The present invention relates generally to containers, and, more particularly, to containers that lock together when stacked.
Rigid, thermoplastic food containers are generally known. Users often accumulate a large number of these containers in different sizes and shapes. When not in use, the containers are often stored haphazardly into drawers. In this case, the unused containers take up a great deal of room, and finding a matching base and cover in a disarranged drawer may be difficult. To avoid this, some users stack the containers in cabinets. While the bases of the containers usually nest and therefore take up less room than in a disorganized drawer, it may still be difficult to match a base with a cover. In addition, the covers may not stack and the covers may tend to topple down. When the containers are in use to store food, the containers are often stacked one on top of another in cabinets or in a refrigerator. These stacks may be precarious, and their fall may cause food to spill from the container. Many users would find it desirable if the containers, whether empty or in use, could be stored in a manner space efficient, less precarious, and more structurally rigid. The present invention has as a general aim to provide such containers.
In view of the foregoing, the present invention provides a container that can be locked into a stack of containers. A container cover locks onto the top of a container base to define a sealed area for storage. Additionally, the bottom of a second container base can be locked onto the top of the first container's cover. In this fashion, when closed containers are stacked, they form a locked stack that is more structurally rigid and therefore less precarious than a traditional, non-locked container stack.
When the containers are not in use, their bases can be formed into a nested stack, and their covers can be locked to one another to form a locked cover stack. The locked cover stack can be locked to either the top or bottom of the nested base stack to form a rigid stack.
In some embodiments, a cover can be turned upside down and its bottom face locked onto the bottom face of a base.
In some embodiments, the container cover includes a first closure portion and a first engagement portion, and the base includes a second closure portion and a second engagement portion. The first closure portion of the cover is sealingly engageable with the second closure portion of the base to define a substantially sealed, leak-proof, and re-sealable storage area for items such as food. The first engagement portion of the cover is engageable with the second engagement portion of a second base to form the beginnings of a locked container stack. The first closure portion of the cover is engageable with the first closure portion of a second cover to form a locked cover stack. In some embodiments, the cover includes a third engagement portion which engages with the third engagement portion of a second cover when forming a locked cover stack.
The covers and bases can be economically constructed from relatively thin-gauge plastic so that the user can either wash them after use or dispose of them with the view that their purchase price allows them to be used as a consumable good. The container can be readily manufactured, for example, with conventional thermoforming equipment. The cover can be made from a semi-transparent material to ensure satisfactory visibility of the container's contents. The container can be suitable for refrigerator, freezer, microwave, and machine dishwasher use.
The features of the present invention will become apparent to one of ordinary skill in the art upon reading the detailed description, in conjunction with the accompanying drawings, provided herein.
Turning to the drawings, wherein like reference numerals refer to like elements, a first embodiment of the present invention is illustrated in
The container cover 106 can include at least one gripping tab 114 to facilitate removal of the cover 106 from the container base 108. In some embodiments, the gripping tab 114 includes one or more cross-ribs or a textured surface to improve a user's grip on the tab 114.
In the sectional view of
The detailed views of
Turning to
The first closure portion 400 includes an inner wall 408, a retention bead 410, and an outer wall 412. The inner wall 408, the retention bead 410, and the outer wall 412 define a first sealing surface 414, which is part of the lower surface of the cover 110. The retention bead 410 can include rounded shoulders 416 and 418. The outer wall 412 extends between the retention bead 410 and a flange 420. The flange 420 can provide a convenient gripping surface to facilitate the removal of the cover 110 from the base 112.
As illustrated in
The first and second closure portions 400 and 404 can be configured to be slightly different in size to form an interference fit therebetween. The interference fit between the first and second closure portions 400 and 404 can provide a sealing engagement between the closure portions. As a result, when the two pieces are engaged, a positive seal can be formed between the first and second sealing surfaces 414 and 428 around the perimeters of the base 112 and of the cover 110.
The engagement of the first and second closure portions 400 and 404 may be accompanied by audible and/or tactile feedback indicating that the container is securely closed. The feedback may be provided by an interference fit and/or air displacement. Audible and/or tactile feedback may also occur in the cover-to-base engagement.
