Information
-
Patent Grant
-
6460456
-
Patent Number
6,460,456
-
Date Filed
Thursday, March 23, 200024 years ago
-
Date Issued
Tuesday, October 8, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 127
- 101 103
- 101 109
- 101 112
- 101 327
- 101 333
- 101 4071
- 101 4011
-
International Classifications
-
Abstract
A stamp making apparatus of the invention makes a stamp plate on a stamp material by applying light thereto through a draft sheet. The stamp making apparatus includes an attachment that can be attached to and removed from a predetermined position facing the draft sheet and has a mounting hole where a holder having a stamp material can be inserted into and removed from. A plurality of mounting holes are formed in the attachment so that the holders having various types and shapes can be inserted into and removed from directly or via an auxiliary attachment. Further, the attachment includes a first adjusting device, which moves the mounting hole in a longitudinal direction of the draft sheet (in the Y direction), and a second adjusting device, which moves the mounting hole in a lateral direction (in the X direction), so that the position of the mounting hole in the attachment can be finely adjusted.
Description
BACKGROUND OF THE INVENTION
1. Field of Invention
The invention relates to a stamp making apparatus, in particular, a stamp making apparatus capable of being attached one or more holders having various types or shapes of stamp materials thereof and an attachment for holding such holders.
2. Description of Related Art
There have been various stamp making apparatuses capable of making a stamp easily. For example, a stamp making apparatus, which is disclosed in Japanese Laid-Open Patent Publication No. 11-78192, includes a printing portion, which prints an image on a draft sheet, an irradiation unit including a transparent plate and a light source, a pair of rollers, which feed the draft sheet on the transparent plate and a stamp setting unit, which presses the porous resin member against the draft sheet on the transparent plate.
In this case, a holder holding a stamp material at lower end portion thereof is set to a stamp making apparatus so that a positive copy and the stamp material face each other and the stamp material is pressed with an original film existing between the positive copy and the stamp material. When a xenon tube emits light under this condition, the stamp material is lit through the positive copy. Then, only the portion of the stamp material, which is lit through the transparent portion of the positive copy, is melted, and is solidified and sealed by the heat generated by the light absorption material. The sealed portion does not allow ink to pass through. On the other hand, the portion of the stamp material, which is neither melted nor solidified, remains as it is and forms characters, and the like. Therefore, the stamp plate having a stamp surface, which contains sealed (non-printed) and unsealed (printed) portions at the bottom surface of the stamp material, is made.
When stamp printing the image, such as characters, a skirt member of a stamp unit is placed at a desirable position on a printing paper and a grip member is pressed downward. Therefore, the holder moves downward within the skirt member, so that the stamp material is attached to the printing sheet by pressure. Printing, as characters, for example, is performed by adhering ink to the printing paper from the unsealed portion of the stamp surface of the stamp material.
The size (area) of the holder, and by extension, that of the stamp surface in the conventional stamp unit, are substantially the same as that of an image forming area of a draft sheet. Further, they have a substantially rectangular-shape when viewed from above, and their area size and shape (size) are one pattern.
However, though area and shape (size) of the stamp surface had been changed to meet the user's needs, these needs were not satisfied. For example, if a very small image area is needed for an image to be formed on the draft sheet, the draft sheet is discarded without using most of its area after stamp making. Thus, problems exist such that the draft sheet was wasted and which led to an increase in cost.
SUMMARY OF THE INVENTION
The invention provides a stamp making apparatus capable of making various types or shapes of stamps and an attachment used for making such stamps. The invention also provides a stamp making apparatus capable of finely adjusting the mounting position of a stamp material in a stamp making portion and an attachment used for such adjustment.
In this regard, the stamp making apparatus of an embodiment of the invention that applies an energy applying unit that applies an energy to the stamp material, including energy source, and an attachment that is detachably attached to the energy applying unit and that defines at least one positioning portion into which the stamp holder can be detachably inserted. The positioning portion positions the stamp holder for the stamp material to face the energy source. The stamp making apparatus preferably includes an attachment that defines a plurality of positioning portions.
According to the stamp making apparatus or the attachment structured as described above, stamp plates can be made on a plurality of stamp surfaces at the same time because one or more holders that are smaller than a normal size holder, can be inserted into one attachment. Further, when a transparent draft sheet is used for making a stamp, a stamp area of the transparent draft sheet can be used efficiently, and stamp plates can be easily made on a small size or various shaped holders.
In a preferred aspect of the invention, the stamp making apparatus further includes a detecting device that detects a type of the attachment. Preferably in the stamp making apparatus, the attachment includes a distinguishing portion detectable by the detecting device. The stamp making apparatus further preferably includes an energy controller that controls the energy applying unit based on a type of attachment detected by the detecting device.
According to the stamp making apparatus or the attachment structured as described above, it is unnecessary to perform an operation for inputting a type and shape of the holder to the stamp making apparatus every time, and the amount of energy to be applied can be easily adjusted in accordance with the size of the stamp surface.
In a preferred aspect of the invention, the attachment further includes a transparent supporting sheet which is attached to the bottom surface of the attachment.
According to the stamp making apparatus or the attachment structured as described above, as the transparent supporting sheet is attached to the bottom surface of the attachment in a tensioned state, the holder is prevented from accidentally falling from a mounting hole. Further, because the transparent supporting sheet is disposed between the bottom of the holder and the draft sheet, the transparent supporting film acts as a thermally insulating material, so that the transparent supporting film can prevent the transparent draft sheet from adhering to the stamp surface due to melting by heat energy from the light.
In a preferred aspect of the invention, the stamp making apparatus may further include an auxiliary member detachably inserted into the positioning portion of the attachment, and the auxiliary member defines an opening into which the stamp holder is inserted.
According to the stamp making apparatus or the attachment structured as described above, because the auxiliary member can be freely attached to and removed from the opening in the attachment, various types of holders can be inserted into the openings by changing the auxiliary member without increasing the number of attachments if the auxiliary member is made so that various types of small holders can be inserted thereinto. Therefore, the cost for manufacturing attachments can be reduced and the attachments can be stored without being bulky.
According to another aspect of the invention, the attachment may include an adhesive member at a bottom surface thereof, which adheres the transparent draft sheet to the attachment.
According to the stamp making apparatus or the attachment structured as described above, the stamp area of the transparent draft sheet can be easily adjusted so as to be positioned within the opening.
According to another aspect of the invention, the stamp making apparatus may further include a fine adjustment device that adjusts the position of the attachment relative to the energy applying unit in a horizontal direction.
According to the stamp material or the attachment structured as described above, a draft data area (stamp area) can be positioned within the stamp surface area in the holder even though the position of the draft data area (stamp area) is shifted due to an error of a printing position on the transparent draft sheet or the stop position of the transparent draft sheet is shifted after it is transported to the stamp making portion. Therefore, a misalignment can be reliably prevented.
According to another aspect of the invention, the fine adjustment device may include a first moving device that moves the attachment in a first horizontal direction. Preferably in the stamp making apparatus, the fine adjustment device may further include a second moving device that moves the attachment in a second horizontal direction perpendicular to the first horizontal direction.
According to the stamp making apparatus or the attachment structured as described above, the draft on the transparent draft sheet can be aligned with the opening by the first moving device and the second moving device even if the stamp material is tiny and a shift occurs between the stamp material and the draft on the transparent draft sheet. The opening is two-dimensionally moved relative to the transparent draft sheet by the first moving device that moves the opening in the longitudinal direction of the transparent draft sheet, and the second moving device that moves the opening in the lateral direction of the transparent draft sheet. Further, though there are various sizes and shapes of holders having stamp materials thereof, stamp plates can be formed on the stamp materials held by such holders if the attachment having an opening corresponding to such holders is set to a predetermined position in the stamp making apparatus.
In a preferred aspect of the invention, the stamp making apparatus may further include a feeding mechanism that feeds the transparent draft sheet to between the light source and the attachment. The fine adjustment device may include a feeding direction moving device that moves the attachment in a feeding direction of the transparent draft sheet. The stamp making apparatus preferably includes a lateral direction moving device that moves the attachment in a lateral direction perpendicular to the feeding direction of the transparent draft sheet.
