Stacked electrical connector for use with a filter insert

Information

  • Patent Grant
  • 6663423
  • Patent Number
    6,663,423
  • Date Filed
    Thursday, December 6, 2001
    22 years ago
  • Date Issued
    Tuesday, December 16, 2003
    20 years ago
Abstract
A stacked connector comprises a first receptacle in a first portion of the connector. A second receptacle is stacked on the first receptacle in the first portion of the connector. A group of first contacts is arranged in the first receptacle. A group of second contacts is arranged in the second receptacle. A second portion of the connector is arranged adjacent to the first and second receptacles and includes a recess extending across the first and second receptacles for receiving an insert containing at least one filtering circuit element. The groups of first and second contacts have extensions extending into the second portion of the connector, the extensions of the first and second contacts are arranged along one wall of the recess for connection to the insert. A group of third contacts is provided separate from the groups of first and second contacts. The group of third contacts is arranged along a different wall of the recess for connection to the insert and for connecting the stacked connector to circuitry external of the stacked connector and the insert.
Description




FIELD OF THE INVENTION




The present invention relates to stacked electrical connectors and more particularly, to stacked electrical connectors in which a noise filter may be incorporated.




BACKGROUND OF THE INVENTION




In electronic devices containing stacked connectors, various types of filters are used to reduce or eliminate noise. Such filters may include a three terminal capacitor or a common mode choke coil. A disadvantage in the use of such filters is that they may complicate the production of the circuit board. A need, therefore, has been perceived for providing a simple means of filtering noise in stacked connectors.




The use of an integral ferrite element for this purpose is proposed in Japanese Patent Publication 64-2273. This reference discloses a modular jack having a modular insert installed in a casing. The body of the insert is formed with ferrite, and on one side of the insert body insert holes are formed for introducing connecting lines to be connected to respective contact springs. While this reference would appear to simplify the apparatus used for noise filtering in modular jacks, a need for further increasing the compactness of such modular jacks with integral filtering elements existed.




U.S. Pat. No. 5,456,619 discloses a filtered modular jack assembly having an outer insulative housing with open front and rear sides. A ferrite filtering element is positioned adjacent the rear end, and an elongated insulative insert is superimposed over the ferrite element. The insulative insert is fixed to the housing.




U.S. Pat. No. 6,319,064 is directed to a modular jack assembly which includes an outer insulative housing. This assembly also includes an insulative insert and an electronic filtering component mounted in a recess in the rear section of the insulative insert, which is adapted to be easily and compactly mounted in the jack.




Connector receptacles which are adapted to be mounted on a PWB are well known in the art. The universal serial bus (USB) connector, for example, is used in many computer and computer peripheral applications to provide for easy connection of the peripherals to computer devices. The USB connection is expected to become increasingly popular as it provides for numerous connections to the computer device without exhausting limited computer device resources. In addition, the USB connector is an excellent solution for attaching peripheral devices to portable computing devices such as notebooks. Accordingly, many computers now include two or more USB receptacles.




In the conventional USB connector there is essentially an insulative member which houses a plurality of contacts which extend horizontally then vertically to engage the PWB. A conductive shield has an upper wall which is superimposed over the horizontal section of the insulated insert. The conductive shield also has a lower wall adjacent the PWB, and the upper and lower walls are connected with the vertical side walls to form a plug receiving cavity.




U.S. Provisional Application Serial No. 60/147,830 (Attorney's Docket No. BERG-2529/C2409 US) is directed to an electrical connector system having a housing including a plurality of receiving spaces each adapted to receive a complementary electrical connector. The electrical connector system includes a plurality of contacts arranged in groups corresponding to a respective one of the receiving spaces and a common filter element connected to contacts in each of the groups. The connector also includes an outer shield that generally surrounds the housing and grounding contacts to create an electrical connection between the conductive outer shield and the plug element when inserted therein. In accordance with a feature of this application, the electrical connector system may be configured as a double deck receptacle.




