The present application claims priority to European Patent Application 18315006.9, filed Apr. 6, 2018, which is incorporated herein by reference.
The present technology relates generally to heat exchanger assemblies such as dry cooler assemblies.
Buildings are often equipped with heat management systems to regulate heat within the building. In certain types of buildings, heat management may be a particularly crucial consideration due to the intended use of the building. For instance, data centers, which store an extensive amount of heat-generating electronic equipment, typically implement a sizable heat management system to evacuate heat from the data center.
For example, data centers often have a dry cooler arrangement installed on the roof of the building that houses the data center. As shown in
Furthermore, conventional dry coolers can be heavy and expensive to produce due to the numerous components that make up the dry cooler. In addition, dry cooler maintenance can be complicated and time-consuming.
Thus there is a desire for a cooling assembly and a dry cooler that alleviates at least in part some of these drawbacks.
It is an object of the present technology to ameliorate at least some of the inconveniences present in the prior art.
According to one aspect of the present technology, there is provided a heat exchanger assembly. The heat exchanger assembly has a frame including: a first leg and a second leg laterally spaced apart from the first leg; a lower transversal member extending laterally and interconnecting the first and second legs; a first upstanding member and a second upstanding member laterally spaced apart from the first upstanding member, the first and second upstanding members extending upwardly from the lower transversal member; an upper transversal member extending laterally and disposed above the lower transversal member, the upper transversal member being connected to the first and second upstanding members; and a first upper retaining member and a second upper retaining member laterally spaced apart from the first upper retaining member, the first and second upper retaining members being connected to the upper transversal member and extending transversally to the upper transversal member. The heat exchanger assembly also has a plurality of side panels connected to the frame to partially define an enclosed space of the heat exchanger assembly. The heat exchanger assembly also has first and second heat exchanger panels for exchanging heat with air pulled into the heat exchanger assembly. Each of the first and second heat exchanger panels extends from an upper end to a lower end and includes a tubing arrangement for circulating fluid therein. The upper end of each of the first and second heat exchanger panels is connected to the first and second upper retaining members. The first and second heat exchanger panels e disposed in a V-configuration such that a distance between the upper ends of the first and second heat exchanger panels is greater than a distance between the lower ends of the first and second heat exchanger panels. The heat exchanger assembly also has a fan for pulling air into the heat exchanger assembly via at least one of the first and second heat exchanger panels. The fan has a fan rotation axis extending generally parallel to the first and second upstanding members of the frame.
In some embodiments, the frame also includes first and second bracing members extending laterally from the first leg to the second leg. The lower ends of the first and second heat exchanger panels are disposed between the first and second bracing members.
In some embodiments, the frame also includes at least first and second angular members located between the first and second legs. Each of the at least first and second angular members is connected to the lower transversal member. Each of the at least first and second angular members has an angular configuration for conforming to an angular shape of the lower ends of the first and second heat exchanger panels. The at least first and second angular members support the lower end of a respective one of the first and second heat exchanger panels.
In some embodiments, the frame also includes a third upper retaining member laterally between and spaced apart from the first and second upper retaining members. The third upper retaining member is connected to the upper transversal member and extends transversally to the upper transversal member. The upper end of each of the first and second heat exchanger panels is connected to the third upper retaining member.
In some embodiments, the heat exchanger assembly includes a plurality of wheels affixed to the first and second legs.
In some embodiments, the fan is a first fan and the fan rotation axis is a first fan rotation axis. The heat exchanger assembly includes a second fan having a second fan rotation axis extending parallel to the first fan rotation axis. The first fan is disposed adjacent the upper end of the first heat exchanger panel and the second fan is disposed adjacent the upper end of the second heat exchanger panel.
In some embodiments, the heat exchanger assembly is a dry cooler assembly.
In some embodiments, the first and second upstanding members extend vertically from the lower transversal member.
In some embodiments, the first and second upstanding members are tubular.
In some embodiments, the first and second upstanding members are elongated.
In some embodiments, the upper end of each of the first and second heat exchanger panels is fastened to the first and second upper retaining members.
Embodiments of the present technology each have at least one of the above-mentioned object and/or aspects, but do not necessarily have all of them. It should be understood that some aspects of the present technology that have resulted from attempting to attain the above-mentioned object may not satisfy this object and/or may satisfy other objects not specifically recited herein.
Additional and/or alternative features, aspects and advantages of embodiments of the present technology will become apparent from the following description, the accompanying drawings and the appended claims.