According to the stamp making apparatus or the attachment structured as described above, the feeding direction moving device is slid in the longitudinal direction of an outer frame (feeding direction of the transparent draft sheet) and the lateral direction moving device is slid in the lateral direction of the feeding direction (in a direction perpendicular to the feeding direction of the transparent draft sheet). Therefore, the position of the opening can be two-dimensionally adjusted relative to the transparent draft sheet.
In a preferred aspect of the invention, the fine adjustment device may include an outer frame, a first slide member which is disposed in the outer frame and is capable of sliding in a first horizontal direction, a second slide member which is disposed in the first slide member and is capable of sliding in a second horizontal direction, a first adjustment device that adjusts the position of the first slide member relative to the outer frame, and a second adjustment device that adjusts the position of the second slide member relative to the first slide member. Preferably, the first adjusting device may include a first spring disposed on an end of the first slide member in a sliding direction thereof, a first cam disposed on the other end of the first slide member in the sliding direction thereof, and a first finger grip member connected to the cam. Preferably, the second adjusting device may include a second spring disposed on an end of the second slide member in a sliding direction thereof, a second cam disposed on the other end of the second slide member in the sliding direction thereof, and a second finger grip member connected to the cam.
According to the stamp making apparatus or the attachment structured as described above, the spring, which is disposed at one side of the moving direction of the slide member, urges the slide member, and the cam, which is disposed at other side of the moving direction, makes contact with the slide member, so that the position of the slide member is determined. When the cam is rotated using the finger grip member, the slide member moves in accordance with an eccentricity of a cam surface.
In a preferred aspect of the invention, a peripheral part around the positioning portion of the attachment is made of a transparent material.
According to the stamp making apparatus or the attachment structured as described above, the transparent draft sheet can be seen through the transparent material around the opening. Therefore, visual positioning can be easily made.
According to another aspect of the invention, the peripheral part around the positioning portion of the attachment may have a positioning mark thereon.
According to the stamp making apparatus or the attachment structured as described above, the position of the opening can be finely adjusted so that the positioning marks for positioning the transparent draft sheet seen through the transparent material around the opening are aligned with the positioning mark around the opening.
According to another aspect of the invention, a part of the attachment having the positioning mark thereon is formed into a convex lens.
According to the stamp making apparatus or the attachment structured as described above, positioning marks can be easily aligned because the positioning marks for positioning the draft sheet and the positioning mark around the opening are magnified through the convex lenses.
According to another aspect of the invention, the attachment has a fixing portion for fixing the transparent supporting sheet, the fixing portion is formed to asymmetrical about a center line thereof.
According to the stamp making apparatus or the attachment structured as described above, even though silicone is only applied to a stamp surface side of the transparent sheet, the side, to which is applied silicone, always faces the stamp material because insertion portions are asymmetrically formed.
BRIEF DESCRIPTION OF THE DRAWINGS
A preferred embodiment of the present invention will be described in detail with reference to the following figures wherein:
FIG. 1
is a general perspective view of a stamp making apparatus;
FIG. 2
is a sectional view of the stamp making apparatus;
FIG. 3
is an enlarged sectional view of a stamp making portion;
FIG. 4
is a plan view of draft sheet;
FIG. 5
is a perspective view of each part of a stamp unit;
FIG. 6
is a perspective view of a holder when viewed from below;
FIG. 7
is a sectional side view of the stamp unit before ink pack is cut and opened;
FIG. 8
is a side view of he stamp unit after ink pack is cut and opened;
FIG. 9
is a sectional view of a skirt member;
FIG. 10
is a perspective view of a holder;
FIG. 11
is a sectional side view of the holder;
FIG. 12
is a plan view of the holder;
FIG. 13
is a bottom view of the holder;
FIG. 14
is a perspective view of an attachment and an auxiliary attachment according to a first embodiment;
FIG. 15
is a perspective view of an attachment according to a second embodiment;
FIG. 16
is a plan view of an attachment according to a third embodiment;
FIG. 17
is a perspective view of an attachment according to a fourth embodiment;
FIG. 18
is a perspective view of an attachment according to fifth embodiment;
FIG. 19
is a plan view of the attachment according to the fifth embodiment;
FIG. 20
is a sectional view of the attachment taken on line XX—XX of
FIG. 19
;
FIG. 21
is a perspective view of an attachment according to a sixth embodiment when viewed from above;
FIG. 22
is a perspective view of the attachment according to the sixth embodiment when viewed from below;
FIG. 23
is a sectional view of the attachment taken on line XXIII—XXIII of
FIG. 21
;
FIG. 24
is a sectional view of the attachment taken on line XXIV—XXIV of
FIG. 21
;
FIG. 25
is a perspective view of the stamp making portion of the stamp making apparatus;
FIG. 26
is a sectional view of the stamp making portion when the holder is set via the attachment;
FIG. 27
is a plan view of the draft sheet;
FIG. 28
is an exploded perspective view of the holder holding a stamp material;
FIG. 29
is an explanatory diagram showing a position adjustment of the stamp material against the draft sheet; and
FIG. 30
is a sectional view of a micro stamp.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 1
is a general perspective view of a stamp making apparatus;
FIG. 2
is a sectional view of the stamp making apparatus;
FIG. 3
is an enlarged sectional view of a stamp making portion;
FIG. 4
is a plan view of draft sheet;
FIG. 5
is an exploded perspective view of a normal size stamp unit;
FIG. 6
is a perspective view of a holder holding a stamp material when viewed from below;
FIG. 7
is a sectional side view of the stamp unit before ink pack is cut and opened;
FIG. 8
is a sectional side view of he stamp unit after ink pack is cut and opened; and
FIG. 14
is a perspective view of an attachment.
As shown in
FIGS. 1 and 2
, a magazine mounting portion
102
is provided on upper portion of one side of a body case
100
a
made of such as synthetic resin in a stamp making apparatus
100
. A cassette type magazine
101
storing a plurality of draft sheets
8
, as cut sheets, can be attached to and removed from the magazine mounting portion
102
. A manual sheet insertion portion
103
, for manually feeding the draft sheet
8
one by one, is provided adjacent to the magazine mounting portion
102
. In the case
100
, a paper feeding portion
105
and a stamp making portion
106
are provided. The paper feeding portion
105
sends the draft sheet
8
one by one toward a printing portion
104
. An irradiation unit
120
having a xenon lamp
120
a
for making a predetermined stamp surface on a stamp material
3
mounted on the bottom surface of a holder
4
in the stamp unit
1
, can be attached to and removed from the stamp making portion
106
.
In a pressing mechanism
107
pressing up from the bottom surface side of the magazine
101
, the draft sheet
8
is pressed by a feed roller
108
in the paper feeding portion
105
. The draft sheet
8
is fed from the magazine
102
by the feed roller
108
, and then is passed between an ink ribbon
111
and a platen roller
112
in the printing portion
104
via between a guide plate
109
and an shift suppression auxiliary guide plate
110
. While the draft sheet
8
is intermittently transported by the platen roller
112
, a thermal head
113
is operated according to a printing data (draft data), such as characters and images, which are transmitted from an outside source, e.g., personal computer, and an image (including characters) to be stamped is printed on the surface of the draft sheet
8
made of transparent film such as polyethylene terephthalate. The ink ribbon
111
is taken up from a supply reel
114
a
to a take-up reel
114
b
via the thermal head
113
and the platen roller
112
.
Then, the draft sheet
8
is sent to the stamp making portion
106
via a pair of rollers
115
disposed at a downstream transport guide portion. The stamp making portion
106
, as shown in
FIGS. 2 and 3
, is structured with a stamp setting unit (a positioning mechanism)
116
and the irradiation unit
120
. The holder
4
fixed the stamp material on its bottom surface, is caught in right/left and back/front directions and is set in the stamp making portion
106
by the positioning mechanism
116
. The irradiation unit
120
can be inserted into and removed from a space under the lower position of the holder
4
. In this case, a transparent plate
119
, which is made of such as acrylic resin plate, is provided over the irradiation unit
120
. A pressing device (not shown), which makes the stamp surface of the holder
4
pressed toward the draft sheet
8
positioned on the top surface of the transparent plate
119
, is provided in the positioning mechanism
116
. The draft sheet
8
, on which an image is printed, is discharged from an outlet
122
to outside via a pair of discharge rollers
121
after stamp making process is completed.
