted relative to an adjacent architectural structure to allow the bottom rail to be held in place against the overpowered lifting force of the lift system, thereby permitting the covering to be maintained in a non-retracted position(s) (e.g., the fully extended position and/or an intermediate position(s) defined between the fully extended and retracted positions). For instance, in several embodiments, retention structure may be provided in association with the bottom rail that is configured to engage with or otherwise couple to the hold-down brackets to maintain the bottom rail in position relative to the headrail at the installed location of the brackets. In such embodiments, with the bottom rail coupled to the hold-down brackets, the significant amount of tension within the lift cords provided via the overpowered lift system serves, again, to limit the ability of a user to manipulate or pull out the lift cords.
It should be understood that, as described herein, an “embodiment” (such as illustrated in the accompanying Figures) may refer to an illustrative representation of an environment or article or component in which a disclosed concept or feature may be provided or embodied, or to the representation of a manner in which just the concept or feature may be provided or embodied. However, such illustrated embodiments are to be understood as examples (unless otherwise stated), and other manners of embodying the described concepts or features, such as may be understood by one of ordinary skill in the art upon learning the concepts or features from the present disclosure, are within the scope of the disclosure. In addition, it will be appreciated that while the Figures may show one or more embodiments of concepts or features together in a single embodiment of an environment, article, or component incorporating such concepts or features, such concepts or features are to be understood (unless otherwise specified) as independent of and separate from one another and are shown together for the sake of convenience and without intent to limit to being present or used together. For instance, features illustrated or described as part of one embodiment can be used separately, or with another embodiment to yield a still further embodiment. Thus, it is intended that the present subject matter covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring now to the drawings,
As particularly shown in
Additionally, an operating system 30 is also provided in operative association with the covering 20. As particularly shown in
In several embodiments, the lift system 32 includes one or more lift cords extending between the headrail 22 and the bottom rail 24. For instance, as shown in
In several embodiments, the spring motor assembly 44 may be configured as a weight compensating or variable torque spring motor assembly configured to provide a variable torque or lifting force that varies with the weight of the portion of the covering 20 that is currently suspended from the headrail 22 via the lift cords 34. Specifically, the suspended weight of the covering 20 is smallest when the covering 20 is at the fully extended position (e.g., due to the weight of the slats 26 being supported by the ladder tape assemblies 28) and generally increases as the bottom rail 24 is raised relative to the headrail 22 to move the covering 20 towards the fully retracted position (e.g., due to the weight of the slats 26 being transferred from the ladder tape assemblies 28 to the lift cords 34 as the slats 26 stack-up on the bottom rail 24). Thus, in several embodiments, the variable torque spring motor assembly 44 may be configured to provide a minimum torque or lifting force when the covering 20 is at the fully extended position and a maximum torque or lifting force when the covering 20 is at the fully retracted position, with the lifting force steadily increasing from the minimum lifting force as the covering 20 is raised from the extended position towards the retracted position. Such a variable torque or lifting force generally allows for the covering 00 to be raised in a controlled, smooth manner with a substantially constant lift speed.
As shown in
It should be appreciated that, as used herein, a spring motor is considered to be a “constant torque motor” if the torque output of the spring motor varies by less than 10% as the covering 20 is being moved between the fully extended and fully retracted positions. In other words, a spring motor is considered as providing a “constant torque output” when its torque output varies by less than 10% along the entire drop length of the covering 20.
In one embodiment, to provide the overpowered lift system 32, the spring motor 46 of the variable torque motor assembly 44 may, itself, be overpowered. Specifically, in several embodiments, the spring of the spring motor 46 may be “sized-up” or otherwise selected to provide a greater output torque than would otherwise be required to lift the covering 20 (e.g., a torque associated with a resulting lifting force that exceeds the maximum lift force required to lift the covering 20). In such embodiments, the variable torque output applied to the lift rod 38 via the transmission 48 will always provide a lifting force that exceeds the force required to lift the covering 20 at each position along the drop length, thereby allowing the lift system 32 to automatically raise the covering 20 when the bottom rail 24 is otherwise unconstrained. Alternatively, the spring of the spring motor 46 may be selected to provide a greater output torque than would otherwise be required to lift the covering 20 from the fully extended position to an intermediate position defined between the fully extended and fully retracted positions In such an embodiment, the variable torque output applied to the lift rod 38 via the transmission 48 will provide a lifting force that exceeds the force required to lift the covering 20 at each position defined between the fully extended position and such intermediate position, thereby allowing the lift system 32 to automatically raise the covering 20 towards the intermediate position when the bottom rail 24 is otherwise unconstrained
In addition to configuring the variable torque motor assembly 44 as an overpowered component of the lift system 32 (or as an alternative thereto), the lift system 32 may also include one or more booster motors (e.g., one or more B-spring motors) configured to provide additional torque or lifting force to the lift system 32. For example, as shown in
It should be appreciated, although the
It should also be appreciated that, by using the booster or secondary spring motor(s) 50, the variable torque motor assembly 44 need not necessarily be configured as an overpowered component of the lift system 32. For instance, in one embodiment, the variable torque motor assembly 44 may be underpowered or may be balanced relative to the torque demand of the covering 20 (e.g., such that the torque or lifting force provided by the motor assembly 44 falls within a torque band defined relative to a base torque demand required to maintain the covering 20 at a given position), in which case the additional or supplementary torque output provided by the secondary spring motor(s) 50 may be used to sufficiently increase the total lifting force to provide an overpowered lift system 32. Alternatively, as indicated above, the variable torque motor assembly 44 may, itself, be configured as an overpowered component of the lift system 32, in which case the additional or supplementary torque output provided by the secondary spring motor(s) 50 is used to further increase the overpowered state of the lift system 32.