U.S. Pat. Nos. 5,037,330, 5,167,531, 5,637,015 and 5,797,770 are illustrative of prior patents relating to stacked or double decked connectors.




The patents and patent applications set forth above are specifically intended to be incorporated by reference herein.




Commercially available modular connector systems with integrated magnetic filtering components are sold under the NETJACK® trademark by FCI Framatone Group. These connectors include magnetic components and enhanced electrical shielding which are important for EMI suppression. The magnetic components can include common mode chokes, isolation transformers, and other known filtering circuit elements.




While modular connector systems with integrated filter circuits are known there is a need for stacked connectors wherein the connectors are one on top of the other and have an expanded filter circuit insert capable of housing an appropriate number of filtering circuit elements. Due to the stacked nature of such connectors it is difficult to use a large insert which can include enough filtering circuit elements therein.




SUMMARY OF THE INVENTION




The present invention is directed to a stacked connector comprising a first receptacle in a first portion of the connector and a second receptacle stacked on the first receptacle in the first portion of the connector. A group of first contacts is arranged in the first receptacle and a group of second contacts is arranged in the second receptacle. A second portion of the connector is arranged adjacent to the first and second receptacles and includes a recess extending behind the first and second receptacles for receiving an insert containing at least one filtering circuit element. The groups of first and second contacts have extensions which extend into the second portion of the connector. The extensions of the first and second contacts are arranged along one wall of the recess for connection to the insert. A group of third contacts is arranged separately from the groups of first and second contacts along a different wall of the recess for connection to the insert and for connecting the stacked connector to circuitry external of the stacked connector and the insert.




In a preferred embodiment the first portion of the connector comprises a front portion of the connector and the second portion of the connector comprises a rear portion of the connector behind the front portion. The connector includes a top portion and a bottom portion, with the first receptacle being located in the bottom portion and the second receptacle being located in the top portion. The extensions of the first and second contacts are arranged in the top portion of the connector and the third contacts are arranged in the bottom portion of the connector. Most preferably the extensions of the first and second contacts are arranged in a row along the wall with the extensions of the first contacts alternating in the row with the extensions of the second contacts.




In a preferred embodiment the second contacts are arranged in the second receptacle above the first contacts in the first receptacle and corresponding first and second contacts of the receptacles are aligned in a given plane. Preferably the first and second contacts have a given width in the receptacles and a narrower width in the extensions of the contacts. The extensions of the first contacts are arranged toward one side of the first or second contacts and the extensions of the second contacts are arranged toward an opposing side of the first or second contacts. This permits the extensions of the first and second contacts to extend substantially parallel to one another to the wall of the recess without interference.




In a further preferred embodiment a first portion of the group of third contacts is arrange in a single row in the recess along the different wall, and a second portion of the third group of contacts is arranged in at least two substantially parallel rows for connection externally of the connector, the first portion of the third group of contacts being adapted for connection to the insert and the second portion of the third group of contacts being adapted for connection to external circuitry The contacts for external connection are arranged in a first row corresponding to the contacts in the first receptacle and a second row corresponding to the contacts in the second receptacle. Each of the contacts for external connection in the first row is preferably arranged in a common plane with a corresponding contact for external connection in the second row. The third contacts for external connection in one of the first or second rows of contacts for external connection may include a bend portion intermediate the first and second portions of the third contacts, which permits the contacts in the one of the rows to transition from a single row of third contacts at the first portion thereof to the substantially parallel rows of the third contacts at the second portion thereof. Preferably corresponding contacts in one row of the third contacts are arranged in a common plane with the corresponding contacts in the other row of third contacts.




In the most preferred embodiment a filter insert is provided in the recess, which is electrically connected between the extensions of the first and second contacts in the recess and the first portions of the third contacts in the recess, which are to be utilized in circuitry connected by the connector.




It is the aim of this invention to have an improved stacked connector for use with a filtering circuit insert.




It is a further aim of this invention to provide such a connector with an enlarged recess which permits a large filtering circuit insert to be utilized.