Next, a structure of the draft sheet
8
will be described. As shown in
FIG. 4
, an image receiving layer is formed on an entire surface of one side of a base sheet (a thickness of the base sheet is 100 μm in this embodiment), which is a transparent synthetic resin film (e.g., polyethylene terephthalate) and has substantially rectangular shape when viewed from above. Further, stripe layers are formed along both side edges of the base sheet in a longitudinal direction of the base sheet by printing. The image receiving layer is formed so that ink is easy to apply to the draft sheet
8
by the ink ribbon
111
during printing in the printing portion
5
. For example, since polyethylene terephthalate is outstanding for the chemical stability, cyclized rubber, shellac, rosin ester, cellulose derivative, or polyvinyl chloride acetate copolymer, or the like is applied onto the surface of the base sheet, as a solid binder, over an inorganic oxidizing agent. A mark
8
d
made of an ink layer, for indicating an inserting direction into the magazine
101
, is provided on the front end of the right side of the draft sheet
8
. The stripe layer
8
c
1
,
8
c
2
on the both side edges of the draft sheet
8
, are sensed by a sensor disposed in a transport path between the sheet feeding portion
105
and the printing portion
104
, so that a beginning of a predetermined printing area of the draft sheet
8
is set under the platen roller
113
. After that, printing is performed, and the draft sheet
8
is inherited to a pair of rollers
115
, and then the draft sheet
8
is transported to the stamp making portion
106
.
Next, a stamp unit according to the invention will be described. A normal size stamp unit
1
, shown in
FIGS. 5 through 8
, has a rectangular-shaped stamp surface that corresponds to a stamp area of approximately 60 to 80% of the surface area of the draft sheet
8
. Structures of stamp units having various stamp surfaces such as a smaller stamp surface (holder), or a circular or triangular stamp surface (holder) (described hereinafter) are the same as that of normal size stamp unit
1
, so that explanation for those stamp units will be omitted.
The stamp unit
1
comprises a skirt member
2
, which supports the stamp unit
1
during stamp printing; a holder
4
, which is slidably disposed within the skirt member for movement in an up and down (axial) direction and which holds a stamp material
3
thermally and pressingly adhered to a lower end portion of the holder
4
; a grip member
5
, which is joined to the holder
4
and moves the holder
4
downward to press the stamp material
3
against a printing paper (not shown) during stamp printing; and a cap member
56
, which protects the stamp material
3
on the holder when nonuse.
An ink pack storing portion
22
of the holder
4
can store a bag-shaped ink pack
6
, which is filled with ink and is made from a film material. The ink pack
6
is filled with ink that quantity is substantially the same as ink in which the stamp material
3
can store. A thick paper plate
37
is arranged between the ink pack
6
and the bottom of the grip member
5
. The film material is preferably polyethylene, polypropylene, polyester, or nylon alone, or two types laminated together.
Next, the skirt member
2
of the stamp unit
1
will be described with reference to
FIGS. 5
, and
7
through
9
. The skirt member
2
is integrally formed of an upper skirt portion
13
and a lower skirt portion
15
. The upper skirt portion
13
has an inside wall
11
and an outer wall
12
. The lower skirt portion
15
has an outer wall
14
formed continuously to the outer wall
12
but has a large circumference so that it is stepped with respect to the outer wall
12
. The skirt member
2
has a rectangular-shaped opening portion
10
where the holder
4
fits from below, and slidably guides the holder
4
relative to the surface of the inner wall
11
within the opening portion.
A spring engage portion
17
, which engages an end of a torsion spring
16
so that the holder
4
is urged upward within the opening portion
10
, is formed at upper portion of the inner wall
11
at both the left and right end surfaces of the upper skirt portion
13
. A half-moon shaped positioning protrusion
18
, which receives a coil portion of the torsion spring
16
, is formed below and inclined or offset from the spring engaging portion
17
. Further, vertical grooves
19
, which receive slidably therein inclined protrusions
35
(described hereinafter), are formed at substantially center of the inner wall
11
. A spring shift suppression member
9
having an aperture portion (not shown) is provided between the vertical groove
19
and the positioning protrusion
18
(refer to FIG.
9
). The aperture portion is inserted the torsion spring
16
to regulate a movement of the torsion spring
16
in the direction apart from the bottom end surface of the spring engage portion
17
and to prevent a release of engagement of the torsion spring
16
and the inclined protrusion
35
.
The lower skirt portion
15
is placed on a printing paper (not shown) and supports the stamp unit
1
during stamp printing. Support ribs
20
are disposed at lower corner portion of the outer wall
14
constituting the lower skirt portion
15
, and support the lower edge of the outer wall
14
with keeping it away from the surface of the printing paper. A down arrow
21
, which shows a stamp printing direction, is formed at the center of the outer wall
14
.
Next, the holder
4
will be described with reference to
FIGS. 5
,
6
,
7
, and
10
through
13
.
FIG. 10
is a perspective view,
FIG. 11
is a sectional side view,
FIG. 12
is a plan view, and
FIG. 13
is a bottom view of the holder
4
. As shown in these figures, the holder
4
is similar to the upper skirt portion
13
and the lower skirt portion
15
in shape and comprises an upper holder portion
30
and a lower holder portion
31
in a unitary body. The upper holder portion
30
has a circumference side wall
32
, which has a substantially rectangular pipe shape when viewed from above. Three grooves
33
, which have laterally elongated shape, are provided in a horizontal line at an upper portion of the front side wall and the rear side wall of the circumferential side wall
32
. Regulating ribs
34
, which are wedge-shaped and inclined downward away from the surface of the circumference side wall
32
, are provided on both sides of the center groove
33
. Rib engaging grooves (not shown) of the grip member
5
are engaged with each grooves
33
, so that the holder
4
and the grip member
5
are joined together to form a single body. The regulating ribs
34
act to contact the upper edge of the outer wall
12
of the upper skirt portion
13
of the skirt member
2
and to regulate the amount of downward movement of the holder
4
when the holder
4
is moved downward during stamp printing.
The inclined protrusions
35
, which are wedged-shaped and inclined downwardly and outwardly from the surface of the circumference side wall
32
, are provided on both end surface (left and right ends in
FIG. 11
) of the circumference side wall
32
of the upper holder
30
. The inclined protrusions
35
are inserted into the vertical grooves
19
of the upper skirt member
13
to be slidable in the axial direction when the holder
4
is inserted from the bottom of the skirt member
2
, and the other end of the torsion spring
16
is fixed at the lower end of the respective inclined protrusions
35
. The holder
4
is slidably supported in the axial direction within the skirt member
2
by cooperation of inclined protrusions
35
and the vertical grooves
19
. One end of the torsion spring
16
is engaged by the lower end of the spring engaging portion
17
of the upper skirt portion
13
, the other end of the torsion spring
16
is engaged by the lower end of inclined protrusions
35
. Therefore, the holder
4
is always energized upward within the skirt member
2
.
The ink pack storing portion
22
, which is a substantially rectangular parallelpiped shape and surrounded by the circumference side wall
32
of the upper holder portion
30
of the holder
4
, has a flat bottom surface
23
with an ink flow hole
24
, connected to the lower holder portion
31
, in the center. Further, a cutting rib
25
, which protrudes a little beyond the bottom surface
23
, is provided for cutting and opening the ink pack
6
.
Four oval-shaped ink supply holes
26
, which reach from the top end of the holder
4
to the bottom surface of support rods
27
(refer to FIG.
13
), are provided on the inner wall surface of the ink pack storing portion
22
. The ink supply holes
26
are used to supplement ink without using another ink pack
6
when the amount of ink in the stamp material
3
supplied by the ink pack
6
becomes insufficient. In such a case, ink is poured through the ink supply holes
26
with the grip member
5
detached.