For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
As shown in
The configuration of each dry cooler 10 will be described with reference to
Thus, in use, rotation of the fan 18 causes ambient air to be pulled into the dry cooler 10 via the heat exchanger panel 16. As air is pulled in via the heat exchanger panel 16, heat is transferred from water circulating in the tubing arrangement 17 to the air being pulled into the dry cooler 10 through the heat exchanger panel 16 such that the air is heated while the water discharges heat. Finally, the now heated air is rejected via the fan 18 which pushes out the heated air.
As shown in
The dry cooler stacks 50 are positioned such that the dry coolers 10 of each dry cooler stack 50 reject heated air into a common heat rejection zone 75. In this embodiment, the dry cooler stacks 50 surround the common heat rejection zone 75 such that the common heat rejection zone 75 is at a center of the dry cooler stacks 50. More specifically, in this example of implementation, the cooling assembly 100 includes four dry cooler stacks 50 which, as best shown in
Moreover, in this embodiment, as shown in
The implementation of the common heat rejection zone 75 allows a heated air column to form at the common heat rejection 75. Since hot air rises, the heated air column rises above the cooling assembly 100 and is thus dissipated into ambient air away from the air intakes 12 of the dry coolers 10. This may help minimize or otherwise prevent the recycling of heated air by the dry coolers 10 and may thus result in improved efficiency over conventional dry cooler arrangements.
The cooling assembly 100 also includes fluid tanks 80 for storing fluid therein. The fluid tanks 80 which, in this embodiment, contain water are supported on frames 41. In this example of implementation, the frames 41 along with the fluid tanks 80 mounted thereon are positioned at corners of the square pattern formed by the dry cooler stacks 50 such that there are four fluid tanks 80. Two of the fluid tanks 80 are in fluid communication with atomizer units (which will be described in more detail below) while the other two fluid tanks 80 are in fluid communication with an air cooling system (not shown) that is independent of the function of the dry coolers 10. To that end, piping is provided for circulating fluid (e.g., water) therein and routing the fluid from the tanks 80 to the atomizer units and the air cooling system. The frames 41 may be structurally linked to the dry cooler stacks 50 to provide additional stability to the cooling assembly 100.
As shown in
In this embodiment, as shown in
Furthermore, in this embodiment, the heat exchanger panel 16 of each of the dry coolers 10 in a third level L3 of each dry cooler stack 50, above the second level L2, extends along a plane P3 (
Fluid to be circulated through the heat exchanger panels 16 of the dry coolers 10 is routed to and from the heat exchanger panels 16 via piping 15 (
In this embodiment, each dry cooler stack 50 includes a plurality of stackable units 35 which are stackable atop one another to form the dry cooler stack 50. Each stackable unit 35 includes two levels LN of the dry coolers 10 (i.e., a lower row of dry coolers 10 and an upper row of dry coolers 10). More specifically, as will be described in more detail below, each stackable unit 35 includes a main frame 40 and two dry cooler assemblies 60 (each including four of the dry coolers 10) mounted to the main frame 40.
With reference to
Middle vertical members 62 extend vertically and are spaced equidistantly from longitudinally opposite ones of the corner vertical members 56. The middle vertical members 62 interconnect respective ones of the lower and upper longitudinal members 42, 44 at a midlength (i.e., half the length) thereof. Plate connectors 66 are provided at the junctions between a respective one of the middle vertical members 62, an upper middle member 67 (parallel to the upper end members 48 and interconnecting the upper longitudinal members 44) and the upper longitudinal members 44. In this example, upper diagonal members 54 extend from one of the corner members 58 to a given one of the junctions between a respective one of the middle vertical members 62, the upper middle member 67 and the upper longitudinal members 44.
A middle lower longitudinal member 45, parallel to the lower longitudinal members 42, extends between and interconnects the opposite lower end members 46 at a midlength thereof. Two lower middle members 47, parallel to the lower end members 46, extend transversally to the middle lower longitudinal member 45 and interconnect the middle lower longitudinal member 45 to respective ones of the lower longitudinal members 42. Upwardly extending diagonal members 64 interconnect the middle lower longitudinal member 45 with the upper junctions of the main frame 40 (i.e., at the junctions between respective ones of the upper longitudinal members 44 with the corner vertical members 56 as well as with the middle vertical members 62).
Horizontal support members 65 extend transversally to the lower and upper longitudinal members 42, 44 and are secured to a respective pair of the corner vertical members 56. The horizontal support members 65 are provided with clamps 55 for securing the piping 15 to the main frame 40.