As alternative to the variable torque motor assembly 44 (and optional booster motors 50), the lift system 32 may, instead, simply include one or more constant torque spring motors without inclusion of a corresponding transmission. In such an embodiment, the spring motor(s) may be selected so as to provide a torque output to the lift rod 36 that generates a lifting force that exceeds the force required to lift the covering 20 along all or a portion of the covering's drop length, thereby providing an overpowered lift system 32 for the covering 20.
As will be described in greater detail below with reference to
Additionally, it should be appreciated that, when the covering 20 is configured as a slatted or Venetian blind, the operating system 30 may also include a tilt system 52 to allow the slats 26 to be tilted between their open and closed positions. As shown in the illustrated embodiment, the tilt system 52 includes an operator control device (e.g., a tilt wand 54 (
It should also be appreciated that the configuration of the covering 20 described above and shown in
Referring now to
As shown in
Additionally, the second torque curve 106 generally illustrates the impact provided by the addition of a constant torque booster motor to the lift system in the manner described above with reference to
It should be appreciated that, in the illustrated embodiment, the first torque curve 104 falls within the acceptable torque band 100 defined relative the base torque curve 102 for the covering and, thus, is generally representative of a torque curve associated with a variable torque motor assembly forming part of a balanced lift system. In such embodiments, the booster motor(s) may be added to the lift system to shift the lift system's torque curve upwards above the upper threshold 102A of the torque band 100 (e.g., as shown in
It should also be appreciated that the second torque curve 106 is generally representative of a torque curve that would be associated with an overpowered lift system configured to automatically raise the covering along the entirety of its drop length from the fully extended position to the fully retracted position. However, as indicated above, alternative embodiments of the disclosed lift system may be configured to provide a torque output that exceeds the upper threshold 102A of the torque band 100 along only a portion of the covering's drop length (e.g., the lower portion of the drop length). In such embodiments, the lift system may only be configured to automatically raise the covering along a portion of the drop length from the fully extended position to an intermediate position defined between the fully extended and fully retracted positions. Referring now to
As shown in
Additionally, in several embodiments, the system 200 also includes one or more pairs of hold-down brackets 204 provided in operative association with the architectural structure 202 to allow the covering 20 to be held in place relative to the architectural structure 202 at a desired position(s). For instance, in the illustrated embodiment, the system 200 includes a pair of hold-down brackets (e.g., a first hold-down bracket 204A and a second hold-down bracket 204B) configured to be installed or mounted relative to the architectural structure 202 such that the covering 20 can be held at the fully extended position. Specifically, as shown in
Additionally, it should be appreciated that, although a single pair of hold-down brackets 204 is shown in the illustrated embodiment, two or more pairs of hold-down brackets 204 may be installed at differing locations relative to the architectural structure 202, thereby allowing the covering 20 to be held in place at each of such locations. For instance, in one embodiment, one pair of hold-down brackets 204 may be installed relative to the architectural structure 202 as shown in
It should be appreciated that, in the illustrated embodiment, the hold-down brackets 204 are configured to be installed within the frame 206 of the architectural structure 202 to accommodate an inside-mounting arrangement for the covering 20. However, in other embodiments, the hold-down brackets 204 may be configured to be installed outside the frame 206 (e.g., on an adjacent wall) to accommodate an outside-mounting arrangement for the covering 20. Exemplary embodiments of hold-down brackets configured for inside-mount arrangements and outside-mount arrangements will generally be described below with reference to
Moreover, as indicated above, the covering 20 may include or be associated with suitable retention structure 60 for engaging the hold-down brackets 204. For instance, as shown in the illustrated embodiment, the covering 20 includes retention structure 60 in the form of retention pin 62, 64 extending outwardly from each lateral side 66, 68 of the bottom rail 24. In such an embodiment, each retention pin 62, 64 may be configured to engage with or otherwise couple to an adjacent bracket of the pair of hold-down brackets 204. For example, with the covering 20 and hold-down brackets 204 installed relative to the architectural structure 202, the bottom rail 24 may be configured to be positioned directly between the hold-down brackets 204 when the covering 20 is at the extended position, with the first lateral side 66 of the rail 24 being positioned adjacent to the first hold-down bracket 204A and the second lateral side 68 of the rail 24 being positioned adjacent to the second hold-down bracket 204B. In such an embodiment, the first and second retention pins 62, 64 may generally be configured to be coupled to the first and second hold-down brackets 204A, 204B, respectively, to allow the bottom rail 24 to be held in place against the lifting force provided by the overpowered lift system 32, thereby permitting the covering 20 to be maintained at the retracted position relative to the architectural structure. It should be appreciated that, as an alternative to the retention pins 62, 64, the covering 20 may, in alternative embodiments, include any other suitable retention structure configured to engage with or otherwise couple to the hold-down brackets 204.