Further, as shown in
FIG. 13
, a plurality of support rods
27
, which are several millimeters in length and are circular cylindrical shaped, are provided so as to form a lattice on the lower holder portion
31
of the holder
4
. The support rods
27
extend to the bottom end of the lower holder portion
31
and contact the stamp material
3
held by the holder
4
. The bottom ends of the support rods
27
substantially form a plane. The lower holder portion
31
integrally formed with the upper holder portion
30
as a single body and has a circumference side wall
38
which is larger than the circumference side wall
32
. The skirt member
2
and the holder
4
are made of polyolefine resin such as ABS resin, polyacetal copolymer, polypropylene, polyethylene, nylon, or PC resin.
The cutting rib
25
, which points upward, acts to cut and open the ink pack
6
when the ink pack
6
is pressed downward via the thick paper plate
37
by the grip member
5
. The corner portions of the cutting rib
25
are formed to be sharp so that ink pack
6
can be reliably opened.
Inclined grooves
43
are formed having an inwardly directed wedge shape at a substantially outer center position of longitudinal wall of the circumferential side wall
38
of the lower holder portion
31
. One or more detecting grooves
44
are formed at the sides of inclined grooves
43
. The inclined grooves
43
are used for setting the holder
4
to a predetermined position of the stamp making portion
106
in the stamp making apparatus
100
when making a stamp plate onto the stamp material
3
using the stamp making apparatus
100
. As both sides of inclined grooves
43
have an inclined surface, the holder
4
is moved so that a positioning member contacts the center portion of the inclined grooves
43
based on a cam effect between the positioning member in the positioning mechanism and the inclined surfaces. Therefore, the holder
4
is set to a predetermined stamp making position in the stamp making apparatus
100
.
As shown in
FIGS. 7 and 8
, a label portion
50
is formed on the upper surface of the grip member
5
, which has a box shape but whose bottom is opened. A label, which indicates the contents of the stamp formed on the stamp material
3
by the previously described method, is pasted on the label portion
50
. Further, an insertion portion
51
, which is inserted into the circumference side wall
32
of the upper holder portion
30
of the holder
4
, is formed on the inside surface of the top of the grip member
5
as shown in FIG.
7
. The insertion portion
51
acts to press downward the ink pack
6
, disposed in the holder
4
, via the thick paper plate
37
, and to press downward the holder
4
against the skirt member
2
.
Ribs are formed inside of the long sides of the rectangular shaped grip member
5
. The ribs are fitted into each groove
33
formed on the upper portion of outer wall of the circumference side wall
32
of the holder
4
. Therefore, the holder
4
is integrally connected to the grip member
5
.
A plurality of ribs are formed in a vertical direction on the surface of the inner wall of the grip member
5
. The ribs formed on the surface of the side wall are formed stepped portions
55
thereon (refer to FIG.
8
). The stepped portions
55
contact the upper end of the short wall of the inner wall
11
, forming the rectangular-shaped opening portion
10
of the skirt member
2
, so that the holder
4
is prevented from sliding more than necessary during stamp printing when the holder
4
is slid downward within the skirt member
2
so as to print by the stamp material
3
.
In
FIGS. 5 through 8
, the stamp material
3
, held at the lower end portion of the holder
4
, is formed having a three layer structure. An upper layer
71
is made of a hard porous resin approximately 3 mm thick, such as a polyvinyl formal of 90% porosity. A middle layer
72
is made of a hard porous resin, approximately 2 mm thick, such as the same material as the upper layer
71
. A lower layer
73
is made of a soft porous resin, such as an urethane resin of 65% porosity, with a light energy absorption material in black, such as carbon black, being dispersed therein. The middle layer
72
and the lower layer
73
are adhered to each other by an adhesive pasted in a lattice shape. The upper layer
71
and the middle layer
72
are not adhered each other artificially.
The lower layer
73
of the stamp material
3
is formed a stamp surface thereof by stamp making and directly contacts a printing paper when stamp printing.
A plurality of slits
74
, which passes completely through from top to bottom, are provided on the upper layer
71
at appropriate intervals (refer to FIG.
5
). Therefore, ink, which is supplied from the ink flow hole
24
and is dispersed over the upper layer
71
, immediately reaches the middle layer
72
through the slits
74
, and is dispersed over and impregnates its surface. A plurality of holes, which are circular in cross section and has 1 to 2 mm in diameter, can be provided instead of the slits
74
.
The circumferential edge portion of the lower layer
73
of the stamp material
3
and the lower edge of the holder
4
are pressed together and thermally adhered to each other. At the time, the circumferential edge portion of the lower layer
73
is formed having a inclined surface, and the lower edge of the holder
4
is pressed and sealed so that the circumference edge of the lower layer
73
is hitched to the lower edge of the holder
4
. As shown in
FIG. 6
, the pores in the inclined circumferential edge portion of the lower layer
73
of the stamp material
3
are closed with a seal material
75
, such as liquid silicone rubber which hardens under ambient temperature by condensation, so that ink does not flow from the circumferential edge portion of the lower layer
73
. A stamp plate, as a stamp surface
76
, is formed on the surface of the lower layer
73
of the stamp material
3
, except at its circumferential edge portion to which the seal material
75
is applied. When cutting the lower layer
73
and the middle layer
72
of the stamp material
3
to a predetermined size using a cutting edge, the pores in the lower layer
73
and the middle layer
72
can be closed by thermally sealing the circumferential edge using the heated cutting edge.
The number and the position of detecting grooves
44
formed on the holder
4
are different according to the size of the holder
4
. The detecting grooves
44
are used for specifying the size of the holder
4
by cooperation of a groove sensor
45
(refer to
FIG. 14
) provided within the positioning mechanism
116
in the stamp making apparatus
100
. The inclined grooves
34
and the detecting groove
44
are formed on the both sides of the circumference side wall
38
in the longitudinal direction so that they are rotationally symmetrical. By doing so, a stamp plate can be made on the stamp material
3
even though the front side and the back side of the holder
4
is reversed when the holder
4
is set to the predetermined stamp making position by the positioning mechanism
116
in the stamp making apparatus
100
.
Next, a process of forming a stamp plate on a stamp material will be described. First, as a cut sheet type transparent film (draft sheet
8
) is transported in a stamp making apparatus
100
, and character and image are printed thereon using a thermal head
113
and an ink transfer ribbon to make a positive copy, and then the positive copy is further transported to a predetermined position on the transparent plate
119
so that the positive copy is opposed to the lower layer of the stamp material
3
of the holder
4
, which is set to the predetermined stamp making position later.
Next, the holder
4
is set to the predetermined stamp making position in a stamp making apparatus
100
. At the time, the holder
4
is set to the predetermined stamp making position in the stamp making apparatus based on cam effect between the positioning member in the positioning mechanism
116
and the inclined surfaces of the inclined grooves
43
formed on the lower holder portion
31
. The size of the holder
4
is specified by cooperation of detecting grooves
44
and the groove sensor provided within the positioning mechanism
116
.
When a xenon tube emits light under this condition, the lower layer
73
of the stamp material
3
is lighted through the positive copy. Then, only the portion of the lower layer
73
, which is lighted through the transparent portion of the positive copy, is melted, and is solidified and sealed by the heat generated by the light absorption material. On the other hand, the portion of the lower layer
73
of the stamp material
3
, which is neither melted nor solidified, remains as it is and forms characters and the like. Thereby, the stamp plate having a stamp surface, which contains sealed and unsealed portions at the bottom of the stamp material
3
, is made.
The normal size holder
4
is placed and hold on the transparent plate
119
within the stamp making portion
106
by such directly placing the stamp surface on the draft sheet
8
, and is lighted the light energy using the xenon lamp
120
a.
