The present invention relates to stacker cranes.
Stacker cranes transport articles by moving a travel vehicle along a travel rail and raising and lowering a vertically movable platform on which an article is placed. In conventional configurations, the travel vehicle is constructed by connecting the lower end portions of a pair of front and rear support posts via a connection frame, and connecting a support frame that supports wheels and drive means to each of the front face of the front-side support post and the rear face of the rear-side support post, so that the lower end portions of the support posts are connected by and supported on the connecting frame and the support frames (see JP 2003-212308A, for example).
When the stacker crane is long in the fore-and-aft direction, the range over which it moves becomes wide, and thus although it is preferable for the stacker crane to have a short fore-and-aft length, it was not possible to narrow the gap between the pair of front and rear support posts more than a set spacing that corresponds to the width of the spacing between storage racks to which articles are transferred. Accordingly, in order to shorten the fore-and-aft length of the stacker crane, it is possible for the lower ends of the support posts to be connected by and supported on the forward end portion or the rear end portion of the travel vehicle so as to shorten the fore-and-aft length of the travel vehicle. In the conventional configuration described above, however, the support frames are connected to the front face of the front support frame and to the rear face of the rear support frame, and the support frames and all of the drive means and travel wheels supported on the support frames are positioned either in front of or behind the support posts. This causes the front end portion and the rear end portion of the travel vehicle to project significantly outward from the positions where the support posts are supported and thus increases the fore-and-aft length of the travel vehicle and makes it difficult to shorten the fore-and-aft length of the stacker crane.
The present invention was arrived at in view of the above circumstances, and it is an object thereof to provide a stacker crane whose length in the fore-and-aft direction can be shortened with ease.
A stacker crane according to the present invention is configured to move on a single rail provided along one or more racks, and comprises: a first wheel that moves on the rail; a second wheel that moves on the rail, and that is disposed spaced apart from the first wheel in a fore-and-aft direction; a vehicle frame supported by the first wheel and the second wheel; first drive means supported by the vehicle frame for driving the first wheel. The vehicle frame comprises: a first support frame for supporting the first wheel and the first drive means; a second support frame for supporting the second wheel; and a connection frame that connects the first support frame and the second support frame. The stacker crane also includes a first support post that extends vertically and whose lower end portion is connected to the first support frame; a second support post that extends vertically and whose lower end portion is connected to the second support frame; and a vertically movable platform that is guided by the first support post and the second support post, and that can move vertically with respect to the vehicle frame.
Since the support posts are arranged on support frames that support, at a minimum, the wheels, it is possible to provide a design that has the potential to allow the length of the stacker crane in the fore-and-aft direction to be shortened.
Hereinafter, embodiments of a stacker crane according to the present invention are described with reference to the drawings. Throughout the specification the term “fore-and-aft direction” is used to indicate the orientation along which the stacker crane A moves.
As shown in
A raising and lowering wire 13 is connected to the front and rear end portions of the vertically movable platform 4, supporting the vertically movable platform 4 in a suspended manner. Two article transferring devices 14 are arranged side by side in the front-to-back direction, that is, the direction in which the travel vehicle 3 moves, on the vertically movable platform 4, and the article transferring devices 14 transfer articles between the storage racks and the stacker crane A.
As for the raising and lowering wire 13, one of its ends is connected to the vertically movable platform 4, its middle portion is wound over driven pulleys 15 that are provided on the upper frame 7, and its other end is connected to a winding drum 17 that is supported on one of the pair of front and rear support posts 5. Accordingly, the vertically movable platform 4 is drivingly raised and lowered through the action of winding out or winding in the raising and lowering wire 13 by rotatively driving the winding drum 17 forward and in reverse with an electric motor for raising and lowering M2.
As shown in
As shown in
The travel vehicle 3 is described next.
As shown in
As shown in
As shown in
Each support frame 25 is configured such that the travel wheels 9 are rotatably supported to the left and right of center, the travel motors M1 are fixedly supported on the right and left side portions, and the lower end portion of the support post 5 is connected to supported by the upper end portion. The travel wheel 9 and the drive means 10 are incorporated into a single unit with the support frame 25, thereby forming a travel drive unit 11.
The travel drive units 11 are described next.
As shown in
An annular travel tire portion 9a, which is an elastic member made of urethane rubber, is attached to the outer circumferential portion of the travel wheel 9, and restriction tire portions 21a, which are annular elastic members made of urethane rubber, are attached to the outer circumferential portion of the restriction wheels 21.
