The invention relates generally to a stacker device for flat articles stacked on edge, said device including at least one support defining a bearing plane suitable for receiving said stack of flat articles being formed along a predefined stacking path, a retaining paddle carried by a first slideway disposed laterally relative to the bearing plane and along which the retaining paddle is mounted to be moveable in translation along the stacking path between an upstream position and a downstream position, the retaining paddle also being retractable manually between a working position in which it extends above the bearing plane to a first working height and interferes with the stacking path so as to receive the surface of a flat article bearing against it and a resting position in which it does not interfere with the stacking path, the retaining paddle being coupled to braking means arranged to oppose movement of the retaining paddle during stacking.
The invention also relates to a postal sorting machine having sorting outlets provided with stacker devices and including such a stacker device.
In the meaning of the invention, a “flat article” means, particularly but not exclusively, a mailpiece. Mailpieces that are suitable for being stacked using the handling installation of the invention may be of various sizes, and they may also have a variety of mechanical characteristics, in particular as regards stiffness. Such a mailpiece may, inter alia, be an ordinary letter, a magazine, an envelope with or without a window, a newspaper, or indeed a catalog wrapped in plastic or in paper, with or without gussets.
That type of stacker device is in common use, in particular for stackers in mailpiece sorting machines. On exiting from such stackers, the mailpieces stack up to form a stack of mailpieces on edge retained by the retaining paddle associated with the braking means. Thus, the mailpieces stack up, tightly together and on edge. For example, the retaining paddle is carried by two rods extending along the path along which the stack is formed and constituting a first slideway. Once the stack has been formed, or while it is being formed, an operator takes mailpieces in successive handfuls and, for example, places them in a tray for transporting them. Often, the handful taken represents only a portion of the stack and is taken while the next mailpieces are continuing to be stacked. Therefore, in order to allow the stack to continue to be formed under good conditions, it is necessary for the handful of mailpieces to be taken while also holding the other mailpieces on edge and in a tight stack. For this purpose, when the retaining paddle is provided on the right of the stack being formed, the operator places the left hand above the front of the stack so that the thumb is against the front face of the first mailpiece of the stack and so that the other fingers are above the stack. With the other fingers, the operator defines the handful of mailpieces to be grasped by bringing the tops of the mailpieces in question towards the top of the first mailpiece in the stack. Once the handful of mailpieces has been defined by the fingers of the left hand, the operator moves the retaining paddle towards its resting position, and said paddle then no longer holds the front of the stack, this function being provided by the operator's hand and in particular by the operator's thumb. At this stage, the stability of the stack is weakened because its first mailpiece is held by the thumb only, which thumb bears only against the top of the first mailpiece. Thus, it is not infrequent, in particular with large-size and/or floppy mailpieces, for the bottom of the first mailpiece in the handful, or indeed for the bottoms of the next mailpieces, to slip and slide towards the front of the stack. The operator must then put the handful back into place before it can be placed in the transport tray. This additional handling operation is time-consuming and a source of risks of the mailpieces being improperly positioned relative to one another, or indeed of the mailpieces being damaged. That type of stacking device is therefore unsatisfactory.
Such a stacker device is, in particular, described by Publication U.S. Pat. No. 5,572,094, in which the retaining paddle is mounted to be movable along a horizontal slideway relative to which it is also free to pivot. The retaining paddle bears against the jogging strip via a rotary wheel bearing against an edge face of the jogging strip, which is inclined relative to the horizontal plane receiving the mailpieces on edge. Thus, as the stack of mailpieces is being formed, the inclination of the jogging strip causes the wheel to move gradually away from the horizontal plane and thus causes the retaining paddle to pivot. While the stack of mailpieces is being formed, the retaining paddle thus pivots gradually. Unfortunately, that stacker device does not make it possible to solve the above-raised problem.
In addition, Publication EP 1 306 337 describes a stacker device including a braking mechanism for braking the retaining paddle, which braking mechanism is suitable for opposing movement of the retaining paddle while the stack is forming. That braking mechanism is coupled to an adjustable resisting force mechanism suitable for varying the force from the braking mechanism that opposes movement of the retaining paddle. That stacker device does not make it possible to solve the above-raised problem either.
The stacker devices described by Publications JP 59 036 066, JP 59 150 300, EP 0 659 669, and U.S. Pat. No. 5,393,196 do not make it possible to solve the problem either.
An object of the invention is to remedy those drawbacks by proposing a stacker device and a postal sorting machine enabling a handful of flat articles to be taken more easily and more reliably while also holding the remainder of the stack of flat articles effectively, in particular by preventing the bottom of the first article from slipping and sliding towards the front of the stack.