These and other aims will become apparent from the following description and drawings.




The foregoing summary, as well as the following detailed description of the preferred embodiments, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings an embodiment that is presently preferred, in which like references numerals represent similar parts throughout the several views of the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The stacked connector assembly of the present invention is further described with reference to the accompanying drawings in which:





FIG. 1

is a front schematic view of a stacked connector representing a preferred embodiment of the present invention;





FIG. 2

is a perspective view of the stacked connector shown in

FIG. 1

viewed from the rear, with the rear shield or cover bent upward;





FIG. 3

is an exploded perspective view of the stacked connector of

FIG. 1

viewed from the rear, with the shield or cover removed;





FIG. 4

is a rear view of the filter insert of FIG.


3


.





FIG. 5

is a partial cross sectional view through


5





5


in

FIG. 2

;





FIG. 6

is a partial cross sectional view through


6





6


in

FIG. 2

;





FIG. 7

is a perspective view of a contact and its extension for use in the bottom receptacle of the stacked connector of

FIG. 1

;





FIG. 8

is a perspective view of a contact and its extension for use in the top receptacle of the stacked connector of

FIG. 1

;





FIG. 9

is a partial perspective view of the rows of contacts for connection to circuitry external of the connector of

FIG. 1

viewed from the bottom of the connector;





FIG. 10

is a perspective view of a contact for use in the forward row of contacts shown in

FIG. 9

;





FIG. 11

is a perspective view of a contact for use in the rearward row of contacts shown in

FIG. 9

;





FIG. 12

is circuit diagram for an exemplary embodiment of a filtering insert for use in the stacked connector of this invention;





FIG. 13

is circuit diagram for a further exemplary embodiment of a filtering insert for use in the stacked connector of this invention;





FIG. 14

is circuit diagram for a still further exemplary embodiment of a filtering insert for use in the stacked connector of this invention;











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




While the present invention will hereinafter be described in connection with a preferred embodiment thereof, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.




Referring to

FIGS. 1 and 2

the present invention is directed to an electrical connector system


10


having a housing


12


including a plurality of receiving spaces or receptacles


14


and


16


each adapted to receive a complementary electrical connector (not shown). The electrical connector system


10


includes a plurality of contacts


18


arranged in first and second groups


20


and


22


corresponding to a respective one of the receptacles


14


or


16


and a common filter element or insert


24


connected to contacts


18


in each of the groups


20


and


22


. The connector


10


also includes an outer shield


26


that generally surrounds the housing


12


and has grounding contacts


28


to create an electrical connection between the conductive outer shield


26


and the plug element (not shown) when inserted therein.




While the drawings display a double deck USB connector system


10


, the present invention could be used with any type of electrical connector. While each receptacle is shown with four contacts


18


in a group


20


or


22


the invention can be employed with any desired number of contacts


18


in a group. Similarly, while two receptacles


14


and


16


are shown, the invention can be employed with any desired number of stacked receptacles.




Double deck receptacle


10


includes a conductive shield


26


. Preferably stamped from a single sheet of suitable conductive material, shield


26


includes a front wall


30


, a top wall


32


, bottom wall


34


, opposed lateral walls


36


and


38


, and a rear wall


40


. The front wall


30


defines a plurality of receiving spaces


14


and


16


each of which can receive a plug (not shown). The opposed lateral walls


36


and


38


each have longitudinal springs


28


bent so as to extend into the receptacle


14


or


16


opening to bear against a corresponding shield (not shown) on the plug (not shown). The bottom wall


34


also includes longitudinal springs


28


that bear against the plug shield for the same purpose. The conductive shield


26


is equipped with tabs


42


that are used to secure the shield


26


on the housing


12


. Tabs


42


also act as stand-offs to position the connector


10


relative to a PWB (not shown). Hold downs


44


aid in mounting and positioning the connector


10


with respect to the PWB. Please note that in

FIGS. 5 and 6

the rear hold downs are omitted for clarity.