The main frame 40 also has connector members 70 that extend from one of the lower longitudinal members 42 to an opposite one of the lower longitudinal members 42. The connector members 70 are affixed to the lower longitudinal members 45 and to the middle lower longitudinal member 45 (e.g., welded thereto). As will be described in more detail below, the connector members 70 are configured for receiving the dry cooler assemblies 60. In this embodiment, each of the connector members 70 is elongated and has a cross-sectional C-shape such that the connector member 70 forms a channel.
The main frame 40, and thus the stackable unit 35, is configured sized to be suitable for transport. As such, in this embodiment, a length L of the main frame 40 (which defines the length of the stackable unit 35) is approximately 20 feet (6.1 meters). The main frame 40 of each stackable unit 35 is thus sized to fit in a standard sized 20-feet container and on a trailer. The length of the stackable unit 35 may be different in other embodiments. For instance, in some embodiments, the length L of the main frame 40 (and thus of the stackable unit 35) may be between 15 and 20 feet (4.6 meters and 6.1 meters). The length of the stackable unit 35 may have any other suitable value in other embodiments.
With reference to
As shown in
The dry cooler assemblies 60 are slidably insertable into the main frame 40. That is, once the main frame 40 is assembled, the dry cooler assemblies 60 can be slid into place within the main frame 40. Notably, each of the dry cooler assemblies 60 can be lifted from two adjacent ones of the lifting members 78 and slid into engagement with the main frame 40 such that the lower lifting members 78 of the dry cooler assembly 60 engage the connector members 70. More particularly, the lifting members 78 are received within the channel formed by each of the connector members 70. The dry cooler assembly 60 is then slid within the main frame 40 until the dry cooler assembly 60 is in place. An abutment may be provided on the main frame 40 to define the intended position of the dry cooler assembly 60. The lower lifting members 78 of the dry cooler assembly 60 are then secured to the connector members 70 (e.g., bolted thereto).
In order to install the cooling assembly 100 on the support surface 204, first, the bottommost stackable unit 35 of each of the dry cooler stacks 50 is affixed to the support surface 204. To that end, in this embodiment, with reference to
With reference to
With reference to
The anchoring members 105, 106 are affixed to the support surface 204 by fastening the anchoring members 105, 106 to the support surface via holes provided in their respective lower and upper horizontal flanges 120, 122, 130, 132. In this example, the anchoring members 105, 106 are bolted to the support surface 204 by providing bolts that traverse the openings in the lower and upper horizontal flanges 120, 122, 130, 132 of the anchoring members 105, 106. As shown in
Once the anchoring members 105, 106 are affixed in place, the bottommost stackable unit 35 of each of the dry cooler stacks 50 is positioned atop its respective set of anchoring members 105, 106 and secured to the anchoring members 105, 106. In the case of the anchoring member 105, the top portion 125 is inserted into a corresponding one of the lower corner members 58 of the main frame 40 in its unlocked position and then the lever 128 is moved to cause the top portion 125 to rotate into its locked position. As for the anchoring member 106, the main frame 40 is fastened (e.g., bolted) to the flanges 130, 132 of the anchoring member 106 via the openings 134 provided in the flange 130 to that effect.
The anchoring members 105, 106 each have a height of approximately 30 cm to elevate the bottommost stackable units 35. This allows the piping 15 to run under the dry cooler stacks 50.
With the bottommost stackable units 35 of the dry cooler stacks 50 anchored in place, the other stackable units 35 can then be stacked atop the bottommost stackable units 35. In order to securely stack the stackable units 35 atop one another, a plurality of securing devices 110 are provided. As shown in
Prior to stacking a given one of the stackable units 35 atop another, the securing devices 110 are first affixed to the main frame 40 of the “bottom” stackable unit 35. In particular, with reference to
The “top” stackable unit 35 is then lifted (by a forklift or other suitable work vehicle) and stacked atop the bottom stackable unit 35 such that the top portion 114 of each of the securing devices 10 is received in the opening 59 of the lower corner members 58 and that the main frame 40 of the top stackable unit 35 is supported by the spacer 117. The lever 116 is then actuated to cause the top portion 114 to rotate into its locked position, thus securing the top stackable unit 35 to the bottom stackable unit 35. The main frame 40 may also be bolted to the spacer 117.
An alternative embodiment of the stackable unit 35 is shown in
The main frame 640 of the stackable unit 635 has upper diagonal members 654 that interconnect a given one of the corner members 658 at opposite ends of the main frame 640 to a sleeve member 679 connected to an upper middle member 667. More specifically, the sleeve member 679 is disposed at midlength of the upper middle member 667. Furthermore, corner members 658 of the main frame 640 are configured differently than corner members 58 described above. Notably, as shown in
In addition, the various members of the main frame 640 are flanged at their end portions such as to be removably fastenable (e.g., with bolts) to other members of the main frame 640. This makes the main frame 640 demountable which may further facilitate its transport.