However, as shown in
FIG. 14
, for example, when making stamp materials of various types of holders
60
a,
60
b,
60
c,
which are smaller than normal size holder
4
and have various stamp surfaces such as rectangular, square, or round shape (when viewed from above), an attachment
57
, which has a rectangular lock shape and is nearly the same shape as the normal size holder
4
, is prepared. The attachment
57
is preferably made of a synthetic resin material having proper hardness. Rectangular mounting holes
59
a,
59
b,
into which can be inserted lower holder portions
31
of the holders
60
a,
60
b,
or mounting holes
59
c,
into which auxiliary attachments
62
can be inserted, are formed in the attachment
57
so as to penetrate in an axial direction. A transparent sheet
61
is temporary adhered to the bottom of the attachment
57
in a tensioned state, using an adhesive or pressure-sensitive adhesive so as to being attached to and removed from the attachment
57
. The transparent sheet
61
supports the holder
60
a,
60
b
inserted into the mounting holes
59
a,
59
b,
59
c,
or the holder
60
c
inserted into a mounting hole
59
d
of the auxiliary attachment
62
, so that they do not fall from the attachment
57
and each stamp surface contact the transparent sheet
61
. A heat energy may build up at an ink portion (e.g., black ink) of the draft sheet
8
when lighting the light energy. There is a problem that the draft sheet
8
can not be peeled from the stamp surface when the porous in the stamp surface are solidified after melting so as to be closed, if the draft sheet
8
and the stamp surface of the lower layer
73
directly contacts each other because the transparent sheet
61
is not provided. Therefore, the transparent sheet
61
is provided between the draft sheet
8
and the stamp surface, as a heat insulation. The transparent sheet
61
is preferably made of a synthetic resin film material, such as polyethylene, polypropylene, polyester, or nylon, and is approximately 20 μm to 2 mm in thickness.
Similar to the normal size holder
4
, the inclined grooves
43
for positioning the attachment
57
, and the detecting grooves
44
for detecting the type of the attachment
57
, are hollowed on one side of a longitudinal direction of the attachment
57
.
As described above, as a plurality of mounting holes
59
a,
59
b,
59
c
are formed in the attachment
57
, the holders
60
a,
60
b,
60
c
having various shapes of stamp surfaces which are smaller than that of normal size holder
4
, can be made stamp plates thereon at one time. Circular, triangular, or trapezoidal mounting hole may be provided other than square or rectangular one. Further, as shown in
FIG. 14
, when auxiliary attachments
62
are inserted into a rectangular or a square shaped mounting holes
59
a,
59
b,
59
c
in the attachment
57
, a plurality of auxiliary attachments
62
each having different sizes and shapes of the mounting hole
59
d are preferable to be prepared. By doing so, the holders having various sizes or shapes of stamp surface can be inserted into the attachment
57
if the attachment
57
has few sizes and shapes of mounting holes thereof in number. Further, the cost of manufacturing attachments can be reduced.
FIG. 15
shows an attachment
57
, formed with one mounting hole
59
e
thereof, according to a second embodiment. In this embodiment, a holder
60
e
having a triangular stamp surface, is inserted into the mounting hole
59
e.
The transparent sheet
61
is provided at the bottom surface of the attachment
57
in a tensioned state so that the holder
60
e
does not fall from its bottom. Further, a first size detecting portion
63
, for identifying the type (including size and shape) of the holder
60
e,
is provided on an outer surface of the holder
60
e.
An electric signal input portion
64
, which contact against the first size detecting portion
63
, is provided at an inner radius of the mounting hole
59
e.
The electric signal input portion
64
is electrically connected to a second size detecting portion
65
in the detecting grooves
44
, which is hollowed on the outer surface of the attachment
57
.
When the attachment
57
is set in the stamp making portion
106
with the holder
60
e
inserted into the mounting hole
59
e
in the attachment
57
, the first detecting portion
63
is detected via the second size detecting portion
65
using a size detector (not shown), which is capable of detecting an electric capacity and provided within the stamp making portion
106
and then the presence of the holder
60
e
can be detected. By extension, the size and type of stamp surface can be easily detected.
FIG. 16
shows the attachment
57
, formed with a plurality of mounting holes
59
a,
59
b,
59
c
thereof, according to a third embodiment. Similar to the embodiment shown in
FIG. 15
, the electric signal input portions
64
are provided at the inner radius of each mounting hole
59
a,
59
b,
59
c,
and are electrically connected to the second size detecting portion
65
within each detecting groove
44
on the outer surface of the attachment
57
, via lead wire. Therefore, the presence of different sized holders can be detected.
In a fourth embodiment shown
FIG. 17
, the draft sheet
8
is directly and temporary adhered to the bottom surface of the attachment
57
having mounting holes
59
f
for inserting various (sized) holders (not shown). A plurality of adhesive portions
66
, which are made of such as a feeble adhesive (pressure-sensitive adhesive) tape or feeble adhesive rubber, are provided at the bottom surface of the attachment
57
. The draft sheet
8
is cut to a predetermined size using a scissors and adhered to the bottom surface of the attachment
57
. At the time, as shown in
FIG. 17
, a ruled line
68
, which surrounds a predetermined sized (shaped) stamp area
67
(in which draft data such as characters and images are printed, but not shown in
FIG. 17
) on the draft sheet
8
and is slightly smaller than the mounting hole
59
in diameter, is provided on the draft sheet
8
. The draft sheet
8
can be adhered to and removed from the attachment
57
many times in order to adjusting the position finely so that the stamp area
67
is within the stamp surface area
76
during stamp making.
FIGS. 18 through 20
shows a fifth embodiment of a position fine adjustment device
90
, which adjusts positions of a stamp area for a draft data area of the draft sheet
8
and a stamp surface area of the holder
4
so that they are aligned each other.
In
FIG. 18
, a rectangular area surrounded by the circumference of an outer frame
91
is nearly the same in area and shape as a rectangular area surrounded by the circumference of the lower holder portion
31
. A pair of feet
91
a
(one foot is shown in FIG.
18
), which contact the surface of the draft sheet
8
(or the transparent sheet
61
), is integrally provided so as to protrude downward at the front and back ends in the Y direction (e.g., the transparent direction of the draft sheet
8
) of the outer frame
91
. A pair of Y axis guide bars
92
,
92
, which extends in the Y direction, is fixed between the feet
91
a.
An inside diameter of a middle frame
93
is slidably disposed to the Y axis guide bars
92
,
92
, and a pair of X axis guide bars
94
,
94
, which extends in the X direction, is fixed thereto. An inner block
95
is slidably disposed to the X axis guide bars
94
,
94
.
A mounting hole
59
g,
into which the upper holder portion
30
of the holder
4
can be inserted, is disposed at substantially center position in the inner block
95
and penetrates in the axial direction. The holder
60
is fixed using a fixing device, such as spring plate, so that the holder
60
does not fall accidentally.
A rubber roller
97
a,
which is a Y direction moving device
97
to move the middle frame
93
reciprocatory along the Y direction, is rotatably disposed in the inside of outer frame
91
, via a bracket
97
b.
The circumference of the rubber roller
97
a
is pressed against the outer surface of the long side of the middle frame
93
, extending in the Y direction. A knob
97
c
is integrally provided to a rotating shaft with the rubber roller
97
a.
The middle frame
93
is finely adjusted in the Y direction by turning the knob
97
c.
Similarly, a rubber roller
98
a,
which is a X direction moving device
98
, is rotatably disposed in the inside of middle frame
93
, via a bracket
98
b.
The circumference of the rubber roller
98
a
is pressed against the outer surface of the long side of the inner block
95
, extending in the X direction. A knob
98
c
is provided to a rotating shaft with the rubber roller
98
a.
The inner block
95
can move reciprocatory and is finely adjusted in the X direction by turning the knob
98
c.
According to such structure, for example, the draft data area (stamp area) can be easily positioned within the stamp surface area of the holder
60
inserted into the mounting hole
59
d
in the inner block
95
, even if the position of the draft data area (stamp area) is shifted or the draft sheet
8
is displaced from the stop position after being transported to the stamp making portion
106
, due to dislocation of printing to the draft sheet
8
. Thus, the stamp area can be adjusted to align with the stamp surface of the holder
60
, so that an error of stamp making can be reliably prevented.
Next, an attachment according to a sixth embodiment, which is capable of adjusting finely the position of the stamp area of the draft sheet
8
and the stamp surface area of the holder
4
as the fifth embodiment, will be described with reference to the drawings.
FIG. 21
is a perspective view of an attachment of a sixth embodiment when viewed from above;
FIG. 22
is a perspective view of the attachment according to the sixth embodiment when viewed from bottom;
FIG. 23
is a sectional view of the attachment taken line on II—II of
FIG. 21
; and
FIG. 24
is a sectional view of the attachment taken line on III—III.