To this end, the invention provides a stacker device for flat articles stacked on edge, said device including at least one support defining a bearing plane suitable for receiving the stack of flat articles being formed along a predefined stacking path, a retaining paddle carried by a first slideway disposed laterally relative to the bearing plane and along which the retaining paddle is mounted to be moveable in translation along the stacking path between an upstream position and a downstream position, and to be retractable manually between a working position in which it extends above the bearing plane to a first working height and interferes with the stacking path so as to receive the surface of a flat article bearing against it and a resting position in which it does not interfere with the stacking path, the retaining paddle being coupled to braking means arranged to oppose movement of the retaining paddle during stacking, said stacker device being characterized in that it includes at least one holding finger suitable for being in a deployed position in which it extends above the bearing plane to a second working height less than the first working height and interferes with the stacking path so as to receive the foot of a flat article bearing against it, the holding finger being carried by a second slideway distinct from the first slideway, disposed laterally relative to the bearing plane on the same side as the first slideway and along which the bearing finger is mounted to be moveable in translation along the stacking path between a rear position and a front position, the holding finger being coupled to return means tending to oppose movement of the holding finger so as to prevent the foot of the flat article from slipping towards the front of the stack, the holding finger and the retaining paddle being arranged to be independent from each other so that the holding finger is suitable for retaining the foot of the flat article even when the retaining paddle is in its resting position.
The basic idea of the invention is to provide a holding finger on the same side of the support as the paddle, which holding finger is independent of the retaining paddle and has contact with the flat articles that is limited, by its working height being less than the working height of the paddle, at the foot of each first flat article. Thus, the holding finger retains the foot of the first flat article by preventing it from sliding forwards, even when the paddle is moved rearwards so as to make it possible to release a handful of flat articles to be grasped, while also leaving the tops of the flat articles accessible so as to allow them to be taken hold of.
The stacker device of the invention may advantageously have the following features:
the support is formed by two conveyor belts that are mutually parallel and that are spaced apart from each other so as to provide an access zone between them that is suitable for receiving the hand of an operator passing through from below the bearing plane to access said flat articles; a handful of flat articles can thus be grasped simultaneously from below and from above;
the stacker device includes at least one drive belt provided under the bearing plane between the conveyor belts and coupled to the conveyor belts so as to move therewith, the retaining paddle includes an extension arranged so that, when the retaining paddle is in the working position, the extension passes through the bearing plane and bears against the drive belt so that the retaining paddle is coupled to the drive belt so as to move therewith;
at least one of the elements comprising the holding finger and the retaining paddle has an abutment arranged to come to bear respectively against the retaining paddle or against the holding finger, and to prevent the holding finger from moving upstream from the retaining paddle along the stacking path;
the first slideway and the second slideway are provided in a guide plane that is perpendicular to the bearing plane;
the holding finger is arranged so that, when it is in a retraction position provided beyond the front position, it is also retractable from the deployed position to a retracted position in which it does not interfere with the stacking path;
the stacker device may include at least one jogging strip suitable for guiding the flat articles laterally along the stacking path, the jogging strip being provided with at least one groove defining the second slideway;
the groove is provided with at least one lateral notch suitable for receiving the holding finger in its retracted position and defining the retraction position, the holding finger being arranged to pivot relative to an axis that is substantially parallel to the stacking path to go between its deployed position and its retracted position; and
the return means comprise at least one of the elements chosen from the group comprising at least one resilient return element and a counterweight.
The invention also provides a postal sorting machine having sorting outlets provided with at least one stacker device as described above.
The present invention can be better understood and other advantages appear on reading the following detailed description of two embodiments given by way of non-limiting example and with reference to the accompanying drawings, in which:
The stacker device of the invention for flat articles stacked on edge is, for example, placed at a sorting outlet of a postal sorting machine (not shown). However, this specific application is not limiting.
With reference to
In the example shown, the support 4 is made up of two conveyor belts 40 carried by pulleys 41 that are mounted to move in rotation relative to the frame 3, only a portion of which is shown. The conveyor belts 40 are disposed substantially mutually parallel so that the axes of their pulleys 41 substantially coincide and so that their top runs define co-planar bearing zones that are spaced apart and that define a bearing plane P suitable for receiving the stack of flat articles 2 on edge. The conveyor belts 40 define between them an access zone 42 suitable for receiving an operator's hand passing through from below for accessing the flat articles 2 resting on the bearing plane P. The pulleys 41 are either idler pulleys or motor-driven pulleys. The pulleys 41 and transporter belts 40 enable the stack of flat articles 2 to advance during the stacking, on the bearing plane P, along a predefined stacking path indicated in the figures by the arrow E. In order to limit slippage of the edges of the flat articles 2 on the conveyor belts 40, said conveyor belts may, for example, be made of a rough material. The support may be made up of any other suitable element.