As shown in
Furthermore, as best shown in
In this alternative embodiment, as shown in
It is contemplated that various characteristics of the stackable unit 635, including those of its main frame 640 and dry cooler assemblies 660, could be integrated into the stackable unit 35 described above and vice-versa. For example, the dry cooler assemblies 60 could include the atomizer unit 96.
In a variant of the cooling assembly, as shown in
As shown in
Each of the stackable units 235 includes a plurality of dry cooler assemblies 260. More particularly, in this example, each of the stackable units 235 includes four dry cooler assemblies 260. Each dry cooler assembly 260 includes two laterally-adjacent ones of the dry coolers 10. The dry cooler assemblies 260 are slidalby insertable into the frame 240 in a manner similar to that described above with respect to dry cooler assemblies 60.
The dry cooler assemblies described above may be configured differently. For instance,
In this embodiment, the dry cooler assembly 1010 includes four dry coolers 1012, each defining an enclosed space within which air is pulled. Notably, as shown in
In this embodiment, the dry cooler assembly 1010 is configured to be “upright” such that the fan rotation axis FA* of each fan 1018 extends generally vertically (i.e., within 20° of a vertical orientation) relative to a support surface on which the dry cooler assembly 1010 is supported. As such, in this embodiment, the frame 1013 is configured to support the dry cooler assembly 1010 on a support surface (e.g., the surface of a roof). To that end, the frame 1013 has two legs 1030 laterally spaced apart from one another and which support the dry cooler assembly 1010 on the support surface. Each of the legs 1030 extends from a first end 1043 to a second end 1045 and has opposite end portions 1034 and a central portion 1039 between the end portions 1034. In this embodiment, the end portions 1034 of each of the legs 1030 has a U-shape cross-section while the central portion 1037 has a generally planar configuration forming a wall 1047 that extends along a plane extending vertically and parallel to the legs 1030. In this example, as shown in
Interconnecting the legs 1030 is a lower transversal member 1035 which extends laterally (i.e., transversally to the legs 1030). In this embodiment, the lower transversal member 1035 is centered between the ends 1043, 1045 of each of the legs 1030 and is thus connected to the central portion 1037 of each of the legs 1030. More specifically, in this example, the wall 1047 of each of the legs 1030 has a cut-out 1039 configured to support therein part of the lower transversal member 1030. To that end, the cut-out 1039 has a shape and dimensions similar to that of the lower transversal member 1035.
A pair of bracing members 1032 also extend laterally (i.e., parallel to and spaced apart from the lower transversal member 1035) to interconnect the legs 1030. More specifically, the end portions 1034 of each of the legs 1030 have a rectangular groove 1042 for receiving a respective one of the bracing members 1032. The bracing members 1032 may be connected to the legs 1030 in any suitable way. In this example, the bracing members 1032 are fastened (e.g., welded) to the legs 1030. The bracing members 1032 are positioned such that the lower transversal member 1035 is disposed between the bracing members 1032. The bracing members 1032 may be used to lift the dry cooler assembly 1010 via a forklift or other work vehicle, with the forks thereof being engaged within the cavity of each of the bracing members 1032.
A plurality of angular members 1052 are located between the legs 1030 and, as will be described in more detail below, are configured to support the heat exchanger panels 1016 of the dry cooler assembly 1010. In this embodiment, four angular members 1052 are provided, with each angular member 1052 being disposed between a respective one of the bracing members 1032 and the lower transversal member 1035 such that two of the angular members 1052 are located on one side of the lower transversal member 1035 while the other two angular members 1052 are located on the opposite side of the lower transversal member 1035. Moreover, in this embodiment, each of the angular members 1052 is connected to a respective one of the legs 1030 and to the lower transversal member 1035. It is contemplated that, in alternative embodiments, the angular members 1052 could be connected solely to the lower transversal member 1035.
The angular members 1052 have an angular configuration to conform to an angular shape of the lower ends 1055 of the heat exchanger panels 1016. Notably, each angular member 1052 includes two upwardly oriented faces 1053, 1056 that are transversal (e.g., perpendicular) to one another and converge at a junction 1058. In this embodiment, the angular member 1052 is a bent component such that the junction 1058 is a bend in the angular member 1052. The angular configuration of the angular members 1052 for conforming to an angular shape of the lower ends 1055 of the heat exchanger panels 1016.