In
FIG. 21
,
201
is an attachment,
4
is a holder, and
8
is a draft sheet. In
FIG. 21
, the attachment
201
is mounted to a predetermined position facing the draft sheet
8
and the micro holder
4
, which has a round-shape and a 10 mm in diameter, is to be inserted into a mounting hole
218
.
The attachment
201
comprises an outer frame
211
, a first slide member
212
, and a second slide member
212
. A rectangular area surrounded by the circumference of the outer
211
is nearly the same in area and shape as a rectangular area surrounded by the circumference of the normal size holder. The outer frame
211
can be attached to and removed from the predetermined position.
The first slide member
212
has a substantially rectangular frame shape and is slidably fit into the outer frame
211
in the longitudinal direction of the outer frame
211
, i.e., in the longitudinal direction of the draft sheet
8
. As shown in
FIG. 23
, the first slide member
212
is slidable in the longitudinal direction of the outer frame
211
by a guide portion
214
of upper side of the outer frame
211
and a guide portion
215
of lower side of the outer frame
211
. A bottom surface
216
of the first slide member
212
and a bottom surface
217
of the outer frame
211
are in the same plane.
The second slide member
213
has a box shape and is slidably fit in the lateral direction of the slide member
212
, i.e., in the lateral direction of the draft sheet
8
. The second slide member
213
has a mounting hole
218
for inserting thereinto and removing therefrom the micro holder
4
, at a center of the box-shaped second slide member
213
. The mounting hole
218
has a cylindrical-shaped wall which extends from the hole provided on the bottom of the box-shaped second slide member
213
. The second slide member
213
is integrally made of a transparent plastic resin. Because the periphery of the mounting hole
218
is transparent, the draft sheet
8
around the holder
4
can be seen when the holder
4
is inserted in the mounting hole
18
.
As shown in
FIGS. 23 and 24
, the second slide member
213
can slide in the lateral direction of the outer frame
211
and the first slide member
212
since concave
219
,
220
are internally provided in the first slide member
212
. A bottom surface
221
of the second slide member
213
is in the same plane as the bottom surface
216
of the first slide member
212
and the bottom surface
217
of the outer frame
211
.
As shown in
FIG. 21
, a first adjusting device
222
, which moves the mounting hole
218
in the longitudinal direction of the draft sheet
8
(in the Y direction in FIG.
21
), is provided between the outer frame
211
and the first slide member
212
. A second adjusting member
223
, which moves the mounting hole
218
in the lateral direction (in the X direction in FIG.
21
), is provided between the first slide member
212
and the second slide member
213
. The longitudinal direction and the lateral direction intersect at right angles, as shown in FIG.
21
.
The first adjusting device
222
comprises a spring
224
, an eccentric cam
225
, and a knob
226
for rotating the eccentric cam
225
. The spring
224
is a V-shaped plate spring which is existed between the outer frame
211
and the first slide member
212
and urges the first slide member
212
in one of the sliding direction. A shaft
227
is rotatably supported by the outer frame
211
and is disposed adjacent to the side wall opposed to the side wall to which the spring
224
contacts. The shaft
27
is provided with the eccentric cam
225
. A cam surface contacts the outer wall of the first slide member
212
. The knob
226
is integrally provided at the portion protruding upward of the shaft
27
. When the knob
226
is turned using fingers, the first slide member
212
is slightly reciprocated in the longitudinal direction of the draft sheet
8
according to the eccentricity of the eccentric cam
225
. As shown in
FIG. 23
, the knob
26
is disposed so as to be inside of the outside shape of the outer frame
211
, so that the knob
226
is out of the way of installation of the attachment
201
and can be easily turned after installation.
The second adjusting device
223
comprises a spring
229
, an eccentric cam
230
, and a knob
231
for rotating the eccentric cam
230
, and is disposed in the direction orthogonal to the first adjusting member
222
. The spring
229
is a V-shaped plate spring which is existed between the first slide member
212
and the second slide member
213
and presses against the second slide member
213
in one of the sliding direction. The knob
231
is integrally provided at the portion protruding upward of the shaft
232
. When the knob
231
is turned using fingers, the first slide member
212
is slightly reciprocated in the lateral direction of the draft sheet
8
according to the eccentricity of the eccentric cam
230
. As shown in
FIG. 24
, the knob
231
is disposed so as to be inside of the outside shape of the outer frame
211
, so that the knob
231
is out of the way of installation of the attachment
201
and can be easily turned with the holder
4
attached.
As shown in
FIG. 22
, reference lines
235
a,
235
b
are provided in the shape of a cross on a back of the transparent second slide member
213
, for positioning. The reference line
235
a
extends in the longitudinal direction of the outer frame
211
(draft sheet
8
). The reference line
235
b
extends in the lateral direction of the outer frame
211
(draft sheet
8
). The reference lines
235
a,
235
b
can be seen through the transparent second slide member
213
from its bottom. As shown in
FIG. 21
, convex lenses
236
,
236
are formed on the reference lines
235
a,
235
b
of the second sliding member
213
, so that the portion where the reference lines
235
a,
234
b
corresponding to a reference line
8
e,
8
f
(refer to
FIG. 9
) formed on the draft sheet
8
can be seen under magnification.
As shown in
FIG. 22
, a transparent sheet
61
can be provided onto the bottom surface
221
of the second slide member
213
including the mounting hole
218
. Insertion portions
237
,
238
,
239
,
240
are formed on four corners of the bottom surface
216
of the first slide member
212
. The insertion portions
237
,
238
,
239
are formed so that the right angled corners
61
a
of the transparent sheet
61
are fit therein. The insertion portion
240
is formed so that a cut portion
61
b
of the transparent sheet
61
is fitted therein. As described above, as the shapes of the insertion portions
237
to
240
are asymmetrically formed in the longitudinal or lateral direction of the second slide member
213
and the four corners of the transparent sheet
61
are also asymmetrically formed in the longitudinal or lateral direction of the second slide portion, the right and wrong sides of the transparent sheet
61
are uniquely determined when inserting. The transparent sheet
61
prevents the holder
4
, which is inserted into the mounting hole
218
, from falling therefrom. Silicone is applied to the surface of the transparent sheet
61
to be contacted the stamp material
3
, to prevent the draft sheet
8
and the stamp material from adhering each other (described hereinafter).
As shown in
FIG. 25
, the stamp making portion
106
comprises the positioning mechanism
116
for positioning a holder
4
of a stamp unit U, a pressing mechanism
117
, the irradiation unit
120
, and the transparent plate
119
.
The transparent plate
119
is made of such as acrylic resin plate and is set the draft sheet
8
, on which an image is formed, thereon. The irradiation unit
120
can be attached to and removed from the accommodating portion under the transparent plate
199
a,
from a right side of the body case
100
a
in a lateral direction. As shown in
FIG. 25
, the positioning unit
116
has a pair of binding members
131
,
132
provided in a lateral direction of the rectangular holder
4
. The binding members
131
,
132
are pressed so that they synchronously slide toward a center line of the transparent plate
119
. Further, a triangular protrusion (not shown) is provided on one of binding members
131
,
132
, to positioning the rectangular holder
4
in a longitudinal direction. The rectangular holder
4
is attached to a predetermined position in the stamp making portion
106
by the positioning mechanism
106
having the aforementioned structure.
The pressing device
117
comprises a pressing plate
133
, an upper cover
134
, an upper front cover
135
, and a bar
136
. The upper cover
134
, to which the pressing plate
133
is attached, is attached to the one side of the body case
100
a
so that it can be opened and closed. The upper front cover
135
is pivotably attached to the upper cover
134
. The upper front cover
135
is hitched on the bar
136
, on which is provided the other side of the body case
100
a,
so that it covers the top of the stamp making portion
106
. When closing the upper cover
134
and pushing the upper front cover
135
, a predetermined pressure is applied to the rectangular holder
4
by the pressing device
117
having the aforementioned structure, via the pressing plate
133
.