As illustrated in

FIGS. 1 and 5

, grounding contacts


28


′ extend into the receiving spaces


14


and


16


from the front wall


30


of the shield


26


to provide a further electrical connection between the conductive shield


26


of the connector


10


and the shielding of a plug when inserted therein. The grounding contacts


28


and


28


′ are formed from the conductive shield


26


and are provided to reduce electromagnetic interference.




As shown in

FIGS. 1 through 6

, the insulative housing


12


has a rear section


46


with flanges


48


and


50


that extend forwardly therefrom. The upper


50


and lower


48


flanges include front edges


52


and


54


. The upper and lower flanges


50


and


48


carry contacts


18


. Contacts


18


may be signal contacts, a power signal, or a ground contact in various combinations as desired in accordance with a particular application. Also as illustrated, a middle flange


56


extends from the insulative member


12


to separate receptacle openings


14


,


16


.




Referring particularly to

FIGS. 5

to


8


, the contacts


18


each include a first section


58


extending in a direction generally parallel to the flanges


48


or


50


and have a forward terminal end


60


that is engaged by the front contact retaining lip


62


of the respective flange


48


or


50


. This first section


58


also includes a convex bend


64


which extends beneath the lip


62


. The contacts


18


also include an extended section


66


or


68


which extends into a portion of the housing


12


defining a recess


70


for receiving a filter circuit insert module


72


. The contacts


18


may be supported in the housing


12


by any desired conventional means. For example, the housing


12


can be molded about the contacts


18


at a point along the first section


58


or the extended section


66


or


68


or they may be held in slots in the housing as described in the patents and applications set forth in the Background, which have incorporated by reference herein.




Referring again to

FIGS. 1-6

, the housing


12


is preferably constructed of a thermoplastic polymer having suitable insulative properties and the exterior shielding is preferably metallic. Within the walls


30


to


40


is a first portion


78


or forward open end having the receptacles


14


and


16


and a second portion


80


or rear open end defining a recess


70


for receiving the filtering circuit element or module


72


. Projecting upwardly from the bottom wall


34


in this interior section there is a medial wall generally shown at numeral


82


which separates the first portion


78


of the connector


10


from the second portion


80


. The medial wall


82


has a rear side


84


and a front side shown generally at numeral


86


. The contacts


18


are supported as described above within the medial wall


82


. The top wall


88


, bottom wall


90


and opposing lateral walls


92


and


94


of recess


70


extend rearwardly from the rear side


84


of the medial wall to form a generally rectilinear opening for receiving the insert


24


. The opening defined by the recess


70


may have any desired shape and it is shown as rectilinear solely by way of example. It could have curved walls. It could be circular or some other curvilinear shape. It could be non-symmetrical so that the corresponding insert


24


can be placed in the recess


70


in only one orientation. Extending downwardly from the bottom wall


90


of the recess


70


there are terminals


96


and


98


.




Referring now to

FIGS. 1 through 11

the structure and arrangement of the contacts


16


and terminals


96


and


98


will be discussed in greater detail. The present invention is directed to a stacked connector


10


comprising a first receptacle


14


in a first portion


74


of the connector


10


and a second receptacle


16


stacked on the first receptacle


14


in the first portion of the connector


10


. A group


20


of first contacts


18


is arranged in the first receptacle


14


and a group


22


of second contacts


18


is arranged in the second receptacle


16


. A second portion


76


of the connector


10


is arranged adjacent to the first


14


and second


16


receptacles and includes the recess


70


, which extends behind the first


14


and second


16


receptacles for receiving an insert


24


containing at least one filtering circuit element which will be described in greater detail later. The groups


20


and


22


of first and second contacts


18


have extensions


66


and


68


, which extend into the second portion


78


of the connector


10


. The extensions


66


and


66


of the first and second groups


20


and


22


of contacts


18


are arranged along the top wall


88


of the recess


70


, preferably in single file fashion, for connection to the insert


24


.




