Not applicable
1. Technical Field of the Invention
The present invention relates to a safety or child resistant closure and container combination providing a stacking feature. More particularly, the present invention relates to a safety closure and container combination, wherein the safety closure and the container are each provided with at least one axial aligning surface which cooperates to transmit a stacking load from the top wall of the closure to the neck of a container in order to prevent biasing, child resistance, seal failure and/or other failure or unintended seal breach under stacking load conditions.
2. Description of the Related Art
It is well known in the prior art to sealingly affix a safety closure upon the neck portion of a container. However, after containers are filled and closed for the first time, they are frequently packed in stacks in boxes for shipment or are displayed in stacks for marketing purposes. Such stacked loading of the containers and closures subjects the packages to large vertical or axial loads which can distort and permanently deflect the biasing means or spring (mechanical spring, spring liner, etc.), the seal, and/or the sidewall of the closures to a position in which only a rotating force is required to remove the closure from the container thereby destroying the child resistant feature. Additionally, unintended breach of seal can expose the contents of the closure to the ambient environment spilling or spoiling the contents therein.
When manufacturers mass-produce containers and closures containing drugs, food, drink, and the like, the containers are usually shipped to distributors and vendors, for public consumption. In order to prepare the containers for shipping, the containers are often stacked in an axial or vertical manner and placed in boxes or crates in a space saving configuration. Throughout shipping and storage of the containers, they remain in this vertical configuration for various periods of time. The extended storage times often result in large axial loads being placed on the container closures for a long period of time, which is often not factored into their design. As a result of stacking large loads for extended periods of time, sealing gaskets located within the closures rupture or become disfigured; springs or biasing means loose their flexibility; and/or closures become disfigured or distorted, in turn causing the loss of the child resistant feature, leakage, spoilage, or destruction of the substance stored therein. Even unintended breach of a seal can cause destruction of the substance stored therein. Such substances often include, for example, a liquid, dry powder, or a plurality of pills, capsules, tablets or the like.
Various inventions use a container with a single thread and a small pitch to bear a stacking load. However there are various disadvantages inherent with these structures. First, a container or closure having a small pitch necessarily has a small target area for engagably starting the closure threads on the container threads. Secondly, machines used for installation of screw on closures often turn closures at a rate of about 500 RPM. This speed in combination with a small target area can lead to manufacturing difficulties and stripped threads. Thirdly, such a configuration is limited to threaded container and closure combinations and is not applicable to other closure retaining designs such as bayonet lug retaining means.
In view of the deficiencies in the known container and closure combinations, it is apparent that a closure and container combination is needed having top load seal protection characteristics or stacking feature as well as having a closure which is easy to install on the closure.
The present invention overcomes many of the aforementioned problems associated with the prior art through the use of axially aligning surfaces. The present invention provides a safety closure and container combination in which a provision is made to absorb axial loads thereby permitting a closure and container combination to be stacked for extended periods of time and better retain their biasing means, seal, shape, and child resistant feature as well as remain in a stacked and sealed configuration. The closure of the instant invention may be referred to as a one-piece closure in that it is comprised of a single closure (i.e. no inner and outer shell), however it may several pieces such as a separate biasing means, seal, etc.
The safety feature or push and turn feature is comprised of a container neck outer surface or closure side wall inner surface having at least one lug-receiving recess while the other of the container neck outer surface or closure side wall inner surface has at least one lug projecting therefrom where the at least one lug being engageable with the at least one lug receiving recess when the closure reaches a sealing position on the container. A spring or biasing means cooperates with the closure top wall and lifts the lugs into the lug-receiving notches when the closure reaches a sealing position on the container and requires a simultaneous push and turn force to remove the closure from the container. The stacking feature of the present invention comprises at least one stacking lug depending outward from the container neck outer surface or depending inwardly from the closure inner surface. The stacking lugs axially align with a mating surface on the other of the container neck outer surface or closure inner surface when the closure is in a stacking position on said container. The mating surface that the stacking lug axially aligns with may be another stacking lug or a surface of the structure creating the lug-receiving recesses such as an existing surface of a bayonet lug. The stacking lugs and mating surfaces having complementary load bearing surfaces engageable with each other at a stacking position to resist axial displacement of the closure relative to the container and absorbing axial loads on said closure. This stacking feature may be incorporated with any existing one-piece thread or bayonet style safety closures and containers.
Additionally, the stacking feature can be combined with an on stop feature by having an “L” shaped lug on the container or closure. Optionally, the closure and container combination may incorporate a position retaining means such as detent(s) on the container neck or closure sidewall or rib(s) on a closure or container lug or thread.
A better understanding of the present invention will be had upon reference to the following description in conjunction with the accompanying drawings in which like numerals refer to like parts, and wherein:
The present invention is a child resistant safety closure which requires an axial force and simultaneous turning movement to remove the closure from a container and one which is provided with load bearing surfaces which prevent the axial deflection required for opening movement except when the cap is rotated to a position wherein the load bearing surfaces are out of axial alignment. The closure is referred to as a one-piece closure meaning that there is no inner and outer closure or shell. The one-piece closure may have several pieces such as a separate biasing means, seal, etc. The load bearing surfaces affording means of absorbing axial loads of the type encountered when containers are packed in quantity for shipment or are stacked for marketing displays. This top load seal protection or stacking feature of the present invention comprises lugs and mating surfaces formed on a container and/or closure which axially align and remove a downward force from the top gasket or seal and transfer it to the container when the closure is in a stacking position on the container. This ensures that there is little or no “play” between axially aligning lugs and maintains a substantially damage free seal or gasket and biasing means thereby maintaining seal integrity during shipping or storage and decreases the probability that the closure will become disengaged from the container.