The frame 1013 also has three upstanding members 1036 laterally spaced apart from one another and extending upwardly (e.g., vertically) from the lower transversal member 1035. Each of the upstanding members 1036 extends from a lower end portion 1050, that is connected to the lower transversal member 1035, to an upper end portion 1051. The upstanding members 1036 can be connected to the lower transversal member 1035 in any suitable way. In this embodiment, fasteners (e.g., bolts) fasten a flange 1041 at the lower end portion 1050 of each of the upstanding members 36 to the lower transversal member 1035. An upper transversal member 1038, disposed above the lower transversal member 1035, extends laterally (i.e., parallel to the lower transversal member 1035) to connect the upstanding members 1036 at their upper end portions 1051. The upper transversal member 1038 is connected to the upstanding members 1036 in any suitable way (e.g., welded).
Three upper retaining members 1040 extend transversally to the upper transversal member 1038 and parallel to the legs 1030. The upper retaining members 1040 are laterally spaced apart from one another and are connected to the upper transversal member 1038. More specifically, an underside of each of the upper retaining members 1040 has a cut-out of an appropriate shape and size for receiving part of the upper transversal member 1038.
In this embodiment, the lower transversal member 1035, the upstanding members 1036, the upper transversal member 1038 and the upper retaining members 1040 are elongated tubular members, defining an interior space therein. This may allow the frame 1013 to support a greater load than if the members were made of sheet metal as is typically the case in conventional dry cooler assemblies.
The dry cooler assembly 1010 also includes panels affixed to the frame 1013 and enclosing an interior space of each of the dry coolers 1012. While the panels are not shown in
The upper end 1057 of each of the heat exchanger panels 1016 is connected to two adjacent ones of the upper retaining members 1040. In this example, the upper end 1057 of each of the heat exchanger panels 1016 is fastened to the corresponding ones of the upper retaining members 1040 via fasteners (e.g., bolts). In this embodiment, laterally-adjacent ones of the heat exchanger panels 1016 are connected at their lower ends 1055. Moreover, the lower end 1055 of each of the heat exchanger panels 1016 is supported by at least one of the angular members 1052 such that the lower end 1055 of each of the heat exchanger panels 1016 is disposed between the bracing members 1032. The lower end 1055 of each of the heat exchanger panels 1016 is fastened (e.g., bolted) to the angular members 1052.
This configuration of the dry cooler assembly 1010 may distribute a greater load on the upper end 1057 of the heat exchanger panel 1016. As such, other than the upstanding members 1036, the dry cooler assembly 1010 does not include vertical frame members to support the load of the dry cooler assembly 1010 as is typically found in conventional dry cooler assemblies. Thus, the dry cooler assembly 1010 may be lighter and consequently less expensive to produce than conventional dry cooler assemblies.
Moreover, the configuration of the dry cooler assembly 1010, notably lacking outer vertical support members to support the inclined heat exchanger panels 1016, may facilitate access to and removal of the heat exchanger panels 1016. For instance, a technician can remove the heat exchanger panels 1016 from outside of the dry cooler assembly 1010 without having to remove other panels or the fan assemblies 1015. That is, in order to remove any of the heat exchanger panels 1016, the technician unfastens the upper end 1057 of the heat exchanger panel 1016 from the corresponding retaining members 1040 and the lower end 1055 from the angular members 1052. The heat exchanger panel 1016 is unfastened from the adjacent heat exchanger panel 1016 if applicable and removed from the dry cooler assembly 1010.
It is contemplated that, in alternative embodiments, rather than having two laterally-adjacent ones of the heat exchanger panels 1016 (on each side of the lower transversal member 1035) secured to one another and/or the frame 1013, a single heat exchanger panel may be provided on each side of the lower transversal member 1035 such that laterally-adjacent ones of the fans 1018 pull air through the single heat exchanger panel.
While the dry cooler assembly 1010 is described and shown as being oriented such that the fan rotation axes FA* of the fans 1018 are generally vertical, it is contemplated that the dry cooler assembly 1010 could, in alternative embodiments, be oriented such that the fan rotation axes FA* are generally horizontal or otherwise substantially transversal to a vertical axis in the same manner as the dry cooler assembly 60 described above.
Furthermore, while the dry cooler assembly 1010 includes dry coolers, it is understood that a similar structure can be implemented for other types of heat exchanger assemblies (e.g., a condenser).
Modifications and improvements to the above-described implementations of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.
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