In other words, the configuration is such that lateral movement of the stacker crane A with respect to the travel rail 2 is restricted by the guide wheels 20 abutting against the side faces of the travel rail 2, so that the stacker crane A is moved over and along the travel rail 2 by rotatively driving the travel wheels 9 with the drive means 10 so that the travel wheels 9 travel over the upper face of the travel rail 2, which has a T-shaped cross-sectional shape when viewed in the fore-and-aft direction. Further, the travel wheels 9 are kept from floating upward from the travel rail 2 by the restriction wheels 21 abutting against the lower face of the travel rail 2, keeping the travel wheels 9 from floating upward when the stacker crane A is accelerated or decelerated and thereby preventing the travel wheels 9 from slipping.
As shown in
As shown in
Describing the support frame 25 more specifically, as shown in
The lower end of the support post 5 is connected to the support platform portion 25a through a flange provided at the lower end of the support post 5 and nuts and bolts, and the support post 5 is supported such that the lower end of the support post 5 is positioned above the upper end of the travel wheels 9 and the upper end of the drive means 10.
Furthermore, the travel wheel 9 is supported between the right support portion 25b and the left support portion 25b in such a manner that it can rotate about an axis in the horizontal direction. The travel motors M1 are fixedly supported to the outer face side of the right support portion 25b and the left support portion 25b, and each travel motor M1 is provided on the support frame 25 so that the drive shaft of the travel motor M1 rotates about the same axis as the travel wheel 9.
As shown in
The guide wheels 20 are supported at the front end portions of the left and right support portions 25b of the front-side support frame 25 and at the rear end portions of the left and right support portions 25b of the rear-side support frame 25, in such a manner that they can rotate about a vertical axis via guide support members 23.
Further, the restriction wheels 21 are supported at a central portion in the front-to-back direction of the left and right support portions 25b of the front-side support frame 25 and at a central portion in the front-to-back direction of the left and right support portions 25b of the rear-side support frame 25, in such a manner that they can rotate about a horizontal axis via the adjustment means 24.
The restriction wheels 21 are supported by the support frames 25 in such a manner that they are in contact with the travel rail 2 with contact pressure that is due to the elasticity of the restriction tire portions 21a. The restriction wheels 21, being in contact with the lower face of the travel rail 2 with the contact pressure, keep the travel wheels 9 from floating upward from the travel rail 2. Each restriction wheel 21 is supported in such a manner that it can be raised and lowered with respect to the corresponding travel drive unit 11, and the contact pressure applied by the restriction wheels 21 to the travel rail 2 is adjusted by raising and lowering the restriction wheels 21 with the adjustment means 24 so as to elastically deform the restriction tire portions 21a.
Describing the adjustment means 24 more specifically, as shown in
As shown in
(1) In the foregoing embodiment, the support frames are provided with an extension guide rail over which the guided portion of the vertically movable platform is guidingly raised and lowered, but it is also possible for the extension guide rail to not be provided. For example, it is also possible to adopt a configuration in which the guide portions of the support posts extend below the lower end portion of the main support post, and that this extension guide portion is connected to the support frame.
(2) In the foregoing embodiment, the drive means are supported on the support frames positioned to the side of the travel wheels, but the drive means may be supported on the support frames positioned on the front side portion and on the rear side portion of the travel wheels.
(3) In the foregoing embodiment, the travel wheels and the support posts are supported by the support frames so that the travel wheels and the support posts overlap vertically when viewed in the lateral direction and the fore-and-aft direction, but the travel wheels and the support posts may be supported by the support frames so that the travel wheels are shifted in the lateral direction or the fore-and-aft direction in such a manner that they do not vertically overlap the support posts when viewed in the lateral direction, the fore-and-aft direction, or both directions.
(4) In the foregoing embodiment, the restriction wheels 21 are supported by the support frames 25 in such a manner that they contact the travel rail 2 with contact pressure due to the elasticity of the elastic member 21a. However, it is also possible for the regulation wheels 21 to be supported by the support frames 25 in such a manner that they contact the travel rail 2 with contact pressure without providing the elastic member 21a.
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2004-262335 | Sep 2004 | JP | national |
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Number | Date | Country | |
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20060102433 A1 | May 2006 | US |