The rectangular holder
4
is placed at the predetermined position facing the draft sheet
8
positioned over the upper surface of the transparent plate
199
, by the positioning mechanism
116
. The stamp material
3
of the rectangular holder
4
is pressed toward the draft sheet
8
by the pressing device
117
. When the irradiation unit
120
is operated, the stamp is made on the stamp material
3
. The draft sheet
8
, on which an image is printed, is discharged from the outlet
122
to outside via the pair of discharge rollers
121
. The rectangular holder
4
, which a stamp is made on the stamp material
3
, can be removed from the stamp making portion
106
by opening the pressing device
117
.
As shown in
FIG. 26
, in the stamp making portion
106
, the attachment
201
can be attached to instead of the rectangular holder
4
. For example, the attachment
201
has a mounting hole where the holder
4
holding the micro-sized stamp material
3
can be inserted into and removed from. An outside shape of the attachment
201
is the same as that of the typical rectangular holder, and can be attached to and removed from the predetermined position facing the draft sheet
8
in the stamp making apparatus
100
.
A micro-sized image
8
a
is formed in the center of the draft sheet
8
of FIG.
7
. Around the image
8
a,
the reference line
8
e,
which extends in a longitudinal direction of the draft sheet
8
, and the reference line
8
f,
which extends in a lateral direction of the draft sheet
8
, are printed at the time the image
8
is printed. The reference lines
8
e,
8
f
are two thick lines. When the reference lines
235
of the attachment
201
are positioned between the two thick lines, the draft sheet
8
and the mounting hole
218
of the attachment
210
can be positioned.
FIG. 28
is a exploded view of the micro holder
4
holding the stamp material
3
. The holder
4
holds the stamp material
3
via an ink absorber
250
. The bottom of the holder
4
has a hollow cylinderlike wall
256
and plate shaped support pillars
257
disposed in the shape of a cross within a circumference wall
255
. There are hollows between the cylinderlike wall
256
and the support pillars
257
. Further, a protrusion
258
is provided at a center of the bottom portion of the holder
4
so as to fit into a concave
253
of the ink absorber
250
. The holder
4
and the ink absorber
250
are positioned by joining the protrusion
258
and the concave
253
and are adhered each other using a double-sided adhesive tape which has the same width as the width from the periphery of the circumference wall
255
to the inner radius of the cylinderlike wall
256
.
The stamp material
3
has a cylindrical-shape and a flat bottom, and is short in height. The stamp material
3
is preferably made of a soft porous resin approximately 1.2 mm thick, such as an urethane resin, e.g., a polyurethane of 65% porosity, with a light energy absorption material, such as carbon black, being dispersed therein. The ink absorber
250
is preferably made of a hard porous resin approximately 3 mm thick, such as polyvinyl formal of 90% porosity. The adhesive
251
is applied to the four portions of the circumference of the ink absorber
250
. Adhesive unapplied portions
252
at the circumference are provided for letting air out.
For polyurethane foam resin, for example, the weight ratio of a carbon black contained in the stamp material
3
is generally 0.1 to 15 wt %, preferably 1.0 to 15 wt %, with respect to the resin. Copper chloride, silver bromide, or the like can be used for the light energy absorption material, instead of the carbon black. Further, the stamp material
3
can be made of polyolefine resin, polyvinyl chloride resin, or rubber resin other than urethane resin.
Next, a procedure for making a micro stamp plate, by installing the attachment
201
into the stamp making apparatus
100
and inserting the holder
4
holding the stamp material
3
into the attachment
201
, will be described with reference to
FIGS. 21
,
22
,
29
, and so on.
In
FIG. 22
, the transparent sheet
61
is fitted to the bottom of the first slide member
212
of the attachment
201
. At the time, the insertion portions
237
to
240
of the first slide member
212
are asymmetrically formed in the longitudinal or lateral direction. The corners of the transparent sheet
61
are also asymmetrically formed in the longitudinal or lateral direction. Therefore, the transparent sheet
61
is inserted into the insertion portions
237
to
240
so that the surface, to which silicone is applied, always faces the stamp material
3
.
In parallel with the preparation of the attachment
201
, the draft sheet
8
is made and is transported to a predetermined position over the transparent sheet
61
in the stamp making portion
106
by operating the stamp making apparatus
100
shown in FIG.
2
. As shown in
FIG. 25
, covers
134
,
135
of the stamp making portion
106
are opened, and then the attachment
201
is installed instead of the stamp unit U shown in the figure. At the time, the holder
4
holding the stamp material
3
is inserted into the mounting hole
218
in the attachment
201
.
There is a case where an image
8
a
printed on the draft sheet
8
, is shifted from a proper position due to displacement of draft sheet
8
.
FIG. 29
shows such situation. Because the second slide member
213
is made of a transparent material, the reference lines
8
e,
8
f,
which are two thick lines, can be seen though the image
8
a
can not be seen with interruption of the holder
4
inserted into the mounting hole
218
. The reference lines
235
a,
235
b
are provided on the second slide member
213
, so that the amount of deviation of the draft sheet
8
and the mounting hole
218
can be confirmed at a glance.
The reference line
235
b
of the second slide member
213
is matched to the reference line
8
f
of the draft sheet
8
by slightly moving the first slide member
212
in the longitudinal direction (the X direction in
FIG. 21
) of the draft sheet
8
against the outer frame
211
by turning the knob
226
. Next, the reference line
235
a
of the second slide member
213
corresponds to the reference line
8
e
by slightly moving the second slide member
213
in the lateral direction (the Y direction in
FIG. 21
) of the draft sheet
8
against the first slide member
212
by turning the knob
231
. The holder
4
and the image
8
a
on the draft sheet
8
are positioned at the center of the mounting hole
218
to be inserted, by turning the knobs
226
,
231
. At the time, because the convex lenses
236
are formed on the reference lines
235
a,
235
b
of the second slide member
213
, the portions where the reference lines
8
e,
8
f
matching to the reference lines
235
a,
235
b,
respectively, are magnified. Therefore, positioning can be easily performed.
When the covers
134
,
135
of the stamp making portion
106
(refer to
FIG. 7
) are closed after positioning the mounting hole
218
of the attachment
201
, a predetermined pressure acts on the stamp material
3
inserted into the mounting hole
218
of the attachment
201
, via the holder
4
, as shown in FIG.
8
. Then, as described above, the irradiation unit
120
in the stamp making apparatus
100
is operated and a stamp plate corresponding to the image
8
a
on the draft sheet
8
is formed on the stamp material
3
.
The stamp material
3
and the holder
4
made by the aforementioned method are installed in a cylindrical shaped stamp
301
as shown in FIG.
30
. The stamp
301
comprises the holder
4
, a sub holder
302
, a skirt member
304
, a grip member
205
, a cover
306
, a ring
307
, and a cap
309
. The holder
4
holds the stamp material
3
and the ink absorber
250
at the lower end portion thereof. The sub holder
302
is a finger grip portion and supports the stamp
301
. The skirt member
304
is made of a stainless and can slide in an axial direction against the holder
4
disposed within the sub holder
302
. The grip member
305
, which is made of a polybuthylene terephthalate (hereinafter referred to as PBT) resin, has a cylindrical shape and the upper portion of the grip member
305
is closed. The grip member
305
, which is joined to the holder
4
, moves the holder
4
downward when printing, and presses the stamp material
3
against a printing sheet (not shown). The cover
306
is made of PBT and covers the stamp material
3
to protect its surface. The ring
307
is made of an aluminum material for ornamental purpose and is disposed between the sub holder
302
and the grip member
305
. The cap
309
is detachably attached to the holder
4
.
The first adjusting device
222
and the second adjusting device
223
shown in
FIG. 21
are not limited to have the springs
224
,
229
disposed at one side of the moving direction, the eccentric cams
225
,
230
disposed at other side of the moving direction, and the knobs
226
,
231
rotating the eccentric cams
225
,
230
. If the first adjusting device
222
and the second adjusting device
223
have a mechanism capable of positioning with respect to two-dimensions (X,Y), various modifications and alterations can be made thereto without departing from the scope of the invention. However, at least one of the first adjusting device
222
and the second adjusting device
223
is preferable to have a simple structure such as having the springs
224
,
229
, the eccentric cams
225
,
230
, and the knobs
226
,
231
.