As shown in

FIGS. 3

,


5


and


7


the lower group


22


of contacts


18


include a first section


58


which extends into the receptacle


14


and is supported by the flange


48


and the medial wall


82


. The extended section


66


of these contacts


18


first bends upwardly in the recess


70


until it generally reaches the top wall


88


and then it bends rearward along the top wall


88


of the recess


70


to form a first row


100


of contacts


18


for electrical connection as desired to the insert


24


. As shown in

FIGS. 3

,


6


and


8


the upper group


20


of contacts


18


also include a first section


58


which extends into the receptacle


16


and is supported by the flange


50


and the medial wall


82


. The extended section of these contacts


18


go generally straight into the recess


70


along the wall


88


to form part of the first row


100


of contacts


18


. In the first row


100


of contacts


18


the contacts from groups


20


and


22


alternate or are staggered within the row.




As shown in

FIG. 1

, in a particularly preferred embodiment the second group


22


of contacts


18


are arranged in the second receptacle


16


above the first group


20


of contacts


18


in the first receptacle and corresponding first group


20


and second group


22


of contacts


18


within the receptacles are aligned in a given plane. For example, contact


18


′ in the second group


22


is arranged directly above contact


18


Δ in the first group


20


so that they lie in a common plane. As shown best in

FIGS. 7 and 8

, preferably the contacts


18


have a given width W


1


in their contactor section


58


and a narrower width W


2


in their extension sections


66


or


68


. The extension sections


68


of the first group


20


of contacts


18


are arranged along one side


102


of contacts


18


. The extension sections


66


of the second group


22


of contacts


18


are arranged along an opposing side


104


of the contacts


18


. This permits the extensions


68


or


66


of the respective first and second groups


20


or


22


of contacts


18


to extend substantially parallel to one another along the wall


88


of the recess without interference or electrical shorting. The present invention, however, contemplates that other methods of arranging the extensions


66


,


68


of contacts


18


into single file could be used.




As shown in

FIGS. 2

,


3


,


5


,


6


,


9


,


10


and


11


a third group


106


of contacts


96


and


98


is arranged separately from the first


20


and second


22


groups of contacts


18


along a different wall


90


of the recess


70


for connection to the insert


24


and for connecting the stacked connector


10


to circuitry (not shown) external of the stacked connector


10


and the insert


24


. The extensions of the first and second groups


20


and


22


of contacts


18


are arranged in the top portion of the connector


10


along the wall


88


and the third group


106


of contacts


96


and


98


are arranged in a row


108


in the bottom portion of the connector


10


along wall


90


. The contacts


96


and


98


preferably alternate within the row


108


. A first mating portion


110


of the contacts


96


and


98


are supported in slots


120


in the bottom wall


90


and are arranged as a single second row of contacts


96


and


98


in the recess


70


along the bottom wall


90


of the recess. The contacts


96


and


98


include a second, or mounting portion


112


which are arranged in at least two substantially parallel rows


114


and


116


for electrical connection externally of the connector


10


to a printed wiring board, (not shown). Although shown as through hole-type terminations, other types of terminations (e.g. surface mount) could be used.




The first portion


110


of the contacts


96


and


98


are adapted for electrical connection to the insert


24


and the second portions


112


are adapted for connection to external circuitry. The portions


112


for external connection arranged in the first row


114


correspond to the contacts


18


in the first receptacle


14


and the terminal portions


112


in the second row


116


corresponding to the contacts


18


in the second receptacle


16


. Each of the terminals


98


for external connection in the first row


114


is preferably arranged in a common plane with a corresponding terminal


96


for external connection in the second row


116


. In the embodiment shown the terminals


96


for external connection in the second row


116


may include a bend portion


118


intermediate the first and second portions


110


and


112


of the contacts


96


. This permits the contacts


96


in the second row


116


to transition from a single row of contacts at the first portion


110


thereof to the substantially parallel rows


114


and


116


of contacts


96


and


98


at the second portions


112


thereof.