The frame 3 includes a side wall offset to one side of the bearing plane P and having a cutout so as to form a downstream upright 30 and an upstream upright 31 between which two smooth rods 32 are fastened that are substantially parallel to each other and to the stacking path E. These rods 32 are superposed one above the other in a guide plane G that is substantially perpendicular to the bearing plane P. The rods 32 are situated above the bearing plane P, and thus on the same side as the side serving to receive the flat articles 2. These rods 32 define a first slideway 33 relative to which an arm 64 carrying the retaining paddle 6 is mounted to slide. The arm 64 is formed of a rectangular block shaped piece provided with two orifices suitable for slidably receiving the rods 32 that pass through them. The top portion of the arm 64 forms a clevis between the branches of which a pin embodying a pivot axis 60 of the retaining paddle 6 is received. The retaining paddle 6 is in the form of a plate provided with a lever 61 connected to the pin embodying the pivot axis 60. The plate extends in a plane substantially perpendicular to the stacking path E. In the example described, the retaining paddle 6 is trapezoid in shape. Naturally, this shape is not limiting. It may be provided with a through orifice 62 provided in the vicinity of the lever 61 and making it easier to manipulate. It is mounted to be movable in a plane perpendicular to the bearing plane P and to the guide plane G to go between a working position (shown in
The portion of the frame 3 that interconnects the downstream upright 30 and the upstream upright 31 forms a jogging strip 34 suitable for laterally guiding the flat articles 2 stacked on the conveyor belts 40. This jogging strip 34 is provided with a groove 35 extending substantially parallel to the stacking path E and defining a second slideway 36 relative to which the holding finger 7 slides. The second slideway 36 is thus parallel to the first slideway 33. The holding finger 7 is substantially T-shaped, the branches 70 of the T-shape (which branches are visible in
The holding finger 7 and the retaining paddle 6 are continuously above the bearing plane P and thus remain accessible to the operator, regardless of their positions. The difference between the working height H1 of the retaining paddle 6 and the working height H2 of the holding finger 7 makes it possible firstly for the retaining paddle 6 to be fully operational in its working position even in the absence of the holding finger 7 (when said holding finger is in its retracted position) so as to retain the flat articles 2 over their entire height, and secondly for the holding finger 7 to retain the feet of the flat articles 2 effectively while also leaving the tops of the flat articles 2 freely accessible, thereby making it easier for them to be taken hold of manually by the operator.
The second embodiment of the stacking device 101 of the invention that is shown in
The retaining paddle 106 is guided by the first slideway 133 and the holding finger 107 is guided by the second slideway 136. The retaining paddle 106 includes an extension 166 that extends it. Thus, when the retaining paddle 106 is in its working position, the extension 166 passes through the bearing plane P and comes to be received between two teeth on the drive belt 180. The retaining paddle 106 and the drive belt 180 are thus constrained to move together.
The retaining paddle 106 is provided with an abutment 167 (shown in
Use of the stacking device 1, 101 is described below, in non-limiting manner, with reference to the first embodiment of the stacking device 1. The second embodiment of the stacking device 101 is used in similar manner.
With reference to
In a second configuration shown by
In a third configuration (not shown), the stack has grown, the retaining paddle 6 and the holding finger 7 have progressed with the stacking and are respectively in their downstream position and their front position. It is time for the operator to grasp a handful 20 of flat articles 2 so as to transfer this handful 20, e.g. into a storage tray (not shown). For this purpose, the operator places the left hand above the front of the stack so that the thumb is against the front face of the first flat article 2 of the stack (and thus of the handful 20), and so that the other fingers are above the stack. With the ends of the other fingers, the operator defines the handful 20 of flat articles 2 to be grasped by bringing the tops of the flat articles 2 in question towards the top of the first flat article 2 in the stack.
In a fourth configuration shown by
While holding the top of the stack, the operator then moves the retaining paddle 6 from its downstream position towards an intermediate position (between its upstream position and its downstream position) in which the retaining paddle 6 can be inserted between the handful 20 defined by the operator and the remainder of the stack 21.
The fifth configuration that is shown by
As shown in
The operator removes the handful 20 of flat articles 2, leaving, in a fifth configuration shown in
The operator may also choose to leave the holding finger 7 in its deployed position. The operator then removes the handful 20 of flat articles 2 without bringing the holding finger 7 to its retraction position.
Naturally, the way in which the left and right hands are used may be interchanged. Similarly, the retaining paddle 6, the holding finger 7, and the jogging strip 34 may be disposed symmetrically about the middle axis between the two conveyor belts 40.
It is clear from the description that the holding finger 7 and said retaining paddle 6 move independently from each other, thereby enabling the holding finger 7 to continue to retain the foot of the first flat article 2 in the handful 20 of flat articles 2 while the retaining paddle 6 is retracted so as to be moved from its downstream position rearwards to an intermediate position for retaining the remainder of the stack 21 if necessary.
Thus, by means of the holding finger 7, the foot of the front of the stack of flat articles 2 is continuously held effectively, there then being no risk of the foot of the first flat article 2 and the feet of the subsequent flat articles 2 sliding or slipping towards the front of the stack.
Number | Date | Country | Kind |
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11 61144 | Dec 2011 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2012/052668 | 11/19/2012 | WO | 00 | 2/14/2013 |