In the example of
The second engagement portion 406 of the base 108 is complementary to the first engagement portion 402 of the cover 110. In the example of
The first and second closure portions 400 and 404 and the first and second engagement portions 402 and 406 shown in
A second configuration of the present invention is illustrated in
In the example of
In
The stability of the storage stack 600 can be appreciated in the view of
The container cover 608 may have a central field 1000. The central field 1000 may include an embossed symbol such as a manufacturer's mark or may allow a user to attach a label or to write information, such as the date or user's name. When the central field 1000 includes a writeable area, that area could be of an opaque color which would receive a contrasting color from a writing instrument. The writeable area could be incorporated into the material for the container cover 608 or could be applied to that material by printing.
To form the second cover-to-cover engagement mechanism illustrated in
In the embodiment of
The container bases are shown nested in
As shown in
Referring to
In another embodiment, a third engagement portion of the cover as discussed above in relation to
The container can be reusable, but it can also be constructed cheaply enough that consumers see it as a disposable item, with replacement covers and bases available separately for retail sale. The base and the cover can be fabricated by thermoforming a clarified polypropylene homopolymer material. In another embodiment, the container may be fabricated by thermoforming a clarified random copolymer polypropylene material. Alternative plastic materials which would be suitable for fabricating the container by thermoforming include PS (polystyrene), CPET (crystalline polyethylene terephthalate), APET (amorphous polyethylene terephthalate), HDPE (high density polyethylene), PVC (polyvinyl chloride), PC (polycarbonate), and foamed polypropylene. The material used can be generally transparent to allow a user to view the contents of the container.
The container may include a visual indication of closure between the container cover and the container base. The visual indication may be a color change in the area where the container cover engages the container base. In one embodiment, the closure portion on the container cover may be a first color and the closure portion on the container base may be a second color. When the closure portions are engaged, the first and second colors produce a third color which is visible to the user to indicate that the container is sealed.
The container may include a rough exterior surface to reduce slipping and to improve grasping by the user, especially if the user's hands are wet or greasy.
The container may include a self-venting feature. The pressure in the sealed container may increase when the sealed container and contents are heated in a microwave oven. Thus, the container cover may include a self-venting mechanism which opens when the pressure in the container exceeds a predetermined value.
The container may be divided to separate foods in the container. A divider may be integral with the container or may be a separate component. Either the base only may include a divider or both the base and the cover may each include a divider. The divider located in the cover may only partially engage the divider in the base so as to provide splash protection, or it may fully engage the divider in the base to provide varying degrees of inter-compartmental leak resistance.
The container may include a strip indicating the temperature of the container and its contents.
The gripping tab can include a relieved portion that provides less interference contact with the base during the removal or engagement of the cover while still providing an adequate closure portion to maintain proper sealing of the container. The relieved portions of the gripping tab permit venting by allowing a portion of the cover to be unsealed from the base while still maintaining a seal around the remaining perimeter of the container. This feature is useful in microwave cooking where the cover prevents food from splattering onto the inside surface of the microwave while still allowing the container to vent. By using the gripping tab, less force is required to remove the cover from the base. This lower opening force also reduces the possibility of container failure from stress and fatigue. The lower opening force can improve the ability of the user to maintain control over the container components while removing the cover from the base and thus to reduce the possibility of spilling the contents stored in the container.
The use of the terms “a,” “an,” “the,” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise indicated.
While the invention is described herein in connection with certain preferred embodiments, there is no intent to limit the present invention to those embodiments. On the contrary, it is recognized that various changes and modifications to the described embodiments will be apparent to those skilled in the art upon reading the foregoing description, and that such changes and modifications may be made without departing from the spirit and scope of the present invention. Skilled artisans may employ such variations as appropriate, and the invention may be practiced otherwise than as specifically described herein. Accordingly, the intent is to cover all alternatives, modifications, and equivalents included within the spirit and scope of the invention. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
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