As shown in

FIGS. 9

,


10


and


11


the first portion


110


of the contacts


96


arid


98


have a “C” shape for snapping into the slots


120


in the bottom wall


90


of the housing


12


. They are held in place by the projection


122


at the free end of the contact portion


110


such as by friction. In contacts


96


the opposing end of the “C” shaped portion


110


at the bend


118


first bends generally perpendicularly to the “C” shaped portion in the plane of that portion. It then bends generally perpendicularly again in a plane generally normal to the plane of the “C” shaped portion


110


. Finally it bends once again generally perpendicularly to the plane of the sc bend and extends as the terminal portion


112


in a plane generally parallel to the plane of the “C” shaped portion


110


. The bend in the terminals


96


moves those terminals in row


116


behind the terminals


98


in the row


114


so that each of the terminals


96


in row


116


are arranged in a common plane with a corresponding terminal


98


in the other row


114


. The terminal portions


112


of terminals


96


extend from the inner end of the “C” shaped portion


110


opposed to the free end thereof. The terminal portions


112


of the terminals


98


extend from the leg of the “C” shaped portion


110


rearward of the terminals


96


.




In the most preferred embodiment as shown in

FIGS. 2

,


3


and


4


a filter insert


24


is provided in the recess


70


, which is electrically connected between the extensions


66


and


68


of the first and second groups


20


and


22


of contacts


18


arranged in the row


100


at the top wall


88


of the recess and the first portions


110


of the contacts


96


and


98


in the row


108


at the bottom wall


90


of the recess


70


, which are to be utilized in the circuitry connected by the connector. The insert


24


has a series of slots


124


at its top wall


126


which are adapted to receive the contact extensions


66


and


68


in the row


100


at the top wall


88


of the recess


70


and a second series of slots


128


at its bottom wall


130


which are adapted to receive the first portions


110


of the contacts/terminals


96


and


98


in the row


108


at the bottom wall


90


of the recess.




A filter circuit element or elements


132


such as common mode chokes are supported within the insert


24


. Other filtering elements known to those skilled in the art such as inductive serial filters, differential filters, low pass capacitive filters and other magnetic filters may be used. Conductors such as wires shown generally as


134


extend from the filter circuit


132


into the top slots


124


and bottom slots


128


of the insert for connecting the filtering circuit elements to the contact extensions


66


and


68


and the contact portions


110


of the contact


96


and


98


. The connection between the wires


134


and the respective contacts


66


,


68


,


96


and


98


may be made by any desired means, as for example, soldering, brazing, welding or by mechanical spring contact. The insert


24


can comprise a potted module wherein a polymer is molded about the filter circuit elements or it can comprise a hollow insert as shown wherein the filter circuit elements are supported with the insert


24


. The insert


24


in addition to its top


126


and bottom


130


walls further includes opposing side walls


136


and


138


connecting the top and bottom walls. It further includes a rear wall


140


. In the embodiment shown the insert has a box shape made up of these walls


126


,


130


,


136


,


138


and


140


, however if desired it could be a fully enclosed box having a front wall (not shown). The filtering circuit elements can be supported within the insert


24


by any desired means.




It should be understood, the electrical circuit


132


is preferably a filter or the like, although it will be recognized that other electrical devices may be received in the insert


24


without departing from the spirit and scope of the present invention. For example, the electrical device may be a resistor or capacitor, a simple electronic circuit, an antenna, a complex integrated circuit, etc.




In particular, it is seen in

FIG. 2

that the outer shield


26


includes a rear wall


40


which when bent into place behind the insert


24


completes the connector


10


and holds the insert


24


in place. Importantly, the aforementioned ground shield


26


is fitted over the housing


12


and insert


24


so that the rear wall


40


covers the rear portion of each contact


66


,


68


,


96


and


98


. It should be understood, the shield


26


is grounded or is to be grounded, and therefore it should not touch those contacts. The rear panel


40


of the shield


26


is preferably spaced from the rear portion of the housing


12


by a distance of about 1 mm, although greater spacing may be employed without departing from the spirit and scope of the present invention.