As described above, the excessive lifting force provided by the overpowered lift system 32 of the covering 20 serves to limit the ability of a user to manipulate or pull out the lift cords 34 (
Referring now to
As shown in the illustrated embodiment, the hold-down bracket 204 is generally configured as a unitary body or component including a mounting portion 220 and a retention portion 222, with the mounting portion 220 being configured for mounting the bracket 204 relative to an adjacent structural structure (e.g., an adjacent frame or wall) and the retention portion 222 being configured for engaging the corresponding retention structure of the covering 20. As particularly shown in
Additionally, in several embodiments, the retention portion 222 of the hold-down bracket 204 is generally configured as a retention hook or arm 232 extending outwardly from the mounting portion 220 to a distal end 234 of the bracket 204. As shown in
Referring now to
As shown in the illustrated embodiment, the hold-down bracket 304 is generally configured as a unitary body or component including a mounting portion 320 and a retention portion 322, with the mounting portion 320 being configured for mounting the bracket relative to an adjacent architectural structure (e.g., to an adjacent frame or wall—as indicated by line 321 in
Additionally, as shown in
While the foregoing Detailed Description and drawings represent various embodiments, it will be understood that various additions, modifications, and substitutions may be made therein without departing from the spirit and scope of the present subject matter. Each example is provided by way of explanation without intent to limit the broad concepts of the present subject matter. In particular, it will be clear to those skilled in the art that principles of the present disclosure may be embodied in other forms, structures, arrangements, proportions, and with other elements, materials, and components, without departing from the spirit or essential characteristics thereof. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present subject matter covers such modifications and variations as come within the scope of the appended claims and their equivalents. One skilled in the art will appreciate that the disclosure may be used with many modifications of structure, arrangement, proportions, materials, and components and otherwise, used in the practice of the disclosure, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present subject matter. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of elements may be reversed or otherwise varied, the size or dimensions of the elements may be varied. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the present subject matter being indicated by the appended claims, and not limited to the foregoing description.
In the foregoing Detailed Description, it will be appreciated that the phrases “at least one”, “one or more”, and “and/or”, as used herein, are open-ended expressions that are both conjunctive and disjunctive in operation. The term “a” or “an” element, as used herein, refers to one or more of that element. As such, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. All directional references (e.g., proximal, distal, upper, lower, upward, downward, left, right, lateral, longitudinal, front, rear, top, bottom, above, below, vertical, horizontal, cross-wise, radial, axial, clockwise, counterclockwise, and/or the like) are only used for identification purposes to aid the reader's understanding of the present subject matter, and/or serve to distinguish regions of the associated elements from one another, and do not limit the associated element, particularly as to the position, orientation, or use of the present subject matter. Connection references (e.g., attached, coupled, connected, joined, secured, mounted and/or the like) are to be construed broadly and may include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to each other. Identification references (e.g., primary, secondary, first, second, third, fourth, etc.) are not intended to connote importance or priority, but are used to distinguish one feature from another.
All apparatuses and methods disclosed herein are examples of apparatuses and/or methods implemented in accordance with one or more principles of the present subject matter. These examples are not the only way to implement these principles but are merely examples. Thus, references to elements or structures or features in the drawings must be appreciated as references to examples of embodiments of the present subject matter, and should not be understood as limiting the disclosure to the specific elements, structures, or features illustrated. Other examples of manners of implementing the disclosed principles will occur to a person of ordinary skill in the art upon reading this disclosure.
This written description uses examples to disclose the present subject matter, including the best mode, and also to enable any person skilled in the art to practice the present subject matter, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the present subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
The following claims are hereby incorporated into this Detailed Description by this reference, with each claim standing on its own as a separate embodiment of the present disclosure. In the claims, the term “comprises/comprising” does not exclude the presence of other elements or steps. Furthermore, although individually listed, a plurality of means, elements or method steps may be implemented by, e.g., a single unit or processor. Additionally, although individual features may be included in different claims, these may possibly advantageously be combined, and the inclusion in different claims does not imply that a combination of features is not feasible and/or advantageous. In addition, singular references do not exclude a plurality. The terms “a”, “an”, “first”, “second”, etc., do not preclude a plurality. Reference signs in the claims are provided merely as a clarifying example and shall not be construed as limiting the scope of the claims in any way.
The present application is based upon and claims the right of priority to U.S. Provisional Patent Application No. 63/117,695, filed Nov. 24, 2020, the disclosure of which is hereby incorporated by reference herein in its entirety for all purposes.
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Number | Date | Country | |
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20220162906 A1 | May 2022 | US |
Number | Date | Country | |
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63117695 | Nov 2020 | US |