Further, the second slide member
213
is preferable to be entirely transparent. However, it may be made of a nontransparent material, and the image
8
a
on the draft sheet
8
may be positioned through the mounting hole
218
with the holder
4
detached.
Claims
- 1. A stamp making apparatus for making a pattern on a stamp material by applying an energy thereto, comprising:a stamp holder that holds the stamp material at a lower end portion thereof; an energy applying unit that applies an energy to the stamp material, the energy applying unit including an energy source; and an attachment detachably attached to the energy applying unit, the attachment defining a plurality positioning portions for receiving a plurality of stamp holders, each positioning portion adapted to detachably receive one of the plurality of stamp holders, and the positioning portions positioning the stamp holder for the stamp material to face the energy source, wherein the positioning portions define an opening which penetrates the attachment.
- 2. The stamp making apparatus according to claim 1, wherein the energy applying unit comprises an irradiation unit that applies light energy to the stamp material, the irradiation unit including a light source.
- 3. The stamp making apparatus according to claim 2, further comprising a transparent draft sheet having an image on a transparent material, which is disposed between the light source and the attachment.
- 4. The stamp making apparatus according to claim 3, wherein the attachment includes an adhesive member at a bottom surface thereof, which adheres the transparent draft sheet to the attachment.
- 5. The stamp making apparatus according to claim 2, wherein the attachment further includes a transparent supporting sheet which is attached to a bottom surface of the attachment.
- 6. The stamp making apparatus according to claim 1, further comprising a detecting device that detects a type of the attachment.
- 7. The stamp making apparatus according to claim 6, wherein the attachment includes a distinguishing portion detectable by the detecting device.
- 8. The stamp making apparatus according to claim 6, further comprising an energy controller that controls the energy applying unit based on a type of the attachment detected by the detecting device.
- 9. The stamp making apparatus according to claim 1, further comprising an auxiliary member detachably inserted into the positioning portion of the attachment, the auxiliary member defining an opening into which the stamp holder is inserted.
- 10. The stamp making apparatus according to claim 1, further comprising a fine adjustment device that adjusts a position of the attachment relative to the energy applying unit in a horizontal direction.
- 11. The stamp making apparatus according to claim 10, further comprising a transparent draft sheet having an image on a transparent material, which is disposed between the light source and the attachment.
- 12. The stamp making apparatus according to claim 11, further comprising a feeding mechanism that feeds the transparent draft sheet to between the light source and the attachment,wherein the fine adjustment device comprises a feeding direction moving device that moves the attachment in a feeding direction of the transparent draft sheet.
- 13. The stamp making apparatus according to claim 12, further comprising a lateral direction moving device that moves the attachment in a lateral direction perpendicular to the feeding direction of the transparent draft sheet.
- 14. The stamp making apparatus according to claim 10, wherein the fine adjustment device comprises a first moving device that moves the attachment in a first horizontal direction.
- 15. The stamp making apparatus according to claim 14, wherein the fine adjustment device further comprises a second moving device that moves the attachment in a second horzontal direction perpendicular to the first horizontal direction.
- 16. The stamp making apparatus according to claim 10, wherein the fine adjusting device comprises:an outer frame; a first slide member disposed in the outer frame, the first slide member sliding in a first horizontal direction; a second slide member disposed in the first slide member, the second slide member sliding in a second horizontal direction; a first adjustment device that adjusts a position of the first slide member relative to the outer frame; and a second adjustment device that adjusts a position of the second slide member relative to the first slide member.
- 17. The stamp making apparatus according to claim 16, wherein the first adjusting device comprises:a first spring disposed on an end of the first slide member in a sliding direction thereof; a first cam disposed on the other end of the first slide member in the sliding direction thereof; and a first finger grip member connected to the cam.
- 18. The stamp making apparatus according to claim 17, wherein the second adjusting device comprises:a second spring disposed on an end of the second slide member in a sliding direction thereof; a second cam disposed on the other end of the second slide member in the sliding direction thereof; and a second finger grip member connected to the cam.
- 19. The stamp making apparatus according to claim 1, wherein a peripheral part around the positioning portion of the attachment is made of a transparent material.
- 20. The stamp making apparatus according to claim 19, wherein the peripheral part around the positioning portion of the attachment has a positioning mark thereon.
- 21. The stamp making apparatus according to claim 20, wherein a part of the attachment having the positioning mark thereon is formed into a convex lens.
- 22. The stamp making apparatus according to claim 21, wherein the attachment has a fixing portion for fixing the transparent supporting sheet, the fixing portion is formed to be asymmetrical about a center line thereof.
- 23. An attachment used in a stamp making apparatus for making a pattern on a stamp material by applying an energy thereto, the stamp making apparatus including a stamp holder that holds the stamp material at a lower end portion thereof and an energy applying unit that includes an energy source,wherein the attachment is detachably attached to the energy applying unit, the attachment defines a plurality of positioning portions for receiving a plurality of stamp holders, each positioning portion adapted to detachably receive one of the plurality of stamp holders, and the positioning portions positioning the stamp holder for the stamp material to face the energy source, wherein the positioning portions define an opening which penetrates the attachment.
- 24. The attachment according to claim 23, wherein the attachment includes a distinguishing portion detectable by the stamp making apparatus.
- 25. The attachment according to claim 23, further comprising an auxiliary member detachably inserted into the positioning portion of the attachment, the auxiliary member defining an opening into which the stamp holder is inserted.
- 26. The attachment according to claim 23, further comprising a fine adjustment device that adjusts a position of the positioning portion relative to the energy applying unit in a horizontal direction.
- 27. The attachment according to claim 26, wherein the fine adjustment device comprises a first moving device that moves the attachment in a first horizontal direction.
- 28. The attachment according to claim 27, wherein the fine adjustment device further comprises a second moving device that moves the attachment in a second horizontal direction perpendicular to the first horizontal direction.
- 29. The attachment according to claim 26, wherein the fine adjustment device comprises:an outer frame; a first slide member disposed in the outer frame, the first slide member sliding in a first horizontal direction; a second slide member disposed in the first slide member, the second slide member sliding in a second horizontal direction; a first adjustment device that adjusts a position of the first slide member relative to the outer frame; and a second adjustment device that adjusts a position of the second slide member relative to the first slide member.
- 30. The attachment according to claim 29, wherein the first adjustment device comprises:a first spring disposed on an end of the first slide member in a sliding direction thereof; a first cam disposed on the other end of the first slide member in the sliding direction thereof; and a first finger grip member connected to the cam.
- 31. The attachment according to claim 30, wherein the second adjustment device comprises:a second spring disposed on an end of the second slide member in a sliding direction thereof; a second cam disposed on the other end of the second slide member in the sliding direction thereof; and a second finger grip member connected to the cam.
- 32. The attachment according to claim 23, wherein a peripheral part around the positioning portion of the attachment is made of a transparent material.
- 33. The attachment according to claim 32, wherein the peripheral part around the positioning portion of the attachment has a positioning mark thereon.
- 34. The attachment according to claim 33, wherein a part of the attachment having the positioning mark thereon is formed into a convex lens.
- 35. A stamp making apparatus for making a pattern on a stamp material by applying an energy thereto, the stamp material being held by a stamp holder at a lower end portion thereof, comprising:an energy applying unit that applies an energy to the stamp material, the energy applying unit including an energy source; and an attachment detachably attached to the energy applying unit, the attachment defining a plurality of positioning portions for receiving a plurality of stamp holders, each positioning portion adapted to detachably receive one of the plurality of stamp holders and the positioning portions positioning the stamp holder for the stamp material to face the energy source.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-093103 |
Mar 1999 |
JP |
|
11-258195 |
Sep 1999 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
5915299 |
Kuriyama et al. |
Jun 1999 |
A |
5957053 |
Hayama |
Sep 1999 |
A |
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EP |
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Oct 1997 |
EP |
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Nov 1996 |
JP |
9-309257 |
Dec 1997 |
JP |
11-78192 |
Mar 1999 |
JP |
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Oct 1999 |
JP |
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