Referring now to

FIGS. 12

,


13


and


14


a brief description of exemplary filtering circuit diagrams that can be used within the insert


24


of a double deck universal serial bus connector will be described by way of example. There are, in general, three types of electrical diagrams represented in these Figs.





FIG. 12

illustrates a filtering circuit


132


that contains a common mode choke


142


.

FIG. 13

shows a filtering circuit


132


′ containing common mode chokes


142


in combination with isolation transformers


144


.

FIG. 14

illustrates an electrical filtering circuit


132


″ that contains other components for signal conditioning and electromagnetic interference reduction. In each Figure “A” represents one receptacle (e.g.


14


), wile “B” represents the other receptacle (e.g.


16


). Therefore, “A


1


”, “A


2


,” “A


3


” and “A


4


” represent the group (e.g.


20


) of contacts


18


in one receptacle. Likewise, “B


1


”, “B


2


”, “B


3


” and “B


4


” represent the group (e.g.


22


) of contacts


18


in the other receptacle.




The purposes of all the filtering circuits


132


,


132


′ and


132


″ shown are: to reduce EMI (electromagnetic interference) and improve product safety and signal quality. The electrical and magnetic components are used to connect upper and lower portions of an exemplary double deck USB connector


10


to a printed circuit board (PCB). The electrical components can be used to achieve the stated purpose in both single-ended and differential transmission modes. Since the differential transmission is more common the following discussion focuses on the differential transmission applications. In a differential transmission mode a useful signal is transmitted using 2 wires (pair).




In the electrical diagram of

FIG. 12

the EMI is reduced by introducing the serial impedance to a time variable signal. If a differential pair in the electrical circuit


132


is selected as A


2


and B


2


, then the wires are twisted together and threaded through a common inductor forming a common mode choke


142


. In such an arrangement the signal represented as a differential between voltages on the individual wires is not affected, but a common mode or parasitic voltage is attenuated proportionally to the properties of the common mode choke (magnetic permeability, number of turns and so on). The filtering circuit


132


provides inexpensive means to reduce EMI and is easily included in the insert


24


.




The filtering circuit


132


′ of

FIG. 13

provides a transformer


144


that isolates input (cable) from output (solder tails). This transformer


144


separates the dangerous high speed pulses that may damage equipment or become a safety risk to the user (lightning or ESD electrostatic discharge). In addition the transformer


144


is a low pass filter, i.e. the voltage changes on one transformer winding induce the corresponding voltage changes on another winding. However due to inductive properties the high frequency harmonics are attenuated by the transformer. The transformer


144


is also used simply to regulate the signal voltages as needed for signal processing. In some cases the transformers


144


are used to go from a signal ended (duplex) to a differential signaling.




The filtering circuit


132


Δ of

FIG. 14

similar to

FIG. 13

with an important difference that the circuit


132


Δ contains additional components or circuit elements. In the configuration shown resistors


146


are connected to central tabs


148


of the transformers


144


′, and also all cable inputs are connected to a common ground through a high voltage capacitor


150


. The impedance of such a circuit


132


Δ is close to the impedance of the input cable so the reflections that are caused by impedance mismatch are reduced. In addition to that, the input wires


4


-


8


not used for signal transmission are terminated (connected to the ground), so that any voltage mode on these wires is prevented from radiating. The high voltage capacitors


150


isolate sensitive equipment from the discharges that may affect equipment through common ground.




The filtering circuits


132


, etc. presented in

FIGS. 12-14

are merely illustrative and various other filtering circuit elements or other circuit designs could be employed in the insert


24


. The enlarged size of the insert


24


in accordance with this invention permits a larger number of circuit elements to be included in the insert circuitry, which provides a substantial improvement over prior approaches. The values for the various elements illustrated in

FIGS. 12-14

may be selected as desired in accordance with conventional practice.