The present invention will now be described in conjunction with the figures, referring initially to
The stacking feature of the present invention shown in this embodiment comprises closure stacking lug(s) 106 and container stacking lug(s) 156. There is at least one combination of stacking lugs 106 and 156 having mating surfaces that axially align when closure 100 nears a stacking position on container 150. Stacking lugs or load bearing protuberances 106 and 156 are preferably solitarily equidistantly spaced and integral with an inner surface of the annular skirt 104 and an outer surface of container neck 152 respectively. There are preferably three or four pairs of stacking lugs 106 and 156 which are preferably spaced about 120° or 90° apart, respectively. The circumferential length of closure lugs 108 are less than the circumferential length of lug receiving notches 160 by a distance of at least the circumferential length that stacking lugs 106 and 156 vertically align providing rotation of closure 100 disengaging stacking lugs 106 and 156 and allowing an axial and simultaneous rotational disengaging force to then disengage the child resistant feature. While closure 100 has stacking lugs 106 and 156 disengaged and the child resistant feature engaged (i.e. closure lugs 108 within lug receiving notches 160), closure 100 is still in a sealing position on container 150 even though it is not in a stacking position
Also shown here are detents 154 and 162 extending outwardly from container neck 152 adjacent each side of closure stacking lug 106. When closure stacking lug 106 is in a sealing and stacking position on container neck 152, leading detent 162 and trailing detent 154 offer resistance to the rotation of closure 100 on container 150 resisting unwanted rotation of closure 100 and disengagement of stacking lugs 106 and 156 when shipping or stacking.
Closure 100 and container 150 using the stacking features of the present invention can be made of various materials such as plastics including polyethylene, polypropylene, metal and glass combinations, or other materials (i.e. other plastics), alone or in combination. The stacking lugs shown in the figures have substantially planar mating surfaces that align when closure 100 is in a stacking position on container 150. However, stacking lugs 106 and 156 may have “V” shaped, wavy, or other predefined contoured mating surfaces that axially align to provide a load transferring alignment. Also, lugs 106 and 156 are shown near the bottom of container neck 152 in this embodiment. However, lugs 106 and 156 may align anywhere on the axial length of container neck 152.
Container neck portion 352 includes at least one integrally-formed, radially-raised bayonet lug 360, and preferably, three or four bayonet lugs 360 annularly spaced, equidistantly around an outer perimeter of the neck portion 352. Each lug 306 is sized and shaped to be slidingly received within the lower partial enclosure of the bayonet lug receiving notch 362. The bayonet lug receiving notch 362 has a circumferential length sufficient for lug 306 to axially disengage container stacking lug 356. Detent 354 is optional and provides rotational resistance of closure 300 thereby decreasing rotational movement of closure 300 when the stacking feature is engaged (closure lugs 306 axially aligned above container stacking lugs 356).
The inner surface of closure side wall 504 includes at least one integrally-formed, radially-raised bayonet lug 514, and preferably, three or four bayonet lugs 514 annularly spaced equidistantly around an inner perimeter of annular sidewall 504. Each container lug 556 is sized and shaped to be slidingly received within the partial enclosure of the bayonet lug receiving notch 562. The bayonet lug receiving notch 562 has a circumferential length sufficient for the mating surface of lug 556 to axially disengage container stacking lug 506. Detent 516 is optional and provides rotational resistance of closure 500 thereby decreasing rotational movement of closure 500 when the stacking feature is engaged (closure stacking lugs 506 axially aligned with container stacking lugs 556).
The neck portion 652 includes at least one integrally-formed, radially-raised bayonet lug 660, and preferably, three or four bayonet lugs 660 annularly spaced equidistantly around an outer perimeter of the neck portion 652. Each closure stacking lug 658 has a lower mating surface oriented with respect to closure lugs 656 and bayonet lugs 660 so that when container lugs 656 are slidingly received within bayonet lug receiving notches 662, closure stacking lugs 658 have a lower mating surface axially aligning with an upper mating surface of bayonet lugs 660. The bayonet lug receiving notch 662 has a circumferential length in excess of the circumferential length of closure lug 656 sufficient for the mating surface of stacking lug 658 to axially disengage the upper mating surface of bayonet lug 660.
The present invention provides complementary load bearing surfaces on a child resistant closure and container combination that axially align when the closure nears an on position on the complimentary closure. The load bearing surfaces are provided for a variety of child resistant closure and container combinations such as those incorporating a helical thread, square lug, bayonet lug, or other engaging means between a closure and container known by persons having ordinary skill in the art. The axially aligning surfaces form at least one load carrying member reducing the tendency for axial forces under stacking load conditions to cause biasing, child resistance, seal failure, and/or other stacking related failure when the closure is in a stacking position on the complimentary container.
Number | Name | Date | Kind |
---|---|---|---|
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3716161 | Julian et al. | Feb 1973 | A |
3951289 | Landen | Apr 1976 | A |
4153172 | Bialobrzeski | May 1979 | A |
4353474 | Luker | Oct 1982 | A |
4638918 | Marzabal Martinez | Jan 1987 | A |
5988412 | Minnette et al. | Nov 1999 | A |
6105801 | Minnette | Aug 2000 | A |
6202876 | DeJonge | Mar 2001 | B1 |
6695160 | Culley et al. | Feb 2004 | B1 |