While the present invention has been described in connection with the embodiments of the various figures, it is to be understood that other similar embodiments may be used or modifications and additions, may be made to the described embodiment for performing the same function of the present invention without deviating therefrom. Therefore, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the appended claims.



Claims
  • 1. In a double deck electrical connector with contacts having mating sections arranged in stacked rows to engage corresponding mating connectors and mounting sections arranged in adjacent rows to engage a substrate, wherein the improvement comprises all of said mating sections having extensions extending therefrom, all of said extensions being arranged in a first line and said mounting sections having first portions arranged in a second line spaced from said first line, wherein said extensions and said first portions are located opposite each other and form a receiving area therebetween, wherein the receiving area is sized and shaped to receive a freely removable electronic component insert in the receiving area, wherein the insert is supported by the extensions, and wherein said first portions and extensions are adapted to make direct electrical connection with conductors of the insert along side edges of the insert when the insert is inserted into the receiving area.
  • 2. An electrical connector comprising:a housing adapted to removably receive a plurality of mating electrical connectors therein, wherein the housing comprises mating connector receiving areas for receiving the mating electrical connectors, and wherein at least two of the receiving areas are at least partially vertically offset relative to each other; electrical contacts connected to the housing, the electrical contacts including first ones of the contacts and different second ones of the contacts, wherein the first contacts comprise first contact sections and extensions, wherein the first contact sections include a first group of the first contact sections located in a first one of the at least two receiving areas and a second group of the first contact sections located in a second one of the at least two receiving areas, and wherein the first contact sections are adapted to make removable connections with the mating electrical connectors, and wherein the second contacts comprise first portions and mounting portions, wherein the mounting portions are adapted to connect the second contacts to a printed wiring board; and an electrical circuit insert located in the housing, wherein the electrical circuit insert is located between and electrically couples the extensions of the first contacts with the first portions of the second contacts, wherein the extensions of a majority of the first contacts are located along a single general horizontal connection line and connected with the electrical circuit.
  • 3. An electrical connector as in claim 2 wherein the extensions extend along at least one side edge of the electrical circuit insert and make electrical connection thereat.
  • 4. An electrical connector as in claim 3 wherein the first portions of the second contacts contact a bottom side edge of the electrical circuit insert and make electrical connection thereat.
  • 5. An electrical connector comprising:a housing adapted to removably receive a plurality of mating electrical connectors therein, the housing forming two stacked plug connector receiving areas; electrical contacts connected to the housing, the electrical contacts comprising a plurality of plug connection contacts and a plurality of printed wiring board connection contacts, wherein the plug connection contacts comprise a first group with first sections that extend into a first one of the plug connector receiving areas and a second group with first sections that extend into a second one of the plug connector receiving areas, wherein the plug connection contacts comprise extensions, wherein the printed wiring board connection contacts are spaced from the plug connection contacts and each comprise a first portion and a second portion, and wherein the second portion is adapted to connect to a printed wiring board; and an electrical circuit insert connected to the housing, the insert comprising an electrical circuit and conductors extend from the electrical circuit, wherein the electrical circuit insert couples the plug connection contacts to the printed wiring board connection contacts with the conductors contacting the extensions at a side edge of the insert.
  • 6. An electrical connector as in claim 5 wherein the conductors are located in slots at the side edge of the insert.
Parent Case Info

This application is a Continuation of pending application Ser. No. 09/644,485, filed Aug. 23, 2000.

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Number Name Date Kind
5037330 Fulponi et al. Aug 1991 A
5167531 Broschard, III et al. Dec 1992 A
5456619 Belopolsky et al. Oct 1995 A
5587884 Raman Dec 1996 A
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5647767 Scheer et al. Jul 1997 A
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Foreign Referenced Citations (1)
Number Date Country
0849842 Jun 1998 EP
Continuations (1)
Number Date Country
Parent 09/644485 Aug 2000 US
Child 10/006026 US